Clamp for mold steel product inspection
By adjusting the clamping mechanism and the precise control of the testing instruments, the problem of insufficient applicability of existing mold steel clamps has been solved, realizing flexible clamping and efficient testing of mold steel of different sizes and shapes, thereby improving production efficiency and testing accuracy.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-11
- Publication Date
- 2026-03-20
AI Technical Summary
Existing mold steel fixtures can only hold mold steel of specific sizes or shapes, which means that fixtures need to be changed when dealing with mold steel of different sizes and shapes, thus reducing the efficiency of production inspection.
The instrument employs an adjustable clamping mechanism, combining the extension and retraction adjustment of hydraulic rods and telescopic clamping blocks with gear transmission, to clamp mold steel of different sizes and shapes. Precise control via electric guide rails and pneumatic rods ensures the adaptability of the instrument's position and height. Combined with a camera and LED lights, the accuracy and efficiency of the inspection are improved.
It enables flexible clamping and all-round inspection of mold steel of different sizes and shapes, improving the versatility of the equipment and the accuracy of inspection, and increasing production efficiency.
Smart Images
Figure CN224012115U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mold steel production technology, specifically a fixture for inspecting mold steel. Background Technology
[0002] In the production and inspection of existing mold steel products, clamps are usually used to fix them. Traditional clamps can only hold mold steel of specific sizes or shapes. When dealing with mold steel of different sizes and shapes, operators need to change to specific clamps, which not only consumes labor but also reduces the efficiency of production and inspection.
[0003] Therefore, those skilled in the art have provided a fixture for inspecting mold steel to solve the problems mentioned in the background art. Utility Model Content
[0004] The purpose of this utility model is to provide a fixture for inspecting mold steel, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A fixture for inspecting mold steel includes an operating table with support bases fixedly connected to both sides. An adjustable clamping mechanism is mounted on the top of each support base. The adjustable clamping mechanism includes a drive motor mounted on the top of the support base. A rotating rod is fixedly connected to the output end of the drive motor. A first gear is sleeved on the outside of the rotating rod, and a rack is meshed with the outside of the first gear. A second gear is meshed with the other side of the rack. A rotating shaft passes through the middle of the second gear. A connecting block is fixedly connected to one side of the rotating shaft, and a hydraulic rod is fixedly connected to one side of the connecting block. A connecting chuck is fixedly connected to one end of the hydraulic rod, and a telescopic clamping block is fixedly connected to one side of the connecting chuck. By installing the adjustable clamping mechanism, mold steel of different sizes and shapes can be clamped by adjusting the extension and retraction of the hydraulic rod and the telescopic clamping block. Simultaneously, the clamped mold steel can be rotated via gear transmission, facilitating comprehensive scanning and inspection by the inspection mechanism. This improves the versatility and flexibility of the equipment in use and increases production efficiency.
[0007] As a further embodiment of this invention: a conveyor belt is provided on the top of the operating table, and mounting plates are fixedly connected to both sides of the top of the operating table. A guide groove is provided on one side of the mounting plate, and a slider is movably connected inside the guide groove. A bracket is fixedly connected to one side of the slider. Through the automated conveying of the conveyor belt and the flexible movement of the bracket, rapid and continuous inspection of the mold steel is achieved.
[0008] Furthermore, the precise guiding action of the guide groove and slider ensures that components such as the bracket can be accurately positioned above the mold steel, enabling comprehensive inspection of the mold steel and thus improving the accuracy of the inspection.
[0009] As a further improvement of this utility model: an electric guide rail is provided on one side of the bracket, a moving block is slidably connected inside the electric guide rail, a pneumatic rod is fixedly connected to the bottom of the moving block, a plug-in block is fixedly connected to the bottom of the pneumatic rod, and a detector is plugged into the bottom of the plug-in block. Through the precise control of the electric guide rail, the moving block can drive the detector to move along a predetermined trajectory, ensuring that the detector always maintains the correct position during the detection process. At the same time, the lifting function of the pneumatic rod allows the detector to be adjusted according to the detection requirements at different heights, further improving the accuracy of the detection.
[0010] As a further improvement of this utility model: a limiting block is fixedly connected to one side of the bracket, a camera is fixedly connected to one side of the limiting block, and fixing blocks are fixedly connected to both sides of the camera. A slot is provided at the bottom of the fixing block, and an LED light group is engaged inside the slot. The camera can clearly capture image information during the detection process, providing the operator with intuitive detection results. At the same time, the LED light group provides sufficient light for the detection area, further enhancing the clarity and contrast of the image, thereby improving the detection efficiency.
[0011] As a further improvement of this utility model: a control panel is fixedly connected to one side of the bracket, and an emergency button is provided on one side of the control panel. The surface of the emergency button is provided with a fluorescent layer. The control panel integrates all necessary control functions, allowing operators to complete all operations in a centralized location. At the same time, the emergency button and fluorescent layer can provide additional safety protection in emergency situations, enabling operators to respond quickly and take necessary measures to protect themselves and the equipment.
