Base station type dust collection device

By using a gear and rack structure to switch air ducts and sharing a vacuum motor, the problem of complex structure and high energy consumption of base station-type vacuum cleaners is solved, thereby improving the stability of the equipment and reducing the difficulty of maintenance.

CN224008307UActive Publication Date: 2026-03-20SUZHOU QILELIN ELECTRIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing base station-type vacuum cleaners have complex air duct switching structures, resulting in large size and difficult maintenance. They also require separate vacuum motors, which increases energy consumption and design complexity.

Method used

The air duct switching is achieved by using a gear and rack structure. Through the meshing of gears and valves, a single vacuum motor is used, simplifying the air duct switching structure. The switching between dust collection and dust suction functions is achieved through the synchronous rotation of gears and valves.

Benefits of technology

The simplified air duct switching structure reduces design difficulty and manufacturing costs, improves equipment stability and reliability, and reduces maintenance workload.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cleaning equipment, and discloses a base station type dust collection device which comprises a dust collector, a dust collector and a rack, a valve and a gear which can rotate synchronously are installed on the inner side and the outer side of the dust collector respectively, and a channel communicated with a vacuum motor is formed in the valve. The side wall of the channel is provided with an opening which can be communicated with an air channel of the dust collector or a dust cup of the dust collector. The gear can rotate around the axis under the action of gravity after being meshed with the rack, the valve and the gear can rotate synchronously, when the dust collector is placed towards the dust collector, the gear and the rack are meshed to drive the valve to rotate, and the vacuum motor is switched to be communicated with the air duct from being communicated with the dust cup through position adjustment of the notch. And the dust collector and the dust collector share one vacuum motor, so that the air duct switching structure can be simplified, and the design difficulty and the manufacturing cost of the product can be reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a cleaning equipment technical field, concretely relates to a base station type dust collection device. BACKGROUND

[0002] The base station type dust collection device is a kind of cleaning equipment that combines dust collector and dust collection base station, and the base station can realize the functions of dust collector storage, charging and dust box cleaning.When the dust collector is placed back to the base station and the dust collection function is started, the motor in the base station operates to generate suction force, and through the specially designed air duct, the garbage in the dust cup of the dust collector is sucked into the dust bag in the base station.At the same time, some base stations are also equipped with a filtering system to prevent dust from leaking into the surrounding environment during dust collection.

[0003] However, the existing base station type dust collection device has many problems in practical application that need to be solved.

[0004] (1) Regarding the air duct switching structure, the current structure switching method used by most dust collectors is extremely complex.For example, some dust collectors need to be equipped with multiple linkage rods, complex cam mechanisms and numerous precise and numerous connecting parts to achieve air duct switching in different working modes.These complex structures not only result in a large overall size of the dust collector, occupying too much installation space, which is not conducive to use in some space-limited places;Moreover, due to the complex structure, the wear between the components is aggravated during long-term use, frequent failures occur, increasing the maintenance cost and difficulty of the equipment;

[0005] (2) In terms of power configuration, many dust collectors need to have a separate vacuum motor.This not only significantly increases the overall energy consumption of the dust collector, as each dust collector has an independent motor operating to consume power, the separate vacuum motor makes the structure of the dust collector more complex, and the installation, fixation and adaptation of the motor with other components of the dust collector need careful design and layout, which undoubtedly increases the design difficulty and manufacturing cost of the product;Moreover, once the independent vacuum motor fails, the entire motor system of the dust collector needs to be repaired or replaced, which is complex and time-consuming, seriously affecting the normal use of the dust collector, reducing the use reliability and stability of the equipment.

[0006] Therefore, according to the foregoing problems, we propose an innovative solution to improve to meet the market demand for efficient, energy-saving, simple and stable equipment. INVENTION CONTENTS

[0007] The utility model aims to overcome the deficiencies in the prior art, and provides a base station type dust collection device, when the dust collector is placed in the dust collector, the gear rack is engaged, the gear drives the valve to rotate to change the position of the gap, thereby realizing air duct switching, and realizing that the dust collector and the dust collector share a vacuum motor.

[0008] To achieve the above object, the utility model adopts the technical scheme of a base station formula dust collection device, including dust catcher, dust collector and rack, the inside and outside both sides of dust catcher are equipped with the valve and gear that can rotate in synchronization respectively, the inside of valve is equipped with the passageway that communicates with vacuum motor, the lateral wall of passageway is equipped with the gap that can communicate with the air duct of dust collector or dust cup of dust catcher, the rack is fixedly arranged, when dust catcher is placed to dust collector, gear engages with rack to drive the gap on valve to rotate and align air duct.

