Spraying area adjusting device of spraying robot

By designing a spraying area adjustment device for a spraying robot, the automatic adjustment and cleaning of the spraying area is achieved using a drive motor and air pump structure. This solves the problem of poor applicability of traditional nozzles and improves the applicability and cleaning effect of the spraying robot.

CN224010169UActive Publication Date: 2026-03-20CHANGZHOU QICHUANG AUTO PARTS TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Traditional spraying robots have nozzles that only cover a single spraying area, making them unsuitable for workpieces of different sizes and resulting in poor applicability, requiring the replacement of different nozzles.

Method used

Design a spraying robot spraying area adjustment device. The device uses a drive motor to rotate the adjustment disc so that the spraying hole aligns with the spraying pipe, thereby achieving automatic adjustment of the spraying area. It also uses an air pump and filter cartridge structure to clean residual paint, avoiding clogging and contamination.

Benefits of technology

It enables automatic adjustment of the spraying area, improves the applicability of the spraying robot, avoids nozzle clogging and paint contamination, and enhances spraying quality and efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224010169U_ABST
    Figure CN224010169U_ABST
Patent Text Reader

Abstract

The utility model relates to a spraying area adjusting device of a spraying robot, and aims to solve the technical problems that nozzles of most of the current spraying robots only have a single spraying area, cannot adjust the spraying area, cannot be suitable for workpieces with different sizes, need to replace different nozzles and are poor in applicability. Comprising a robot body and a spraying assembly installed on the robot body, the spraying assembly comprises a spraying pipe, a driving motor, an adjusting disc and a cleaning assembly, the driving motor, the adjusting disc and the cleaning assembly are installed on the spraying pipe, the driving end of the driving motor is connected with the circle center of one end of the adjusting disc, and one end of the adjusting disc movably abuts against one end of the spraying pipe; according to the spray nozzle, the spray area of paint can be automatically adjusted according to the spray area of a workpiece, and the problems that an existing spray nozzle only has a single spray area, cannot be suitable for workpieces of different sizes and is poor in applicability are further solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of spraying, concretely to a spraying area adjusting device of spraying robot. BACKGROUND

[0002] Spraying robot is a kind of automatic industrial robot, is specially used to replace manual work to complete spraying work (such as spraying paint, spraying powder, plating film etc.). It is sprayed to workpiece surface by accurate program control, is widely used in automobile manufacturing, furniture production, electronic equipment, aerospace etc.

[0003] The nozzle of most conventional spraying robots only has single spraying area, cannot adjust the area of spraying, cannot be applicable to different size workpieces, needs to replace different nozzles, and applicability is poor. Therefore, new technical scheme needs to be designed to solve. UTILITY MODEL CONTENT

[0004] The utility model aims at overcoming the insufficient of prior art, adapting to the actual need, provide a kind of spraying area adjusting device of spraying robot, to solve the nozzle of current most spraying robots only has single spraying area, cannot adjust the area of spraying, cannot be applicable to different size workpieces, needs to replace different nozzles, and the technical problem of poor applicability.

[0005] In order to realize the utility model's purpose, the technical scheme that the utility model adopts is as follows: a kind of spraying area adjusting device of spraying robot is designed, including robot body and the spraying assembly installed on robot body, the spraying assembly includes spraying pipe and the driving motor, adjusting disc and cleaning assembly installed on spraying pipe, the driving end of driving motor is connected with the center of one end of adjusting disc, one end of adjusting disc is movably abutted with one end of spraying pipe, adjusting disc is divided into four regions and each region is provided with spraying hole, and the aperture size and quantity of the spraying hole in four regions are not identical.

[0006] Preferably, the cleaning assembly includes a fan-shaped protective cover, the protective cover is sleeved on the top outer side of the adjusting disc, a fixing rod is connected between the protective cover and the spraying pipe, a gas pump is installed on the top of the protective cover, a gas inlet pipe is in communication between the gas outlet end of the gas pump and one end of the protective cover, and a gas outlet pipe is communicated with the end of the protective cover away from the gas inlet pipe.

[0007] Preferably, a first sealing gasket is installed on the inner wall of the protective cover, the first sealing gasket has elasticity, and is movably abutted with the outer side of the adjusting disc.

[0008] Preferably, a filter cartridge is communicated with one end of the gas outlet pipe, a filter element is arranged in the inner cavity of the filter cartridge, and an exhaust pipe is arranged on the end of the filter cartridge away from the gas outlet pipe.

[0009] Preferably, the filter cartridge is provided with an opening away from one end of the air outlet pipe, and a cartridge cover is arranged at the opening of the filter cartridge, the air outlet pipe penetrates the cartridge cover, a fixing bolt penetrates the cartridge cover, and the fixing bolt is threadedly connected with the surface of the filter cartridge, and the filter core is mounted on the cartridge cover.

