Ultrasonic cleaning equipment for surface of copper rod

Abstract

The utility model relates to the technical field of part cleaning, in particular to ultrasonic cleaning equipment for the surface of a copper rod, which comprises an ultrasonic cleaning machine and an ultrasonic cleaning device, the supporting frame is installed in a cleaning tank of the ultrasonic cleaning machine, and an arc-shaped screening net is installed on the supporting frame; the two mounting frames are symmetrically mounted at the ends of the two sides of the ultrasonic cleaning machine, and supporting shafts are rotationally mounted in inner grooves of the two mounting frames; the two mounting seats are coaxially and fixedly mounted on the supporting shaft, and a plurality of driving rods are arranged on the outer walls of the mounting seats at equal intervals; the driving mechanism is installed on the ultrasonic cleaning machine and used for enabling the supporting shaft to drive the driving rod to rotate, so that the copper rod is moved out after being cleaned in the cleaning tank; the guide mechanism is mounted on the ultrasonic cleaning machine and used for adding the copper rods into the cleaning tank one by one; the auxiliary mechanism is installed on the ultrasonic cleaning machine and used for guiding out the cleaned copper rod; the cleaning effect is improved, and the cleaning efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of part cleaning, in particular to copper pole surface ultrasonic cleaning equipment. BACKGROUND

[0002] As important raw materials of wire and cable, electronic components and mechanical equipment, the surface cleanliness of copper pole directly affects the quality of subsequent processing technology and the performance of products. In the production and processing process of copper pole, impurities such as oil stains, oxide layer and dust are often attached to the surface, and if these impurities are not removed in time, the conductivity, welding performance and surface quality of the copper pole will be affected. Therefore, copper pole surface cleaning is an indispensable key process in copper processing.

[0003] The existing copper pole ultrasonic cleaning equipment still has copper pole accumulation in actual application, which affects the flow of cleaning liquid and the effect of ultrasonic waves, and the degree of automation of the equipment is low, manual intervention is needed for the feeding and discharging of copper pole, and the production efficiency is reduced. UTILITY MODEL CONTENTS

[0004] To solve the above technical problems, the utility model provides a copper pole surface ultrasonic cleaning equipment which increases cleaning effect and improves cleaning efficiency.

[0005] The copper pole surface ultrasonic cleaning equipment of the utility model comprises:

[0006] The ultrasonic cleaning machine is independently fixedly arranged;

[0007] The support frame is installed in the cleaning tank of the ultrasonic cleaning machine, and an arc-shaped screening net is installed on the support frame;

[0008] The two mounting frames are symmetrically mounted on the two side ends of the ultrasonic cleaning machine, and the support shaft is rotatably installed in the inner groove of the two mounting frames;

[0009] The two mounting seats are coaxially fixedly installed on the support shaft, a plurality of driving rods are equidistantly arranged on the outer wall of the mounting seat, and one copper pole is accommodated between the tail ends of two adjacent driving rods;

[0010] The driving mechanism is installed on the ultrasonic cleaning machine, and is used for driving the driving rod to rotate through the support shaft, so that the copper pole is removed after cleaning in the cleaning tank;

[0011] The guide mechanism is installed on the ultrasonic cleaning machine and is used for adding the copper poles one by one into the cleaning tank;

[0012] The auxiliary mechanism is installed on the ultrasonic cleaning machine and is used for guiding the cleaned copper poles out, and the auxiliary mechanism and the guide mechanism are located on the two sides of the ultrasonic cleaning machine.

[0013] Further, the driving mechanism comprises:

[0014] The mounting plate is mounted on the ultrasonic cleaning machine, and the mounting plate is provided with a rib plate;

[0015] The driving motor is mounted on the mounting plate, and a fan gear is mounted on the output end of the driving motor;

[0016] The transmission gear is coaxially mounted on the support shaft, and the fan gear and the transmission gear are meshingly mounted.

[0017] As preferred, the single meshing of the fan gear and the transmission gear drives the plurality of driving rods to rotate one station by the support shaft.

[0018] Further, a plurality of limiting sliding grooves are equidistantly arranged on the transmission gear, and the limiting arc grooves correspond to the positions of the driving rods one by one;

[0019] The limiting member is coaxially mounted on the output end of the driving motor, and the limiting member is slidingly mounted with the limiting arc grooves of the transmission gear;

[0020] When the fan gear and the transmission gear are meshed, the limiting member and the limiting groove of the transmission gear are in a disengaged state.

[0021] As preferred, the ultrasonic cleaning machine is provided with an isolation box, and the transmission gear and the fan gear are located inside the isolation box.