[0012] As a further improvement of this utility model: a transparent protective cover is provided on the top of the support base, and a warning sign is provided on one side of the transparent protective cover. The transparent protective cover effectively isolates the detection area from the operator and prevents injury caused by misoperation or accidental contact.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. By installing an adjustable clamping mechanism, the hydraulic rod and telescopic clamping block can be extended and retracted to clamp mold steel of different sizes and shapes. At the same time, the clamped mold steel can be rotated through gear transmission, which facilitates the inspection mechanism to perform all-round scanning and inspection, thereby improving the versatility and flexibility of the equipment in use and increasing production efficiency.
[0015] 2. Through precise control of the electric guide rail, the moving block can drive the detector to move along the predetermined trajectory, ensuring that the detector always maintains the correct position during the detection process. At the same time, the lifting function of the pneumatic rod allows the detector to be adjusted according to the detection requirements at different heights, further improving the accuracy of the detection.
[0016] 3. The camera can clearly capture image information during the detection process, providing operators with intuitive detection results. At the same time, the LED light group provides sufficient light to the detection area, further enhancing the clarity and contrast of the image, thereby improving the efficiency of the detection. Attached Figure Description
[0017] Figure 1 A three-dimensional structural diagram of a fixture for inspecting mold steel. Figure 1 .
[0018] Figure 2 A schematic diagram of a three-dimensional structure in a fixture for inspecting mold steel. Figure 2 .
[0019] Figure 3 For a type of fixture used for inspecting mold steel Figure 2 Enlarged 3D structural diagram at point A.
[0020] Figure 4 This is a partial, enlarged three-dimensional structural diagram of a fixture used for inspecting mold steel.
[0021] In the diagram: 1. Operating table; 2. Support base; 3. Adjustable clamping mechanism; 4. Conveyor belt; 5. Mounting plate; 6. Guide groove; 7. Slider; 8. Bracket; 9. Electric guide rail; 10. Moving block; 11. Pneumatic rod; 12. Insertion block; 13. Detector; 14. Limit block; 15. Camera; 16. Fixing block; 17. Slot; 18. LED light group; 19. Control panel; 20. Emergency button; 21. Fluorescent layer; 22. Transparent protective cover; 23. Warning sign; 301. Drive motor; 302. Rotating rod; 303. First gear; 304. Rack; 305. Second gear; 306. Rotating shaft; 307. Connecting block; 308. Hydraulic rod; 309. Connecting chuck; 310. Telescopic clamping block. Detailed Implementation
[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0023] Example 1
[0024] Reference Figure 1-4This embodiment provides a fixture for inspecting mold steel, including an operating table 1. Support seats 2 are fixedly connected to both sides of the operating table 1. An adjusting clamping mechanism 3 is provided on the top of the support seats 2. The adjusting clamping mechanism 3 includes a drive motor 301, which is located on the top of the support seats 2. A rotating rod 302 is fixedly connected to the output end of the drive motor 301. A first gear 303 is sleeved on the outside of the rotating rod 302. A rack 304 is meshed on the outside of the first gear 303. A second gear 305 is meshed on the other side of the rack 304. A rotating shaft 306 is passed through the middle of the second gear 305. One side of the rotating shaft 306... A connecting block 307 is fixedly connected to the side, and a hydraulic rod 308 is fixedly connected to one side of the connecting block 307. A connecting chuck 309 is fixedly connected to one end of the hydraulic rod 308, and a telescopic clamping block 310 is fixedly connected to one side of the connecting chuck 309. A conveyor belt 4 is provided on the top of the operating platform 1. Mounting plates 5 are fixedly connected to both sides of the top of the operating platform 1. A guide groove 6 is provided on one side of the mounting plate 5. A slider 7 is movably connected inside the guide groove 6. A bracket 8 is fixedly connected to one side of the slider 7. An electric guide rail 9 is provided on one side of the bracket 8. A moving block 10 is slidably connected inside the electric guide rail 9. A pneumatic rod 11 is fixedly connected to the bottom of the moving block 10. A plug-in block 12 is fixedly connected to the bottom of component 11. A detector 13 is plugged into the bottom of the plug-in block 12. The mold steel is placed on the conveyor belt 4, which transports it to the designated detection position. Then, the adjusting clamping mechanism 3 is activated. After receiving the start signal, the drive motor 301 starts working, and its output end drives the rotating rod 302 to rotate. The first gear 303 on the outside of the rotating rod 302 meshes with the rack 304, causing the rack 304 to move. The other side of the rack 304 meshes with the second gear 305. Therefore, the movement of the rack 304 will drive the second gear 305 to rotate. The rotation of the second gear 305 is transmitted to the connecting block 307 through the rotating shaft 306. The connecting block 307 rotates horizontally, causing the hydraulic rod 308 to rotate. Simultaneously, the hydraulic rod 308 and the telescopic clamping block 310 extend and retract according to the size of the steel product, clamping the mold steel. After clamping, the moving block 10 inside the electric guide rail 9 drives the pneumatic rod 11 and the plug-in block 12 to descend, so that the detector 13 contacts the mold steel to perform various tests. The test data is collected by the sensor inside the detector 13 and transmitted to the control system. After the test is completed, the pneumatic rod 11 rises, causing the detector 13 to leave the mold steel. At the same time, the clamping mechanism 3 is adjusted to release the telescopic clamping block 310, and the mold steel is sent out by the conveyor belt 4.