[0009] Optionally, the rack is fixedly installed on the dust collector along the axial direction.

[0010] Optionally, the gear and the valve adopt an integral molding structure.

[0011] Optionally, a rotating shaft is provided on the shell of the dust catcher, and the valve and the gear are fixedly installed on the inner and outer ends of the rotating shaft, respectively.

[0012] Optionally, a valve body is arranged on the inner side of the shell of the dust catcher, the valve is movably embedded in the valve body, and a dust collection port and a dust suction port corresponding to the gap are formed in the valve body, the dust collection port communicates with the air duct, and the dust suction port communicates with the dust cup of the dust catcher.

[0013] Optionally, the dust collection port and the dust suction port are distributed on the circumferential side of the valve.

[0014] Optionally, the axes of the dust collection port and the dust suction port are perpendicular to each other.

[0015] Optionally, a sealing gasket is arranged between the dust collection port and the air duct, and the sealing gasket is fixedly installed on the dust collector.

[0016] Optionally, a torsion spring is arranged on the rotating shaft to communicate the passageway with the dust cup after the dust catcher and the dust collector are separated.

[0017] Compared with the prior art, the utility model has the beneficial effects as follows:

[0018] (1) In the utility model, the gear and the rack can rotate around the axis under the action of gravity after engaging, and the valve and the gear can rotate synchronously, when the dust catcher is placed to the dust collector, the gear and the rack engage, thereby driving the valve to rotate, the position of the gap is adjusted, the vacuum motor is switched from communicating with the dust cup to communicating with the air duct, the dust collector and the dust catcher share one vacuum motor, not only the structure of the air duct switching can be simplified, but also the design difficulty and the manufacturing cost of the product can be reduced.

[0019] (2) The gear and the valve can be integrally formed, or can be connected through the rotating shaft, the former is convenient for processing and manufacturing, and the latter is convenient for assembly and subsequent maintenance work of the two on the dust collector.

[0020] (3) The torsional spring plays a reset role, after the dust collector is taken away from the dust collector, the torsional spring drives the gear to reset, so that the gap on the valve is aligned with the dust cup direction, thereby ensuring that the vacuum motor is in communication with the dust cup in the initial state, so as to realize the dust collection work. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is a structural schematic view of the base station type dust collection device in the embodiment of the utility model;

[0022] Figure 2 is a bottom view structural schematic view of the base station type dust collection device in the embodiment of the utility model;

[0023] Figure 3 is Figure 2 the local enlarged view of A in the figure;

[0024] Figure 4 is a structural schematic view of the gap of the valve and the air duct in the embodiment of the utility model;

[0025] Figure 5 is a structural schematic view of the gap of the valve and the air duct in the embodiment of the utility model;

[0026] 1, dust collector; 101, vacuum motor; 2, dust collector; 201, air duct; 3, rotating shaft; 4, gear; 5, rack; 6, valve; 601, channel; 602, gap; 7, sealing gasket; 8, dust collection port; 9, dust collection port; 10, torsional spring. DETAILED DESCRIPTION

[0027] The utility model will be further explained in detail in combination with the drawings and embodiments, these drawings are all simplified schematic view, only with the schematic way shows the basic structure of the utility model, therefore it only shows the constitution related to the utility model.

[0028] Embodiment one, as shown in Figure 1 , Figure 2 and Figure 3 , a base station type dust collection device, including dust collector 1, dust collector 2, gear 4, rack 5 and valve 6; dust collector 1 has shell, vacuum motor 101 and dust cup and other components, dust collector 2 is equivalent to base station, when dust collector 1 is placed on dust collector 2, dust collector 2 can suck the garbage in the dust cup of dust collector 1 into the dust bag in the base station.

[0029] The gear 4 and the valve 6 can synchronously rotate coaxially on the dust collector 1, and the valve 6 is rotatably arranged on the inner side of the dust collector 1, and the gear 4 is rotatably arranged on the outer side of the dust collector 1, and the rack 5 can be fixedly arranged on the dust collector 2 or other components, and is not limited to the dust collector 2.

[0030] The vacuum motor 101 is arranged in the shell, the gear 4 and the valve 6 are arranged on the shell, and the dust cup is arranged at the end of the shell and can communicate with the vacuum motor 101, so that the dust collection function is realized.

