Pipe clamping type proximity switch installer

Abstract

The utility model relates to a clamping pipe type proximity switch installer. Comprising a clamping switch mounting seat, a clamping ring, a locking nut and a proximity switch, the clamping switch mounting seat is of a cylindrical structure, one end of the clamping switch mounting seat is provided with a threaded hole for mounting the proximity switch, and the side wall is provided with an observation port. A pipeline notch matched with the outer diameter of a pipeline is formed in the clamp mounting seat, and the radian of the pipeline notch is adjustable so as to adapt to different pipe diameters; the clamping ring is of an elastic annular structure, is arranged on the outer side of the clamping switch installation base in a sleeving mode and is used for preventing the pipeline notch from expanding outwards and deforming in the locking process. And the locking nut is in threaded connection with the top of the clamping switch mounting seat. The problems that in an existing technical scheme, a proximity switch installation mode often faces inconvenience in installation, poor model matching and material limitation, meanwhile, a support is welded to the outer wall of a pipeline or a flange plate is installed to fix the proximity switch, the mode needs to damage the pipeline structure, stress concentration and corrosion leakage risks are likely to be caused, and the cost is low are solved. And later maintenance or position adjustment is difficult.

Description

TECHNICAL FIELD

[0001] The utility model relates to proximity switch mounting device field especially relates to a card pipe type proximity switch mounting device. BACKGROUND

[0002] In industrial production and various pipeline system applications, proximity switches are used to detect the proximity state of objects. The existing proximity switch mounting method often faces many problems, such as inconvenience in installation, poor model matching, material restrictions, etc. For some scenes that need accurate monitoring and timely grasp of the running situation, the existing technology cannot meet the demand, and most of them are fixed by welding supports or installing flanges on the outer wall of the pipeline. Such methods need to damage the pipeline structure, are easy to cause stress concentration and corrosion leakage risk (especially in high-pressure or corrosive medium scenes), and are difficult to maintain or adjust the position later. SUMMARY

[0003] The embodiments of the present application provide a card pipe type proximity switch mounting device, which solves the technical problems of the existing proximity switch mounting method, such as inconvenience in installation, poor model matching, material restrictions, etc. By welding supports or installing flanges on the outer wall of the pipeline to fix the proximity switch, such methods need to damage the pipeline structure, are easy to cause stress concentration and corrosion leakage risk, and are difficult to maintain or adjust the position later.

[0004] The technical solutions adopted by the embodiments of the present application are as follows:

[0005] A card pipe type proximity switch mounting device, comprising a card switch mounting seat, a clamping ring, a locking nut and a proximity switch; the card switch mounting seat is a cylindrical structure, one end of which is provided with a threaded hole for mounting the proximity switch, and a side wall is provided with an observation port; a pipeline notch matching the outer diameter of the pipeline is formed in the card switch mounting seat, and the curvature of the pipeline notch is adjustable to adapt to different pipe diameters; the clamping ring is an elastic annular structure, which is sleeved outside the card switch mounting seat and is used to prevent the pipeline notch from deforming outwardly during locking; the locking nut is threadedly connected with the top of the card switch mounting seat, and the clamping ring and the pipeline notch jointly clamp the pipeline through tightening operation to realize the fixation of the mounting device.

[0006] Further technical solutions are as follows: the observation port is a rectangular or circular opening, which is used to observe the triggering state of the proximity switch through a transparent pipeline.

[0007] Further technical solutions are as follows: the inner wall of the clamping ring is tightly fitted with the outer wall of the card switch mounting seat.

[0008] Further technical solutions are as follows: the inner side of the pipeline notch is provided with anti-slip lines to enhance the friction force with the pipeline.

[0009] A further technical solution is that the outer surface of the locking nut is provided with anti-slip protrusions to facilitate manual operation.

[0010] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:

[0011] 1. Due to the use of a clamping mounting base, clamping ring, locking nut, proximity switch, and pipeline, the compact design of the cylindrical clamping mounting base and locking nut is particularly suitable for narrow pipeline gaps (such as dense pipelines in chemical plants). It also requires minimal installation space, making it suitable for confined industrial environments. The clamping ring and locking nut allow for quick installation, saving significant time compared to traditional flange installations. The clamping force is evenly distributed through the clamping ring, preventing indentations on the pipeline surface. The observation port design allows maintenance personnel to directly observe the flow of the medium inside the transparent pipeline (such as detecting air bubbles in hydraulic oil), simultaneously verifying the accuracy of the proximity switch signal. This structure is easy to install, requiring no complex tools or specialized skills; the installation process is simple and quick, effectively shortening installation time and improving work efficiency. By using clamping rather than damaging the pipeline, installation ensures pipeline integrity, reduces the risk of pipeline leakage, and extends pipeline service life. Custom processing is available to meet different pipeline sizes, materials, and special operating conditions, such as changing the curvature of the clamping sleeve and the length of the clamping mounting base, to satisfy diverse installation needs. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of a tube-type proximity switch mount according to an embodiment of the present invention.

[0013] Figure 2 This is an exploded view of the overall structure of a tube-type proximity switch mounter according to an embodiment of this utility model.

[0014] In the diagram: 1. Locking bracket; 2. Snap ring; 3. Locking nut; 4. Proximity switch; 5. Pipeline. Detailed Implementation

[0015] This application provides a tube-type proximity switch installer, which solves the problems of inconvenient installation, poor model matching, and material limitations that often exist in existing proximity switch installation methods. At the same time, fixing the proximity switch by welding brackets to the outer wall of the pipe or installing flanges requires damaging the pipe structure, which can easily lead to stress concentration, corrosion and leakage risks, and makes subsequent maintenance or position adjustment difficult.