[0025] Example 2
[0026] Reference Figure 1-4This embodiment is based on the previous embodiment, but differs in that a limiting block 14 is fixedly connected to one side of the bracket 8, a camera 15 is fixedly connected to one side of the limiting block 14, and fixing blocks 16 are fixedly connected to both sides of the camera 15. A slot 17 is provided at the bottom of the fixing block 16, and an LED light group 18 is fitted inside the slot 17. A control panel 19 is fixedly connected to one side of the bracket 8, and an emergency button 20 is provided on one side of the control panel 19. A fluorescent layer 21 is provided on the surface of the emergency button 20. A transparent protective cover 22 is provided on the top of the support base 2, and a warning sign 23 is provided on one side of the transparent protective cover 22. The operator activates various functions of the fixture through the control panel 19, such as driving the motor 301 to drive the rotating rod 302 and the gear. The wheel drive mechanism operates, causing the telescopic clamping block 310 to move to both sides of the mold steel and clamp it. Simultaneously, the operator can adjust the brightness and color temperature of the LED light group 18 through the control panel 19 to provide suitable lighting conditions for the camera 15. The camera 15 begins to capture the inspection process of the mold steel and transmits the image data to the control system or display screen. The operator can monitor the inspection status of the mold steel by observing the image data. During the inspection process, if the operator discovers any abnormalities or needs to stop the machine urgently, they can quickly press the emergency button 20 to cut off the power to the clamp or stop its operation. The transparent protective cover 22 protects the operator and prevents accidental contact, while the warning sign 23 reminds the operator to pay attention to safety and comply with operating procedures.
[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0028] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A fixture for inspecting mold steel, comprising an operating table (1), characterized in that, The operating table (1) is fixedly connected to two support seats (2) on both sides. The top of the support seat (2) is provided with an adjusting clamping mechanism (3). The adjusting clamping mechanism (3) includes a drive motor (301). The drive motor (301) is located on the top of the support seat (2). The output end of the drive motor (301) is fixedly connected to a rotating rod (302). A first gear (303) is sleeved on the outside of the rotating rod (302). A rack is meshed on the outside of the first gear (303). 304), the other side of the rack (304) is meshed with a second gear (305), the middle of the second gear (305) is connected to a rotating shaft (306), a connecting block (307) is fixedly connected to one side of the rotating shaft (306), a hydraulic rod (308) is fixedly connected to one side of the connecting block (307), a connecting chuck (309) is fixedly connected to one end of the hydraulic rod (308), and a telescopic clamping block (310) is fixedly connected to one side of the connecting chuck (309).
2. The fixture for inspecting mold steel according to claim 1, characterized in that, The top of the operating table (1) is provided with a conveyor belt (4), and the top two sides of the operating table (1) are fixedly connected with mounting plates (5). A guide groove (6) is opened on one side of the mounting plate (5), and a slider (7) is movably connected inside the guide groove (6). A bracket (8) is fixedly connected to one side of the slider (7).
3. A fixture for inspecting mold steel according to claim 2, characterized in that, An electric guide rail (9) is provided on one side of the bracket (8). A moving block (10) is slidably connected inside the electric guide rail (9). A pneumatic rod (11) is fixedly connected to the bottom of the moving block (10). A plug-in block (12) is fixedly connected to the bottom of the pneumatic rod (11). A detector (13) is plugged into the bottom of the plug-in block (12).
4. A fixture for inspecting mold steel according to claim 2, characterized in that, A limiting block (14) is fixedly connected to one side of the bracket (8), and a camera (15) is fixedly connected to one side of the limiting block (14). Fixing blocks (16) are fixedly connected to both sides of the camera (15). A slot (17) is provided at the bottom of the fixing block (16), and an LED light group (18) is snapped into the inside of the slot (17).
5. A fixture for inspecting mold steel according to claim 2, characterized in that, A control panel (19) is fixedly connected to one side of the bracket (8), and an emergency button (20) is provided on one side of the control panel (19). A fluorescent layer (21) is provided on the surface of the emergency button (20).
6. A fixture for inspecting mold steel according to claim 1, characterized in that, The top of the support base (2) is provided with a transparent protective cover (22), and a warning sign (23) is provided on one side of the transparent protective cover (22).