[0010] Preferably, the robot body is a six-axis mechanical arm, and the spraying assembly is connected to the end of the robot body.

[0011] Preferably, a second sealing gasket is mounted on one end of the adjusting disc close to the spraying pipe, and the second sealing gasket is in movable abutment with the spraying pipe.

[0012] Compared with the prior art, the utility model has the beneficial effects that:

[0013] 1. The utility model discloses a spraying device, which comprises a robot body, a spraying assembly and a cleaning assembly, wherein the spraying assembly is connected to the end of the robot body, and the cleaning assembly is connected to the end of the robot body.

[0014] 2. The utility model discloses a spraying device, which comprises a robot body, a spraying assembly and a cleaning assembly, wherein the spraying assembly is connected to the end of the robot body, and the cleaning assembly is connected to the end of the robot body.

[0015] 3. The utility model discloses a spraying device, which comprises a robot body, a spraying assembly and a cleaning assembly, wherein the spraying assembly is connected to the end of the robot body, and the cleaning assembly is connected to the end of the robot body. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole structure schematic diagram of the utility model;

[0017] Figure 2 It is a spraying assembly and a cleaning assembly connection structure schematic diagram of the utility model;

[0018] Figure 3 It is a spraying assembly, a cleaning assembly and a filter cartridge connection structure schematic diagram of the utility model;

[0019] Figure 4 As the spraying assembly of the utility model connects the cleaning assembly, the bottom structure schematic diagram is shown.

[0020] Figure 5 As the adjusting disc structure schematic diagram of the utility model is shown.

[0021] Figure 6 As the filter cartridge sectional view front view of the utility model is shown.

[0022] In the figure: 1, robot body; 2, spraying assembly; 21, spraying pipe; 22, adjusting disc; 23, spraying hole; 24, driving motor; 3, protective cover; 31, air pump; 32, air inlet pipe; 33, air outlet pipe; 34, second sealing gasket; 35, fixed rod; 36, first sealing gasket; 4, filter cartridge; 41, fixed bolt; 42, cartridge cover; 43, exhaust pipe; 44, filter element. DETAILED DESCRIPTION

[0023] The utility model is further illustrated in connection with the drawings and examples as follows:

[0024] Example 1: a spraying robot spraying area adjusting device, referring to Figures 1 to 6 , including robot body 1 and the spraying assembly 2 installed on the robot body 1, the robot body 1 is six-axis mechanical arm, the spraying assembly 2 is connected in the end of robot body 1, the spraying assembly 2 includes spraying pipe 21 and the driving motor 24, adjusting disc 22 and cleaning assembly installed on the spraying pipe 21, the driving end of driving motor 24 is connected with the one end center of adjusting disc 22, one end of adjusting disc 22 is movably abutted with one end of spraying pipe 21, adjusting disc 22 is divided into four regions and is provided with spraying hole 23 on each region, and the hole diameter size and quantity of spraying hole 23 on four regions are different.

[0025] When working, driving motor 24 drives adjusting disc 22 to rotate, so that the spraying hole 23 on each region is corresponded with spraying pipe 21, so that the area of spraying hole 23 in different regions is different after coating is transported through spraying pipe 21, and then the spraying area of coating can be automatically adjusted according to the area of workpiece spraying, further solve the problem that the existing nozzle only has single spraying area and cannot be applied to different size workpieces, and the applicability is poor.

[0026] The cleaning assembly in the embodiment comprises a protective cover 3 in the shape of a sector, which is sleeved on the top outer side of the adjusting disc 22, a fixing rod 35 is connected between the protective cover 3 and the spraying pipe 21, a gas pump 31 is installed on the top of the protective cover 3, a gas inlet pipe 32 is in communication between the gas outlet end of the gas pump 31 and one end of the protective cover 3, and a gas outlet pipe 33 is in communication with the end of the protective cover 3 away from the gas inlet pipe 32. When the adjusting disc 22 is rotated to adjust different spraying holes 23, the used spraying hole 23 is rotated to be positioned in the protective cover 3, and then the gas pump 31 is started to blow into the protective cover 3 through the gas inlet pipe 32, and then the gas is discharged through the gas outlet pipe 33, so that the residual paint in the used spraying hole 23 can be blown away in the reverse direction, thereby avoiding the residual paint in the used spraying hole 23, causing blockage and unable to be used next time.

[0027] In the embodiment, a first sealing gasket 36 is installed on the inner wall of the protective cover 3, the first sealing gasket 36 has elasticity, and is in movable abutment with the outer side of the adjusting disc 22.

[0028] Through the above structure design, when the adjusting disc 22 is rotated to adjust, the first sealing gasket 36 increases the sealing effect of the connection between the adjusting disc 22 and the inner wall of the protective cover 3, thereby avoiding the air leakage between the protective cover 3 and the adjusting disc 22 affecting the cleaning quality of the spraying hole 23 when the spraying hole 23 is cleaned.

