Casting alignment device for casting part machining

By designing a detachable funnel structure, the problem of non-removable funnels in casting devices is solved, enabling convenient mold fixing and quick funnel replacement, thereby improving equipment maintenance efficiency and casting quality.

CN224011221UActive Publication Date: 2026-03-20CHIZHOU HONGBO GENERAL MASCH MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

The existing casting equipment has a non-removable funnel, which makes maintenance and cleaning complicated, affects casting quality, and increases maintenance costs and difficulty.

Method used

A detachable funnel structure was designed, which enables the mold to be fixed and the funnel to be quickly installed, removed and replaced through clamping and disassembly components, simplifying the maintenance and cleaning process.

Benefits of technology

It enables convenient disassembly and replacement of the funnel, improves equipment utilization efficiency, ensures casting quality, and reduces maintenance time and costs.

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Abstract

The utility model discloses a casting alignment device for casting part machining, and relates to the technical field of mold equipment. Comprising a bottom plate and a protection box arranged at the top end of the bottom plate, a clamping assembly is arranged at the top end of the bottom plate and used for clamping and fixing a mold, and a dismounting assembly is arranged at the top end of the protection box and used for mounting, dismounting and replacing a discharging hopper. Maintenance and cleaning work is more convenient through the detachable funnel, metal slag and impurities in the funnel can be cleaned regularly, cleanliness and casting quality in the casting process are guaranteed, when the funnel is damaged or needs to be replaced, the funnel can be rapidly detached and replaced, maintenance time and cost are reduced, and the use efficiency of equipment is improved.
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Description

Technical Field

[0001] This utility model relates to the field of mold equipment technology, specifically a casting alignment device for casting part processing. Background Technology

[0002] Molds are various molds and tools used in industrial production to obtain desired products through methods such as injection molding, blow molding, extrusion, die casting, forging, smelting, and stamping. In short, molds are tools used to shape objects. These tools are composed of various parts, and different molds are composed of different parts. They mainly achieve the processing of the shape of the object by changing the physical state of the material being molded. They are known as the "mother of industry." Casting is a method of processing iron products. Early casting involved pouring high-temperature liquid iron into a mold under normal pressure, which then polymerized and solidified to form a product with the same shape as the inner cavity of the mold.

[0003] For example, in the alignment mechanism of a casting device disclosed in patent publication number CN110976827B, the mold is placed on a placement plate by means of the cooperation of two clamping plates, two sets of elastic telescopic rods and two clamping plates. The two clamping plates can support the two sets of elastic telescopic rods, and the two sets of elastic telescopic rods can apply elastic force to the two clamping plates respectively, so that the two clamping plates can move relative to each other, thereby clamping the mold and placing the mold in the upper center of the placement plate, which facilitates the clamping and disassembly of the mold.

[0004] However, in scenarios involving casting alignment for casting parts processing, the non-removable funnel of the aforementioned equipment complicates and complicates maintenance and cleaning. During the casting process, metal slag or other impurities may remain inside the funnel, making thorough cleaning difficult without disassembly, which affects the quality of subsequent castings. Furthermore, if the funnel is damaged or needs replacement during use, the non-removable design increases the difficulty and cost of maintenance. It is necessary to replace the entire funnel or the entire casting device, rather than just replacing the damaged part. Utility Model Content

[0005] The purpose of this invention is to provide a casting alignment device for processing castings, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a casting alignment device for processing castings, comprising a base plate and a protective box disposed at the top of the base plate, a clamping assembly disposed at the top of the base plate for clamping and fixing the mold, and a disassembly assembly disposed at the top of the protective box for installing, disassembling and replacing the hopper.

[0007] As a specific solution of the technical solution of this application, the clamping assembly includes a slide groove, which is opened at the top of the base plate. A slider is slidably connected to the inner wall of the slide groove. The slider is adapted to the slide groove. A clamping plate is provided at the top of the slider. A mold is connected to the outer wall of one side of the clamping plate.

[0008] As a specific embodiment of the technical solution of this application, a placement block is provided at the top of the base plate, a hydraulic press is installed at the top of the placement block, an installation block is fixedly connected to the output end of the hydraulic press, and one side of the outer wall of the installation block is fixedly connected to one side of the outer wall of the clamping plate.

[0009] As a specific embodiment of the technical solution of this application, the disassembly component includes a placement hole, which is opened at the top of the protective box. A hopper is connected to the inner wall of the placement hole. A lead screw is provided at the top of the protective box. A fixing plate is connected to the outer wall of the lead screw. A fixing block is connected to the top of the fixing plate. The fixing block is rotatably connected to the lead screw. A spring is provided on the outer wall of the lead screw. A limit plate is provided at the top of the lead screw.

[0010] As a specific embodiment of the technical solution of this application, a sliding groove is provided at the top of the protective box, and a sliding block is slidably connected to the top of the sliding groove. The sliding block is adapted to the sliding groove, and a placement plate is provided at the top of the sliding block. The inner wall of the placement plate is connected to the outer wall of the hopper.

