Steel wire rope redundant grease removing device

Abstract

The utility model discloses a steel wire rope redundant grease deoiling device which comprises a deoiling device body, a steel wire rope redundant grease deoiling device, a steel wire rope redundant grease deoiling device, a steel wire rope redundant grease deoiling device and a steel wire rope redundant grease deoiling device, and the steel wire rope redundant grease deoiling device is arranged on the steel wire rope redundant grease deoiling device. The first oil removing layer is arranged in the through groove and is used for primarily removing oil from the steel wire rope; the second deoiling layer is arranged in the through groove and is used for deoiling the steel wire for the second time; and the third deoiling layer is arranged in the through groove and used for deoiling the steel wire for the third time. The problems that micro scratches are easily generated on the surface of the steel wire rope and grease removal is ineffective can be solved.

Description

TECHNICAL FIELD

[0001] The utility model relates to steel wire rope technical field especially relates to a steel wire rope excess grease oil removing device. BACKGROUND

[0002] The steel wire rope is easy to stick a large amount of oil dirt on the surface in production, and the traditional scraper or brush method can only remove the surface grease, and is invalid to the residual grease permeating into the strand joint, needs repeated operation, and the mechanical scraping is easy to produce micro scratch on the surface of the steel wire rope, causes stress concentration point. Based on this, a steel wire rope excess grease oil removing device is designed. SUMMARY

[0003] In order to overcome at least one of the defects of the prior art, the utility model provides a steel wire rope excess grease oil removing device.

[0004] The utility model discloses a technical scheme that is adopted to solve the problem:

[0005] A steel wire rope excess grease oil removing device, comprising: an oil removing device, an axial through groove is formed in the oil removing device, the through groove has a starting end and a terminal end for conveying the steel wire rope;First oil removing layer, the first oil removing layer is arranged in the through groove and is used for preliminary oil removing of the steel wire rope;Second oil removing layer, the second oil removing layer is arranged in the through groove and is used for secondary oil removing of the steel wire rope;Third oil removing layer, the third oil removing layer is arranged in the through groove and is used for three times oil removing of the steel wire rope.

[0006] Through the above-mentioned scheme, through the three-stage synergistic effect, the grease of different adhesion states is stripped layer by layer, and the oil removing efficiency is improved.

[0007] Further, the first oil removing layer is arranged on the inner periphery of the through groove, and the first oil removing layer is a carbon fiber scraping ring.

[0008] Through the above-mentioned scheme, the carbon fiber scraping ring generates uniform radial pressure, avoids the scratch on the surface of the steel wire caused by local overload, and the wear rate of the carbon fiber is low, which is reduced by 90% compared with the stainless steel material, and the practical effect is better.

[0009] Further, the carbon fiber scraping ring is embedded with a piezoelectric ceramic sheet.

[0010] Through the above-mentioned scheme, the piezoelectric ceramic sheet monitors the contact pressure in real time, and prevents wire breakage or knife jump.

[0011] Further, the second oil removing layer is arranged on the inner wall of the through groove, and the second oil removing layer adopts an ultrasonic vibrator.

[0012] By adopting the above scheme, the ultrasonic vibrator can penetrate the steel wire strand gap by 0.3mm in depth, and effectively remove residual oil.

[0013] Further, the ultrasonic vibrator is a neodymium iron boron ultrasonic vibrator.

[0014] By adopting the above scheme, the neodymium iron boron ultrasonic vibrator has good high-temperature stability.

[0015] Further, the third oil removal layer comprises an atomizing nozzle capable of spraying a bio-based cleaning agent.

[0016] By adopting the above scheme, the bio-based cleaning agent can be sprayed through the atomizing nozzle to effectively dissolve oil stains.

[0017] Further, the first oil removal layer, the second oil removal layer and the third oil removal layer are sequentially arranged from the starting end to the ending end.

[0018] By adopting the above scheme, the floating oil is scraped off first, and then ultrasonic treatment is performed, thereby avoiding interference of a large amount of oil with cavitation effect, and finally chemical cleaning is performed on residual stains.

[0019] Further, the oil removal device is provided with an oil discharge pipeline corresponding to the first oil removal layer, the second oil removal layer and the third oil removal layer.

[0020] By adopting the above scheme, oil is discharged through separate oil discharge of different layers. BRIEF DESCRIPTION OF DRAWINGS

[0021] Fig. 1 is a schematic diagram of a three-dimensional structure of an embodiment of the present application;

[0022] Fig. 2 is a sectional view of an embodiment of the present application;

[0023] In the drawings, the reference signs have the following meanings: 1, oil removal device; 11, through groove; 12, starting end; 13, ending end; 2, first oil removal layer; 3, second oil removal layer; 4, third oil removal layer; 41, atomizing nozzle; 5, oil discharge pipeline. DETAILED DESCRIPTION

[0024] In order to better understand and implement, the technical solutions in the embodiments of the present application will be described and discussed clearly and completely below in combination with the drawings of the present application. Obviously, only some examples of the present application are described here, and not all examples. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0025] For the convenience of understanding the embodiments of the utility model, the following will be further explained and described with specific examples as examples combined with the drawings, and various embodiments do not constitute the limitation to the embodiments of the utility model.