[0022] Further, the guide mechanism comprises:

[0023] The support seat is mounted on the ultrasonic cleaning machine, and the support seat is provided with a flow guide plate, the flow guide plate is cooperatively mounted with the support frame, and the flow guide plate is obliquely mounted;

[0024] Two blocking plates are respectively mounted at both ends of the flow guide plate.

[0025] As preferred, the auxiliary mechanism comprises:

[0026] The storage plate is mounted on the support frame, and is used for collecting the cleaned copper rods after being pushed out in the cleaning tank;

[0027] The auxiliary frame is mounted on the ultrasonic cleaning machine, and the auxiliary frame is used for supporting the storage plate.

[0028] Further, a limiting rod is mounted on two adjacent driving rods, and the limiting rod prevents the copper rod from being jammed at the angle between the two driving rods.

[0029] The utility model provides a kind of copper rod surface ultrasonic cleaning equipment by design: independently fixed ultrasonic cleaning machine provides stable ultrasonic cleaning environment, utilizes ultrasonic cavitation effect high-efficiency stripping copper rod surface dirt oil stain, support frame and arc screen mesh installed in cleaning tank, not only can support copper rod, also can ensure that it evenly contacts cleaning fluid in cleaning process, realize omnibearing high-efficiency cleaning, mounting bracket is symmetrically installed at the end of ultrasonic cleaning machine, for supporting shaft provides stable rotation support, mounting seat is coaxially fixed on supporting shaft, the outer wall equidistance of which is provided with driving rod, can make copper rod evenly distribute in cleaning process, avoid accumulation, and by supporting shaft rotation and drive copper rod displacement, realize continuous cleaning procedure, the setting of driving mechanism can accurately control the rotation of supporting shaft and driving rod, realize the smooth removal of copper rod after cleaning, guiding mechanism sequentially adds copper rod into cleaning tank one by one, and auxiliary mechanism sequentially guides out cleaned copper rod on the other side, the whole equipment works cooperatively, greatly improve the efficiency and quality of copper rod cleaning, meet large-scale, high-precision copper rod cleaning demand, improve the overall efficiency of copper rod surface treatment. BRIEF DESCRIPTION OF DRAWINGS

[0030] Figure 1 It is the structural schematic drawing of copper rod surface ultrasonic cleaning equipment in first angle in the utility model;

[0031] Figure 2 It is the structural schematic drawing of copper rod surface ultrasonic cleaning equipment in second angle in the utility model;

[0032] Figure 3 It is the structural schematic drawing of copper rod surface ultrasonic cleaning equipment in third angle in the utility model;

[0033] Figure 4 It is the structural schematic drawing of copper rod surface ultrasonic cleaning equipment in the utility model in ultrasonic cleaning machine is omitted;

[0034] Figure 5 It is the explosion structural schematic drawing of driving mechanism of copper rod surface ultrasonic cleaning equipment in the utility model;

[0035] Mark in drawing: 1, ultrasonic cleaning machine;2, support frame;3, arc screen mesh;4, mounting bracket;5, supporting shaft;6, mounting seat;61, driving rod;62, limit rod;7, driving mechanism;71, mounting plate;72, rib plate;73, driving motor;74, sector gear;75, transmission gear;76, limit piece;77, isolation box;8, guiding mechanism;81, support seat;82, guide plate;83, baffle;9, auxiliary mechanism;91, storage board;92, auxiliary frame. DETAILED DESCRIPTION

[0036] The specific embodiments of the utility model are described in further detail below in combination with the drawings and examples. The following examples are used to illustrate the utility model, but are not used to limit the scope of the utility model.

[0037] The utility model relates to a kind of copper pole surface ultrasonic cleaning equipment, as shown in figure Figures 1 to 5 As shown in figure

[0038] Ultrasonic cleaner 1 is independently fixed and arranged, for providing ultrasonic cleaning environment;

[0039] Support frame 2 is installed in the cleaning tank of ultrasonic cleaner 1, and arc-shaped screen 3 is installed on support frame 2, the design of arc-shaped screen 3 makes copper pole can be evenly contacted with cleaning solution during cleaning process;

[0040] Two installation frames 4 are symmetrically installed on the two side ends of ultrasonic cleaner 1, and support shaft 5 is rotatably installed in the inner groove of two installation frames 4;

[0041] Two mounting seats 6 are coaxially fixedly installed on support shaft 5, a plurality of driving rods 61 are equidistantly arranged on the outer wall of mounting seat 6, and one copper pole is accommodated between the tail ends of adjacent two driving rods 61, the design of driving rod 61 makes copper pole can be evenly distributed during cleaning process, and drives copper pole to displace, realizes the continuous cleaning of copper pole;