[0011] As a specific embodiment of the technical solution of this application, an assembly block is provided on one side of the outer wall of the hopper, a fixing hole is provided on one side of the outer wall of the assembly block, a fixing rod is connected to the inner wall of the fixing hole, a fixing sleeve is rotatably connected to the outer wall of the fixing rod, a limiting block is provided at one end of the fixing rod, and a handle is provided on one side of the outer wall of the hopper.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] This casting alignment device for casting part processing uses a detachable funnel to make maintenance and cleaning more convenient. Metal slag and impurities inside the funnel can be cleaned regularly to ensure the cleanliness and quality of the casting process. When the funnel is damaged or needs to be replaced, it can be quickly disassembled and replaced, reducing maintenance time and costs and improving the efficiency of equipment use. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the main structure of this utility model;

[0015] Figure 2 This is a schematic diagram of the clamping assembly structure of this utility model;

[0016] Figure 3 This is a schematic diagram of the disassembly component structure of this utility model;

[0017] Figure 4 This is a schematic diagram of the disassembly component structure of this utility model.

[0018] In the diagram: 1. Base plate; 2. Protective box; 3. Clamping assembly; 301. Slide groove; 302. Slider; 303. Mounting block; 304. Clamping plate; 305. Mold; 306. Placement block; 307. Hydraulic press; 4. Disassembly assembly; 401. Placement hole; 402. Slide groove; 403. Lead screw; 404. Fixing plate; 405. Fixing block; 406. Limiting plate; 407. Spring; 408. Slide block; 409. Assembly block; 410. Fixing sleeve; 411. Fixing rod; 412. Handle. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] It should be noted that in the description of this utility model, the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] Furthermore, it should be understood that, for ease of description, the dimensions of the various components shown in the accompanying drawings are not drawn to actual scale; for example, the thickness or width of some layers may be exaggerated relative to other layers.

[0022] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined or described in one figure, it will not need to be discussed or described in detail in the description of the subsequent figures.

[0023] like Figures 1-4 As shown, a casting alignment device for processing castings includes a base plate 1 and a protective box 2 disposed at the top of the base plate 1. A clamping assembly 3 is disposed at the top of the base plate 1 and is used to clamp and fix the mold 305. A disassembly assembly 4 is disposed at the top of the protective box 2 and is used to install, disassemble and replace the feed hopper.

[0024] like Figure 2As shown, in order to clamp and fix the mold 305, a clamping component 3 is provided at the top of the base plate (1). Specifically, the clamping component 3 includes a slide groove 301, which is opened at the top of the base plate 1. A slider 302 is slidably connected to the inner wall of the slide groove 301. The slider 302 is adapted to the slide groove 301. A clamping plate 304 is provided at the top of the slider 302. The mold 305 is connected to one side of the outer wall of the clamping plate 304. A placement block 306 is provided at the top of the base plate 1. A hydraulic press 307 is installed at the top of the placement block 306. An installation block 303 is fixedly connected to the output end of the hydraulic press 307. One side of the outer wall of the installation block 303 is fixedly connected to one side of the outer wall of the clamping plate 304. It should be clearly understood that in this embodiment, the hydraulic press 307 serves as the power source for the clamping assembly 3. The output end of the hydraulic press 307 is fixedly connected to the mounting block 303. One side of the outer wall of the mounting block 303 is fixedly connected to one side of the outer wall of the clamping plate 304. The hydraulic press 307 drives the clamping plate 304 to slide inward along the slide groove 301 opened at the top of the base plate 1 through the slider 302 set at the bottom end. It should also be understood that in this embodiment, the two hydraulic presses 307 installed at the top of the base plate 1 are set at diagonal positions at the top of the base plate 1. When clamping a mold 305 of any size, the mold 305 can be fixed at the center position at the top of the base plate 1. At the same time, the clamping assembly 3 is not limited in specific terms. It can be any structure that clamps and fixes the mold 305 with the clamping plate 304, such as gears and racks, slide plates and slide rails. Since these are prior art, they will not be described in detail here.