[0029] In the embodiment, one end of the gas outlet pipe 33 is in communication with a filter cartridge 4, the inner cavity of the filter cartridge 4 is provided with a filter core 44, and an exhaust pipe 43 is arranged at the end of the filter cartridge 4 away from the gas outlet pipe 33.

[0030] Through the above structure design, when the spraying hole 23 is cleaned, the residual paint blown away is filtered by the filter core 44 in the filter cartridge 4, and then discharged through the exhaust pipe 43, thereby avoiding the direct discharge of the residual paint to the working environment to pollute it.

[0031] In the embodiment, the end of the filter cartridge 4 away from the gas outlet pipe 33 is provided with an opening, a cartridge cover 42 is arranged at the opening of the filter cartridge 4, the exhaust pipe 43 penetrates the cartridge cover 42, a fixing bolt 41 penetrates the cartridge cover 42, the fixing bolt 41 is threadedly connected with the surface of the filter cartridge 4, and the filter core 44 is installed on the cartridge cover 42. When a large amount of residual paint is adsorbed on the filter core 44 to affect the paint filtering effect, the cartridge cover 42 is disassembled through the fixing bolt 41, so that the filter core 44 can be disassembled from the filter cartridge 4, and the filter core 44 can be further replaced conveniently.

[0032] In the embodiment, a second sealing gasket 34 is installed on the end of the adjusting disc 22 close to the spraying pipe 21, and the second sealing gasket 34 is in movable abutment with the spraying pipe 21.

[0033] Through the above structural design, in order to guarantee the sealing performance of the connection between the adjusting disc 22 and the spraying pipe 21, avoid the spraying leakage caused by the gap between the adjusting disc 22 and the spraying pipe 21 during spraying, and affect the spraying quality.

[0034] In addition, the components designed in the utility model are all general standard components or components known by the person skilled in the art, the structure and principle of which can be known by the person skilled in the art through a technical manual or through a conventional experimental method, and the person skilled in the art can realize it completely without unnecessary description, and the content protected by the utility model does not involve improvement of the internal structure and method.

[0035] The utility model discloses an embodiment discloses the preferred embodiment, but is not limited to this, and the person skilled in the art, easily understands the spirit of the utility model according to the above embodiment, and makes different extension and change, but as long as not departing from the spirit of the utility model, is within the protection scope of the utility model.

Claims

1. A spraying area adjustment device for a spraying robot, comprising a robot body (1) and a spraying assembly (2) mounted on the robot body (1), characterized in that, The spraying assembly (2) includes a spraying pipe (21), a drive motor (24), an adjustment disc (22), and a cleaning assembly installed on the spraying pipe (21). The drive end of the drive motor (24) is connected to the center of one end of the adjustment disc (22). One end of the adjustment disc (22) is in contact with one end of the spraying pipe (21). The adjustment disc (22) is divided into four areas, and each area is provided with a spraying hole (23). The diameter and number of the spraying holes (23) in the four areas are different.

2. The spraying area adjustment device for a spraying robot as described in claim 1, characterized in that, The cleaning assembly includes a fan-shaped protective cover (3), which is fitted on the top outer side of the adjusting plate (22). A fixing rod (35) is connected between the protective cover (3) and the spray pipe (21). An air pump (31) is installed on the top of the protective cover (3). An air inlet pipe (32) is connected between the air outlet of the air pump (31) and one end of the protective cover (3). An air outlet pipe (33) is connected to the end of the protective cover (3) away from the air inlet pipe (32).

3. The spraying area adjustment device for a spraying robot as described in claim 2, characterized in that, The inner wall of the protective cover (3) is equipped with a first sealing gasket (36), which is elastic and moves against the outer side of the adjusting plate (22).

4. The spraying area adjustment device for a spraying robot as described in claim 2, characterized in that, One end of the air outlet pipe (33) is connected to a filter cylinder (4), and a filter element (44) is provided in the inner cavity of the filter cylinder (4). An exhaust pipe (43) is provided at the end of the filter cylinder (4) away from the air outlet pipe (33).

5. The spraying area adjustment device for a spraying robot as described in claim 4, characterized in that, The filter cartridge (4) is open at one end away from the exhaust pipe (33), and a cover (42) is provided at the opening of the filter cartridge (4). The exhaust pipe (43) passes through the cover (42), and a fixing bolt (41) passes through the cover (42). The fixing bolt (41) is threaded to the surface of the filter cartridge (4), and the filter element (44) is installed on the cover (42).

6. The spraying area adjustment device for a spraying robot as described in claim 1, characterized in that, The robot body (1) is a six-axis robotic arm, and the spraying assembly (2) is connected to the end of the robot body (1).

7. The spraying area adjustment device for a spraying robot as described in claim 1, characterized in that, The adjusting disc (22) is equipped with a second sealing gasket (34) at one end near the spray pipe (21), and the second sealing gasket (34) moves against the spray pipe (21).