[0042] Driving mechanism 7 is installed on ultrasonic cleaner 1, driving mechanism 7 is used to rotate driving rod 61 driven by support shaft 5, so that copper pole is removed after cleaning in cleaning tank;

[0043] Guiding mechanism 8 is installed on ultrasonic cleaner 1, for adding copper pole into cleaning tank one by one;

[0044] Auxiliary mechanism 9 is installed on ultrasonic cleaner 1, for guiding copper pole after cleaning, auxiliary mechanism 9 and guiding mechanism 8 are located on the two sides of ultrasonic cleaner 1;

[0045] The working principle of the device is as follows:

[0046] The copper rods are orderly arranged through the guide mechanism 8 and sequentially enter the cleaning tank of the ultrasonic cleaner 1 through two adjacent driving rods 61. After the copper rods enter the cleaning tank, the arc-shaped screening net 3 on the support frame 2 supports the copper rods, ensuring that the copper rods stably displace following the rotation of the support shaft 5. The ultrasonic cleaner 1 generates high-frequency ultrasonic vibration, and the ultrasonic cavitation effect in the cleaning liquid rapidly peels off the dirt, oil stains and other impurities on the surface of the copper rods. The driving mechanism 7 drives the support shaft 5 to rotate, and the driving rods 61 on the support shaft 5 rotate accordingly, pushing the copper rods to move in the cleaning tank. The equidistant design of the driving rods 61 ensures that each copper rod can move uniformly in the cleaning tank, avoiding uneven cleaning. After cleaning, the driving rods 61 push the cleaned copper rods to the auxiliary mechanism 9, and the auxiliary mechanism 9 orderly guides the copper rods out of the cleaning tank and into the next process.

[0047] The independently fixed ultrasonic cleaner 1 provides a stable ultrasonic cleaning environment, efficiently peels off the dirt and oil stains on the surface of the copper rods by using the ultrasonic cavitation effect. The support frame 2 and the arc-shaped screening net 3 installed in the cleaning tank not only support the copper rods but also ensure that they uniformly contact the cleaning liquid during the cleaning process, achieving omnidirectional and efficient cleaning. The mounting frames 4 symmetrically installed at the two end portions of the ultrasonic cleaner 1 provide stable rotating support for the support shaft 5. The mounting seat 6 is coaxially fixed to the support shaft 5, and the equidistantly arranged driving rods 61 on the outer wall of the mounting seat 6 can uniformly distribute the copper rods during the cleaning process, avoiding accumulation. The copper rods are displaced by the rotation of the support shaft 5, realizing continuous cleaning process. The driving mechanism 7 can accurately control the rotation of the support shaft 5 and the driving rods 61, smoothly removing the cleaned copper rods. The guide mechanism 8 orderly adds the copper rods one by one into the cleaning tank, and the auxiliary mechanism 9 orderly guides the cleaned copper rods out of the cleaning tank on the other side. The whole device works cooperatively, greatly improving the efficiency and quality of copper rod cleaning, meeting the large-scale and high-precision copper rod cleaning demand, and improving the overall efficiency of copper rod surface treatment.

[0048] As a preferred solution, as shown in Figures 1 to 5 the driving mechanism 7 comprises:

[0049] The mounting plate 71 is installed on the ultrasonic cleaner 1, and the mounting plate 71 is provided with a rib plate 72;

[0050] The driving motor 73 is installed on the mounting plate 71, and the output end of the driving motor 73 is provided with a sector gear 74;

[0051] The transmission gear 75 is coaxially installed on the support shaft 5, and the sector gear 74 is meshed with the transmission gear 75;

[0052] The single meshing of the sector gear 74 and the transmission gear 75 drives the plurality of driving rods 61 to rotate one station by the support shaft 5;

[0053] The mounting plate 71 mounted on the ultrasonic cleaning machine 1 provides a stable mounting base for the driving motor 73, and the rib plate 72 on the plate enhances the structural strength to ensure stable operation. The driving motor 73 is matched with the sector gear 74 at the output end, which is engaged with the transmission gear 75 coaxially mounted on the support shaft 5. The unique sector design of the sector gear 74 can accurately control the rotation of the support shaft 5 to drive the plurality of driving rods 61 to rotate one station when it is engaged with the transmission gear 75 once, realizing the intermittent and accurate displacement of the copper rod in the cleaning tank. This design not only ensures that the copper rod has sufficient time to receive ultrasonic cleaning and avoids insufficient cleaning due to continuous high-speed rotation, but also orderly pushes the cleaned copper rod out of the cleaning tank after cleaning, while introducing new copper rods for cleaning, greatly improving the cleaning efficiency and quality, meeting the high-precision and high-efficiency requirements of large-scale copper rod cleaning, and further optimizing the overall operation performance of the equipment.