[0016] The technical solution in this application is to solve the above problems, and the overall approach is as follows:

[0017] To better understand the above technical solutions, the following will provide a detailed explanation of the technical solutions in conjunction with the accompanying drawings and specific implementation methods.

[0018] A card tube type proximity switch installer, as shown in Figure 1 and Figure 2 , comprising a card ring mounting seat 1, a card ring 2, a locking nut 3 and a proximity switch 4. The card ring mounting seat 1 is a cylindrical structure, one end of which is provided with a threaded hole for installing the proximity switch 4, and the side wall is provided with an observation port. The card ring mounting seat 1 is provided with a pipe slot matching the outer diameter of the pipe 5, and the curvature of the pipe slot can be adjusted to adapt to different pipe diameters. The card ring 2 is an elastic annular structure, which is sleeved outside the card ring mounting seat 1, and is used to prevent the pipe slot from being deformed outwardly during locking. The locking nut 3 is threadedly connected with the top of the card ring mounting seat 1, and the card ring 2 and the pipe slot are clamped together to clamp the pipe 5 by tightening operation, so as to realize the fixation of the installer.

[0019] The observation port is a rectangular or circular opening, which is used to observe the triggering state of the proximity switch 4 through the transparent pipe 5.

[0020] The inner wall of the card ring 2 closely fits the outer wall of the card ring mounting seat 1.

[0021] The inner side of the pipe slot is provided with anti-slip lines to enhance the friction with the pipe 5.

[0022] The outer surface of the locking nut 3 is provided with anti-slip protrusions to facilitate manual operation.

[0023] The card ring mounting seat 1 is a cylindrical body, one end of which is provided with a threaded hole for installing the proximity switch 4, the side wall is provided with a rectangular observation port, and the other end is provided with a pipe slot, the curvature of which is adapted to DN50 pipe;

[0024] The card ring 2 is sleeved outside the card ring mounting seat 1, and the inner diameter is slightly smaller than the outer diameter of the mounting seat, so as to ensure that radial pressure is generated during locking;

[0025] The locking nut 3 is threadedly connected with the top of the card ring mounting seat 1, and the outer surface is provided with anti-slip protrusions.

[0026] Installation steps:

[0027] The proximity switch 4 is screwed into the threaded hole and fixed; the pipe slot is aligned with the outer wall of the pipe 5, and the card ring mounting seat 1 embraces the pipe; the card ring 2 is sleeved, and the locking nut 3 is tightened until the pipe 5 is clamped; the correspondence between the proximity switch 4 and the fluid state in the pipe is confirmed through the observation port.

[0028] Due to the adoption of the clamping ring mounting seat 1, the clamping ring 2, the locking nut 3, the proximity switch 4 and the pipeline 5, the compact design of the cylindrical clamping ring mounting seat 1 and the locking nut 3 is especially suitable for narrow pipeline gaps (such as dense pipelines in chemical plants), and the required installation space is small, which is suitable for narrow industrial environments. Through the cooperation of the clamping ring 2 and the locking nut 3, the installation can be quickly completed, and a large amount of time is saved compared with the traditional flange installation. The clamping force is evenly distributed through the clamping ring 2, avoiding surface indentation of the pipeline 5. The design of the observation port allows maintenance personnel to directly observe the flow state of the transparent pipeline (such as hydraulic oil bubble detection), and simultaneously verify the accuracy of the proximity switch 4 signal. The structure is convenient to install, does not require complex tools and professional skills, and the installation process is simple and fast, which can effectively shorten the installation time and improve the work efficiency. By adopting clamping instead of damaging the pipeline, the integrity of the pipeline is ensured, the risk of pipeline leakage is reduced, and the service life of the pipeline is prolonged. Different pipeline sizes, materials and special working condition requirements can be customized and processed, such as changing the radius of the clamping sleeve and the length of the clamping ring mounting seat, to meet various installation needs.

[0029] Although the preferred embodiments of the present application have been described, those skilled in the art can make further changes and modifications to these embodiments once they know the basic inventive concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present application.

[0030] Obviously, those skilled in the art can make various modifications and variations to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application also intends to include these modifications and variations.

Claims

1. A clamp-type proximity switch mounter, characterized in that, The device includes a locking mounting base (1), a retaining ring (2), a locking nut (3), and a proximity switch (4). The locking mounting base (1) is a cylindrical structure with a threaded hole at one end for mounting the proximity switch (4) and an observation port on the side wall. The locking mounting base (1) has a pipe groove that matches the outer diameter of the pipe (5). The curvature of the pipe groove is adjustable to accommodate different pipe diameters. The retaining ring (2) is an elastic ring structure that is fitted on the outside of the locking mounting base (1) to prevent the pipe groove from deforming outward during the locking process. The locking nut (3) is threaded to the top of the locking mounting base (1). By tightening, the retaining ring (2) and the pipe groove clamp the pipe (5) together, thus fixing the device.

2. The clamp-on proximity switch mount as described in claim 1, characterized in that, The observation port is a rectangular or circular opening used to observe the triggering state of the proximity switch (4) through the transparent pipe (5).

3. The tube-type proximity switch mount as described in claim 1, characterized in that, The inner wall of the retaining ring (2) is in close contact with the outer wall of the retaining mounting base (1).

4. A tube-type proximity switch mount as described in claim 1, characterized in that, The inner side of the pipe groove is provided with anti-slip texture to enhance the friction with the pipe (5).

5. A tube-type proximity switch mounter as described in claim 1, characterized in that, The outer surface of the locking nut (3) is provided with anti-slip protrusions for easy manual operation.

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