[0026] In the description of the utility model, it needs to be explained that, the orientation or position relation indicated by the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is the orientation or position relation based on the orientation or position relation shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore, it can not be understood as the limitation to the utility model.

[0027] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the utility model belongs. The terms used in the specification of the utility model herein are only for the purpose of describing the specific embodiments and are not intended to limit the utility model.

[0028] Referring to Figs. 1-2 The utility model discloses a kind of steel wire rope excess grease oil removal device 1: including oil removal device 1, first oil removal layer 2, second oil removal layer 3 and third oil removal layer 4, the oil removal device 1 is opened with the through slot 11 of axial arrangement, the through slot 11 has the starting end 12 and end point end 13 of conveying steel wire rope, the first oil removal layer 2 is arranged in the through slot 11, for the preliminary oil removal of steel wire, the second oil removal layer 3 is arranged in the through slot 11, for the secondary oil removal of steel wire, the third oil removal layer 4 is arranged in the through slot 11, for the three times oil removal of steel wire. Through three-stage synergistic effect, different oil grease of layer-by-layer peeling different attachment state, improve the oil removal efficiency.

[0029] Among them, the first oil removal layer 2, second oil removal layer 3 and third oil removal layer 4 are sequentially arranged from the starting end 12 to the end point end 13, first scrape off floating oil and then ultrasonic treatment, avoid a large amount of oil grease interference cavitation effect, last chemical cleaning is aimed at residual spot.And the oil removal device 1 is opened with oil discharge pipeline 5 at first oil removal layer 2, second oil removal layer 3 and third oil removal layer 4, realizes oil discharge by layered independent oil discharge.

[0030] Specifically, in the present embodiment, the first oil removal layer 2 is arranged on the inner periphery of the through slot 11, and the first oil removal layer 2 is a carbon fiber scraping ring. The carbon fiber scraping ring generates uniform radial pressure, preventing scratches on the surface of the steel wire caused by local overloading. Moreover, the wear rate of carbon fiber is low, which is 90% lower than that of stainless steel, and the practical effect is better. More specifically, the carbon fiber scraping ring is embedded with a piezoelectric ceramic sheet, which monitors the contact pressure in real time to prevent wire breakage or tool jumping.

[0031] The second oil removal layer 3 is arranged on the inner wall of the through groove 11, and the second oil removal layer 3 adopts an ultrasonic vibrator which can penetrate the steel wire strand gap by 0.3 mm in depth and effectively remove residual oil. More specifically, the ultrasonic vibrator is a neodymium iron boron ultrasonic vibrator which has good high-temperature stability.

[0032] In the embodiment, the third oil removal layer 4 comprises an atomizing nozzle 41 which can spray a bio-based cleaning agent. The bio-based cleaning agent can be sprayed into the steel wire strand gap through the atomizing nozzle 41 and effectively dissolve oil stains.

[0033] The technical means disclosed in the utility model scheme is not limited to the technical means disclosed in the above-mentioned embodiments, and also includes technical solutions composed of any combination of the above technical features. It should be noted that, for ordinary skilled persons in the art, without departing from the principles of the utility model, a number of improvements and refinements can be made, and these improvements and refinements are also considered to be within the protection scope of the utility model.

Claims

1. A device for removing excess grease from steel wire ropes, characterized in that, include: An oil removal device is provided with an axially arranged through groove, which has a starting end and an ending end for conveying the wire rope. The first degreasing layer is disposed in the through groove and is used to initially degrease the wire rope. The second degreasing layer is disposed in the through groove and is used for secondary degreasing of the steel wire; The third degreasing layer is disposed in the through groove and is used to degrease the steel wire three times.

2. The wire rope excess grease removal device according to claim 1, characterized in that, The first degreasing layer is disposed in the inner circumferential direction of the through groove, and the first degreasing layer is a carbon fiber scraper ring.

3. The wire rope excess grease removal device according to claim 2, characterized in that, The carbon fiber scraper ring is embedded with a piezoelectric ceramic sheet.

4. The wire rope excess grease removal device according to claim 1, characterized in that, The second degreasing layer is disposed on the inner wall of the through groove, and the second degreasing layer adopts an ultrasonic transducer.

5. The wire rope excess grease removal device according to claim 4, characterized in that, The ultrasonic transducer is a neodymium iron boron ultrasonic transducer.

6. The wire rope excess grease removal device according to claim 1, characterized in that, The third degreasing layer includes an atomizing nozzle capable of spraying a bio-based cleaning agent.

7. The wire rope excess grease removal device according to claim 1, characterized in that, The first degreasing layer, the second degreasing layer, and the third degreasing layer are arranged sequentially from the starting end to the ending end.

8. The wire rope excess grease removal device according to claim 7, characterized in that, The degreasing device is provided with oil drain pipes corresponding to the first degreasing layer, the second degreasing layer and the third degreasing layer.

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