[0054] As a preferred solution, as shown in Figures 1 to 5 The transmission gear 75 is provided with a plurality of limiting grooves at equal intervals, and the limiting arc grooves are one-to-one corresponding to the positions of the driving rods 61.

[0055] The driving motor 73 is coaxially mounted with a limiting piece 76 at the output end, and the limiting piece 76 is slidingly installed with the limiting arc grooves of the transmission gear 75.

[0056] When the sector gear 74 is engaged with the transmission gear 75, the limiting piece 76 is in a disengaged state with the limiting groove of the transmission gear 75.

[0057] The limiting grooves provided at equal intervals on the transmission gear 75 are one-to-one corresponding to the positions of the driving rods 61, and are matched with the limiting piece 76 coaxially mounted at the output end of the driving motor 73 to build a precise and reliable positioning and anti-offset mechanism. During equipment operation, when the sector gear 74 is not engaged with the transmission gear 75, the limiting piece 76 slides in the limiting arc groove of the transmission gear 75, effectively limiting the free rotation of the transmission gear 75, ensuring that the driving rod 61 is always in a precise position, preventing the copper rod from being offset due to accidental vibration or external interference, and ensuring the continuity of the copper rod during cleaning. When the sector gear 74 is engaged with the transmission gear 75, the limiting piece 76 is disengaged from the limiting groove, which does not affect the rotation of the transmission gear 75 driven by the driving motor 73, realizing the orderly displacement of the copper rod and the smooth progress of the cleaning process. This design greatly enhances the stability of the equipment operation, meets the strict requirements of large-scale and high-precision copper rod cleaning on equipment reliability and accuracy, and comprehensively improves the work efficiency of the copper rod cleaning equipment.

[0058] As a preferred solution, as shown in Figure 1 The isolation box 77 is mounted on the ultrasonic cleaning machine 1, and the transmission gear 75 and the sector gear 74 are located inside the isolation box 77.

[0059] The isolation box 77 can block dust and sundries from entering the transmission mechanism, prevent interference with gear meshing, and ensure accurate and reliable power transmission.

[0060] As a preferred solution, as shown in Figures 1 to 4 The guide mechanism 8 comprises:

[0061] The support seat 81 is installed on the ultrasonic cleaner 1, and a flow guide plate 82 is installed on the support seat 81. The flow guide plate 82 is installed in cooperation with the support frame 2, and the flow guide plate 82 is installed obliquely.

[0062] Two blocking plates 83 are installed at both ends of the flow guide plate 82.

[0063] The support seat 81 installed on the ultrasonic cleaner 1 provides stable support for the flow guide plate 82, ensuring that it remains stable during equipment operation. The obliquely installed flow guide plate 82 cooperates with the support frame 2 to guide the copper rod along a specific trajectory using gravity, ensuring accurate and orderly sliding of the copper rod to the support frame 2. The blocking plates 83 installed at both ends effectively prevent the copper rod from sliding or falling during the flow guide process, ensuring stable movement of the copper rod on the flow guide plate 82 and guaranteeing the continuity and accuracy of the feeding process.

[0064] As a preferred solution, as shown in Figures 1 to 4 The auxiliary mechanism 9 comprises:

[0065] The storage plate 91 is installed on the support frame 2 and is used to collect the cleaned copper rod after it is pushed out of the cleaning tank.

[0066] The auxiliary frame 92 is installed on the ultrasonic cleaner 1 and is used to support the storage plate 91.

[0067] The storage plate 91 installed on the support frame 2 provides a dedicated collection area for the cleaned copper rod, ensuring that the copper rod is easily handled after being pushed out of the cleaning tank by the drive rod 61, effectively improving work efficiency. The auxiliary frame 92 installed on the ultrasonic cleaner 1 provides reliable support for the storage plate 91, ensuring that the storage plate 91 remains stable when carrying the copper rod, preventing deformation or displacement of the storage plate 91 due to the weight of the copper rod or equipment vibration, and ensuring the safety and stability of the copper rod collection process after cleaning.

[0068] As a preferred solution, as shown in Figures 1 to 5 A limiting rod 62 is installed on each adjacent drive rod 61 to prevent the copper rod from being stuck at the angle between the two drive rods 61.