[0025] like Figures 3-4As shown, to facilitate the installation, disassembly, and replacement of the hopper, a disassembly assembly 4 is provided at the top of the protective box 2. Specifically, the disassembly assembly 4 includes a placement hole 401, which is located at the top of the protective box 2. The inner wall of the placement hole 401 is connected to the hopper. A lead screw 403 is provided at the top of the protective box 2. A fixing plate 404 is connected to the outer wall of the lead screw 403. A fixing block 405 is connected to the top of the fixing plate 404. The fixing block 405 is rotatably connected to the lead screw 403. A spring 407 is provided on the outer wall of the lead screw 403. A limiting plate 406 is provided at the top of the lead screw 403. A sliding groove 402 is provided, and a sliding block 408 is slidably connected to the top of the sliding groove 402. The sliding block 408 is adapted to the sliding groove 402. A placement plate is provided at the top of the sliding block 408. The inner wall of the placement plate is connected to the outer wall of the hopper. An assembly block 409 is provided on one side of the outer wall of the hopper. A fixing hole is provided on one side of the outer wall of the assembly block 409. A fixing rod 411 is connected to the inner wall of the fixing hole. A fixing sleeve 410 is rotatably connected to the outer wall of the fixing rod 411. A limiting block is provided at one end of the fixing rod 411. A handle 412 is provided on one side of the outer wall of the hopper. It should be clearly noted that, in the embodiment of this application, the hopper and the protective The placement hole 401 at the top of the box 2 is adapted to the placement plate at the top of the outer wall of the hopper, which can fix the hopper in the placement hole 401. When it is necessary to disassemble and replace the hopper, the fixing block 405 connected to the outer wall of the screw 403 is rotated and moved upward. The inner wall of the fixing block 405 is threaded. When the fixing block 405 moves upward, the spring 407 on the outer wall of the screw 403 pushes the fixing plate 404 upward. Then, the handle 412 on the outer wall of one side of the hopper is pulled to make the sliding block 408 of the placement plate on the outer wall of one side of the hopper slide along the sliding groove 40 at the top of the protective box 2. 2. The hopper can be pulled out for replacement by sliding outward. The sliding groove 402 is compatible with the sliding block 408. At the same time, if it is necessary to disassemble the hopper and remove the metal slag and impurities on the inner wall, rotate the fixing sleeve 410 connected to the outer wall of the fixing rod 411. The inner wall of the fixing sleeve 410 and the outer wall of the fixing rod 411 are both threaded. Rotate the fixing sleeve 410 to disengage it from the fixing rod 411. Then, pull the fixing rod 411 out from the fixing hole opened on the outer wall of the assembly block 409, so that the hopper can be divided into two halves and the inner wall of the hopper can be cleaned. Assembly blocks 409 are provided on both outer walls of the hopper.

[0026] It should also be noted that all power sources in this application are connected to external power supplies, which are existing technologies and will not be described in detail here.

[0027] It should also be noted that all power sources in this application are connected to external power supplies, which are existing technologies and will not be described in detail here.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended embodiments and their equivalents.

Claims

1. A casting alignment device for processing castings, comprising a base plate (1) and a protective box (2) disposed at the top of the base plate (1), characterized in that: The clamping assembly (3) is located at the top of the base plate (1). The clamping assembly (3) is used to clamp and fix the mold. The disassembly assembly (4) is located at the top of the protective box (2). The disassembly assembly (4) is used to install, disassemble and replace the hopper.

2. The casting alignment device for casting part processing according to claim 1, characterized in that: The clamping assembly (3) includes a slide groove (301), which is opened at the top of the base plate (1). A slider (302) is slidably connected to the inner wall of the slide groove (301). The slider (302) is adapted to the slide groove (301). A clamping plate (304) is provided at the top of the slider (302). A mold (305) is connected to one side of the outer wall of the clamping plate (304).

3. The casting alignment device for casting part processing according to claim 1, characterized in that: The bottom plate (1) is provided with a placement block (306) at the top, and a hydraulic press (307) is installed at the top of the placement block (306). The output end of the hydraulic press (307) is fixedly connected to the mounting block (303), and one side of the outer wall of the mounting block (303) is fixedly connected to one side of the outer wall of the clamping plate (304).

4. The casting alignment device for casting part processing according to claim 1, characterized in that: The disassembly assembly (4) includes a placement hole (401), which is located at the top of the protective box (2). A hopper is connected to the inner wall of the placement hole (401). A lead screw (403) is provided at the top of the protective box (2). A fixing plate (404) is connected to the outer wall of the lead screw (403). A fixing block (405) is connected to the top of the fixing plate (404). The fixing block (405) is rotatably connected to the lead screw (403). A spring (407) is provided on the outer wall of the lead screw (403). A limiting plate (406) is provided at the top of the lead screw (403).

5. The casting alignment device for casting part processing according to claim 1, characterized in that: The protective box (2) has a sliding groove (402) at the top. A sliding block (408) is slidably connected to the top of the sliding groove (402). The sliding block (408) is adapted to the sliding groove (402). A placement plate is provided at the top of the sliding block (408). The inner wall of the placement plate is connected to the outer wall of the hopper.

6. A casting alignment device for processing castings according to claim 5, characterized in that: An assembly block (409) is provided on one side of the outer wall of the hopper. A fixing hole is provided on one side of the outer wall of the assembly block (409). A fixing rod (411) is connected to the inner wall of the fixing hole. A fixing sleeve (410) is rotatably connected to the outer wall of the fixing rod (411). A limit block is provided at one end of the fixing rod (411). A handle (412) is provided on one side of the outer wall of the hopper.

Citation Information

Patent Citations

  • Alignment mechanism of a casting device

    CN110976827B