[0031] The valve 6 is internally provided with a channel 601, the channel 601 is communicated with the output end of the vacuum motor 101, and the sidewall of the channel 601 is provided with an opening 602, and the opening 602 can be communicated with the dust cup of the dust collector 1 or the air duct 201 of the dust collector 2 by rotating the valve 6, that is, the opening 602 can be communicated with only one of the air duct 201 and the dust cup at the same time.

[0032] Specifically, when the dust collector 1 is placed on the dust collector 2, the gear 4 and the rack 5 are engaged, thereby driving the valve 6 to rotate, so that the position of the opening 602 on the valve 6 is adjusted, the vacuum motor 101 is switched from being communicated with the dust cup to being communicated with the air duct 201, and the dust collector 2 and the dust collector 1 share one vacuum motor 101, which not only simplifies the structure of the air duct 201 switching, but also reduces the design difficulty and manufacturing cost of the product.

[0033] In the existing base station, the vacuum motor 101 is usually separately arranged for dust collection, and the garbage in the dust cup is sucked out by negative pressure; the base station type dust collector device provided by the utility model shares one vacuum motor 101 for the dust collector 2 and the dust collector 1, and the vacuum motor 101 is arranged in the dust collector 1 (i.e. the main machine).

[0034] When dust collection is needed, the vacuum motor 101 generates negative pressure to suck the garbage from the outside into the dust cup; when dust collection is needed, the dust collector 1 is placed on the dust collector 2, and the gear 4 and the rack 5 transmission structure is used, the dust collector 1 is driven to move downward under the action of gravity, and rotates around the axis during the movement, and drives the valve 6 to rotate, and when the movement is in place, the opening 602 is aligned with the air duct 201 of the dust collector 2, and the negative pressure generated by the vacuum motor 101 can suck the garbage in the dust cup into the base station along the air duct 201.

[0035] The rack 5 is fixedly arranged on the dust collector 2 along the axial direction, and the dust collector 1 is usually placed on the dust collector 2 along the axial direction, so the rack 5 is fixedly arranged on the dust collector 2, and the axis of the dust collector 1 and the rack 5 are parallel to each other, so as to facilitate the engagement of the gear 4 and the rack 5 and the downward rolling of the gear 4 by gravity.

[0036] Further, the valve body is arranged inside the shell of the dust collector 1, the valve 6 is movably arranged in the valve body, and the valve body is provided with a dust collection port 8 and a dust suction port 9 corresponding to the gap 602, the dust collection port 8 is communicated with the air duct 201, and the dust suction port 9 is communicated with the dust cup of the dust collector 1.

[0037] In the initial position, the dust collector 1 is separated from the dust collector 2, at this time, the gap 602 is aligned with the dust suction port 9 to realize the dust suction function (as shown in Figure 5 When the dust collector 1 is placed on the dust collector 2, under the action of the transmission structure, the gap 602 of the valve 6 is rotated and adjusted relative to the valve body until it is aligned with the dust collection port 8 to realize the dust collection function (as shown in Figure 4 .

[0038] The dust collection port 8 and the dust suction port 9 are arranged on the circumferential side of the valve 6, and the axes of the dust collection port 8 and the dust suction port 9 are perpendicular to each other, that is, the two are adjacent and arranged on the circumferential side of the valve body, so as to realize the butt joint between the gap 602 and the two.

[0039] In order to ensure the sealing between the dust collection port 8 of the valve body and the air duct 201, a sealing gasket 7 is arranged between the dust collection port 8 and the air duct 201, and the sealing gasket 7 is fixedly installed on the dust collector 2, that is, after the dust collector 1 is placed on the dust collector 2, the dust collection port 8 is in close contact with the sealing gasket 7.

[0040] In the embodiment one, the specific structure of the connection between the gear 4 and the valve 6 is further provided.

[0041] Firstly, the gear 4 and the valve 6 can adopt an integrated structure. The valve 6 and the gear 4 are made of the same plastic material by using an injection molding process and are integrally formed in the same mold. This integrated forming mode has high connection strength of the valve 6 and the gear 4, reduces the assembly link, and improves the production efficiency.

[0042] Secondly, the gear 4 and the valve 6 can also be connected through a rotating shaft 3 (as shown in Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ), the rotating shaft 3 is arranged on the shell of the dust collector 1 and is rotatably arranged on the shell through a bearing, and the valve 6 and the gear 4 are fixedly arranged at the inner and outer ends of the rotating shaft 3.

[0043] The integrated structure is convenient for processing and manufacturing, and the structure connected through the rotating shaft 3 is convenient for assembly and subsequent maintenance work on the dust collector 1; when the gear 4 or the valve 6 is damaged, one of the components can be replaced, and the whole does not need to be replaced.