[0069] During the operation of the equipment, the limiting rod 62 can effectively prevent the copper rod from being stuck at the angle between the two driving rods 61, and ensure that the copper rod is smoothly moved in the cleaning tank under the driving of the driving rods, which avoids uneven cleaning caused by the copper rod being stuck, ensures that each copper rod can fully receive ultrasonic cleaning, and greatly improves the cleaning quality.

[0070] The copper rod surface ultrasonic cleaning equipment has a common mechanical installation mode, connection mode or setting mode, and can be implemented as long as the beneficial effects can be achieved.

[0071] The above is only the preferred embodiment of the present application, and it should be pointed out that for ordinary skilled in the art, without departing from the technical principles of the present application, a number of improvements and modifications can be made, and these improvements and modifications should be considered as the protection scope of the present application.

Claims

1. An ultrasonic cleaning device for copper rod surfaces, characterized in that, include: Ultrasonic cleaning machine (1), independently and fixedly installed; A support frame (2) is installed inside the cleaning tank of the ultrasonic cleaner (1), and an arc-shaped screen (3) is installed on the support frame (2). Two mounting brackets (4) are symmetrically installed on both sides of the ultrasonic cleaner (1), and a support shaft (5) is rotatably installed in the inner groove of the two mounting brackets (4). Two mounting bases (6) are coaxially fixedly mounted on the support shaft (5). Multiple drive rods (61) are equidistantly arranged on the outer wall of the mounting base (6), and the distance between the tail ends of two adjacent drive rods (61) can accommodate a copper rod. The drive mechanism (7) is installed on the ultrasonic cleaner (1). The drive mechanism (7) is used to drive the drive rod (61) to rotate by the support shaft (5) so that the copper rod can be removed after cleaning in the cleaning tank. The guide mechanism (8) is installed on the ultrasonic cleaner (1) and is used to add copper rods one by one into the cleaning tank; An auxiliary mechanism (9) is installed on the ultrasonic cleaner (1) for exporting the cleaned copper rod. The auxiliary mechanism (9) and the guide mechanism (8) are located on both sides of the ultrasonic cleaner (1).

2. The ultrasonic cleaning equipment for copper rod surfaces as described in claim 1, characterized in that, The drive mechanism (7) includes: Mounting plate (71) is installed on the ultrasonic cleaner (1), and the mounting plate (71) is provided with stiffening plate (72). A drive motor (73) is mounted on the mounting plate (71), and a sector gear (74) is mounted on the output end of the drive motor (73). The transmission gear (75) is coaxially mounted on the support shaft (5), and the sector gear (74) meshes with the transmission gear (75).

3. The ultrasonic cleaning equipment for copper rod surfaces as described in claim 2, characterized in that, The sector gear (74) meshes with the transmission gear (75) once, and the support shaft (5) drives multiple drive rods (61) to rotate one station.

4. The ultrasonic cleaning equipment for copper rod surfaces as described in claim 2, characterized in that, The transmission gear (75) is provided with multiple limiting grooves at equal intervals, and the limiting grooves correspond one-to-one with the position of the drive rod (61); The output end of the drive motor (73) is coaxially mounted with a limiting component (76), and the limiting component (76) is slidably mounted with the limiting arc groove of the transmission gear (75). When the sector gear (74) meshes with the transmission gear (75), the limiting member (76) is disengaged from the limiting groove of the transmission gear (75).

5. The ultrasonic cleaning equipment for copper rod surfaces as described in claim 4, characterized in that, An isolation box (77) is installed on the ultrasonic cleaner (1), and the transmission gear (75) and the sector gear (74) are both located inside the isolation box (77).

6. The ultrasonic cleaning equipment for copper rod surfaces as described in claim 1, characterized in that, The guiding mechanism (8) includes: A support base (81) is installed on the ultrasonic cleaner (1), and a guide plate (82) is installed on the support base (81). The guide plate (82) is installed in conjunction with the support frame (2), and the guide plate (82) is installed at an angle. Two baffles (83) are respectively installed at both ends of the guide plate (82).

7. The ultrasonic cleaning equipment for copper rod surfaces as described in claim 1, characterized in that, The auxiliary mechanism (9) includes: A collection plate (91) is installed on the support frame (2) for collecting the cleaned copper rods after they are pushed out of the cleaning tank; An auxiliary frame (92) is installed on the ultrasonic cleaner (1) and is used to support the storage plate (91).

8. The ultrasonic cleaning equipment for copper rod surfaces as described in claim 1, characterized in that, Limiting rods (62) are installed on two adjacent drive rods (61) to prevent the copper rods from getting stuck at the angle between the two drive rods (61).

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