[0044] The utility model discloses a base station formula dust absorption device on the basis of example one and example two still includes torsion spring 10 for valve 6 reset.

[0045] As Figure 1 The utility model discloses a base station formula dust absorption device on the basis of example one and example two still includes torsion spring 10 for valve 6 reset.

[0046] When gear 4 is rolled down along rack 5, rotation axis 3 rotates, and based on the clamping relationship between the end of torsion spring 10 and gear 4, the torsion spring 10 body twists and stores elastic potential energy;When dust collector 1 and dust collector 2 are separated, the elastic potential energy of torsion spring 10 is released, reversely drives rotation axis 3 to rotate, so that the aperture 602 of valve 6 can be aligned with dust suction port 9 in the initial state, ensuring the smooth progress of dust suction work.

[0047] In conclusion, the utility model discloses a base station formula dust absorption device adopts the gear transmission structure of conversion valve, so that dust collector 2 does not need to set up vacuum motor 101 alone, shares a vacuum motor 101 with the host computer, and realizes corresponding work through air duct 201 switching;Greatly simplify the structure of air duct 201 switching, reduce the design difficulty and manufacturing cost of product, also avoid the maintenance to separate motor, make the whole system more simple and stable.

[0048] In the description of the utility model, it is understood that the orientation or position relation indicated by the terms "center", "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or position relation shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" and the like are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" and the like can explicitly or implicitly include one or more features. In the description of the utility model, unless otherwise specified, the meaning of "a plurality of" is two or more.

[0049] In the description of the utility model, it is necessary to explain that, unless there is definite stipulation and limitation, the term "installation", "connection", "connect" should be broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication.For ordinary skilled in the art, the above-mentioned terms can be understood by the specific meaning in the utility model through the specific situation.

[0050] The above is according to the ideal embodiment of the utility model for inspiration, through the above-mentioned description, relevant personnel can be varied and modified in the range without deviating from the technical idea of the utility model.For the technical scope of the utility model, it is not limited to the content in the specification, and the technical scope must be determined according to the scope of claims.

Claims

1. A base station-type vacuum cleaner, characterized in that: The vacuum cleaner (1), the dust collector (2), and the rack (5) are included. The vacuum cleaner (1) is equipped with a valve (6) and a gear (4) that can rotate synchronously on its inner and outer sides respectively. The valve (6) has a channel (601) that communicates with the vacuum motor (101) inside. The side wall of the channel (601) has an opening (602) that communicates with the air duct (201) of the dust collector (2) or the dust cup of the vacuum cleaner (1). The rack (5) is fixedly installed. When the vacuum cleaner (1) is placed on the dust collector (2), the gear (4) meshes with the rack (5) to drive the notch (602) on the valve (6) to rotate and align with the air duct (201).

2. The base station-type vacuum cleaner according to claim 1, characterized in that: The rack (5) is fixedly installed on the dust collector (2) along the axial direction.

3. The base station-type vacuum cleaner according to claim 1, characterized in that: The gear (4) and the valve (6) are integrally molded.

4. The base station-type vacuum cleaner according to claim 1, characterized in that: The vacuum cleaner (1) has a rotating shaft (3) installed on its housing. The valve (6) and the gear (4) are respectively fixedly installed on the inner and outer ends of the rotating shaft (3).

5. The base station-type vacuum cleaner according to claim 1, characterized in that: The vacuum cleaner (1) has a valve body inside its housing. The valve (6) is movably embedded in the valve body. The valve body has a dust collection port (8) and a suction port (9) corresponding to the notch (602). The dust collection port (8) is connected to the air duct (201), and the suction port (9) is connected to the dust cup of the vacuum cleaner (1).

6. The base station-type vacuum cleaner according to claim 5, characterized in that: The dust collection port (8) and the dust suction port (9) are located around the valve (6).

7. The base station-type vacuum cleaner according to claim 6, characterized in that: The axes of the dust collection port (8) and the suction port (9) are perpendicular to each other.

8. The base station-type vacuum cleaner according to claim 7, characterized in that: A sealing gasket (7) is provided between the dust collection port (8) and the air duct (201), and the sealing gasket (7) is fixedly installed on the dust collector (2).

9. The base station-type vacuum cleaner according to claim 4, characterized in that: The rotating shaft (3) is provided with a torsion spring (10) for connecting the channel (601) with the dust cup after the vacuum cleaner (1) and the dust collector (2) are separated.