Cutting mechanism for optical lens blank
By using three cutting blades and a lifting plate design in the optical lens blank cutting mechanism, the problem of chipping at the cutting position is solved, and the nozzle cooling and lubrication achieves an efficient and smooth cutting process.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2026-03-20
AI Technical Summary
Existing optical lens blank cutting mechanisms are prone to notches or chipping at the cutting position, and lack an effective rinsing and cooling structure during the cutting process.
It adopts a three-cutting mechanism and lifting plate design, using three cutting blades to cut different positions respectively, and setting clearance grooves and nozzles on the lifting plate for cooling and lubrication.
It reduces chipping at the cutting edge, improves cutting smoothness and efficiency, reduces wear on the cutting blade, and enhances cutting quality.
Smart Images

Figure CN224012433U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of optical lens's making, specifically a kind of cutting mechanism for optical lens blank. BACKGROUND
[0002] In prior art, in addition to using high-temperature melting and mold making in the manufacturing process of optical lens, it can also be made by blank structure, and when optical lens is made by blank, the blank of optical lens is usually set as the structure of bar blank.
[0003] For example: the technical solution disclosed in the "a blank forming device of optical part" with the authorization announcement number CN109501011B, the technical solution includes support part and turnover part;The support part is provided with the accommodating opening matched with the turnover part;One side below the turnover part is provided with fixedly connected hinge shaft;The hinge shaft is movably connected on the rack;The material turning mechanism includes gear one, gear two and motor;The gear one is fixedly arranged on the hinge shaft;The motor is fixedly arranged on the rack, and located on the side of hinge shaft;The gear two is fixedly connected on the rotating shaft of motor;The gear two is engaged with gear one;The material collecting mechanism includes material collecting seat and linear drive mechanism;The present application has the characteristics of compact structure, automatic discharge and the like.
[0004] The above technical solution can cut the bar blank, but the cutting mechanism in the above technical solution and prior art directly cuts the blank by cutting blade, and some blanks are not hard enough and have certain fragility, so if a cutting blade directly cuts from top to bottom, the cutting position may have a gap and the edge may be broken, so the blank should not be cut by a single cutting blade.
[0005] In addition, the blank needs to be washed during cutting, and the washing structure in prior art is not reasonable enough, cannot effectively wash and cool the cutting part, and the structure is not reasonable.
[0006] Therefore, in order to solve the above problems, a cutting mechanism for optical lens blank with reasonable structure and effective cutting smoothness is needed. UTILITY MODEL CONTENT
[0007] The utility model aims at the deficiency of prior art, provides a kind of cutting mechanism for optical lens blank;Its technical scheme is as follows:
[0008] A kind of cutting mechanism for optical lens blank, including first cutting mechanism, second cutting mechanism and third cutting mechanism;Three cutting mechanisms all correspond to include cutting blade and driving motor, the height of the first cutting mechanism and second cutting mechanism is set same, the cutting blade of first cutting mechanism is set same height with the cutting blade of second cutting mechanism, and is in same vertical plane, and cutting gap is left between two cutting blades;The third cutting mechanism is set below first cutting mechanism and second cutting mechanism, and the cutting blade of third cutting mechanism is set below cutting gap;
[0009] And the upper side of the cutting gap also corresponds to install lifting mechanism, lifting plate is installed on the lifting mechanism, and electric clamping jaw is installed on the two sides of the lifting plate, the rod-shaped blank of optical lens is clamped by the electric clamping jaw on the two sides, and the rod-shaped blank is moved downward under the driving of lifting mechanism, first, the two side parts of rod-shaped blank are cut by the cutting blade of first cutting mechanism and second cutting mechanism, after the rod-shaped blank continues to descend, the middle part of rod-shaped blank is cut by third cutting mechanism, and finally the rod-shaped blank is cut as a whole.
[0010] Further, the size of the cutting blade of the first cutting mechanism, the second cutting mechanism and the third cutting mechanism is consistent.
[0011] Further, the driving motor is installed on the two sides of each cutting blade of the first cutting mechanism, the second cutting mechanism and the third cutting mechanism, and the driving motors on the two sides of the cutting blade move synchronously.
[0012] Further, the lifting mechanism is provided with two left and right, and the two lifting mechanisms move synchronously, and the electric clamping jaw on the two sides of the lifting plate has the function of automatic clamping and fixing.
[0013] Further, the width of the lifting plate and the width of the cutting gap are set correspondingly, when the rod-shaped blank moves downward, the two sides of the rod-shaped blank are cut, and the cutting blade does not cut the lifting plate above the cutting blade.
[0014] Further, the lifting plate is further provided with an upwardly protruding accommodation groove, and the accommodation groove is located above the cutting gap, when the cutting blade of the third cutting mechanism cuts the rod-shaped blank, the cutting blade of the third cutting mechanism extends into the accommodation groove.
[0015] Further, the nozzle is installed in the accommodation groove, the nozzle is connected with the water pump through the water pipe, the water body is introduced into the nozzle in the accommodation groove by the water pump, and cooling is carried out during cutting.
[0016] Beneficial effects: the utility model has the following beneficial effects:
[0017] 1) The device is provided with three cutting mechanisms, that is, the whole rod-shaped blank is not cut off by a single cutting blade, but is cut off by three cutting blades cutting different positions respectively, reducing the occurrence of cutting part collapse, and the whole cutting is more smooth;
[0018] 2) The device is provided with three cutting blades, so that each cutting blade will bear smaller cutting resistance, and then the rod-shaped blank is cut as a whole by the cooperation of the three cutting blades, which can effectively reduce the wear and damage of the cutting blade, and the structure is reasonable;
[0019] 3) The width of the lifting plate and the width of the cutting gap in the device are also set, so that the rod-shaped blank will not be affected by the cutting blades on both sides when cutting downward; but when the rod-shaped blank is cut off, the cutting blade of the third cutting mechanism will correspondingly penetrate the rod-shaped blank upward, so the device also sets a yielding slot at the corresponding position of the lifting plate, so that the cutting blade of the third cutting mechanism can correspondingly extend into the yielding slot, and the structure setting is very reasonable;
[0020] 4) The device also sets a spray head at the position of the yielding slot, which can inject water for cooling and lubrication during cutting. After the spray head at this part discharges water, the water first falls to both sides, which can cool and lubricate the cutting positions of the first cutting mechanism and the second cutting mechanism, and after the cutting on both sides is completed, the cutting position of the third cutting mechanism will also be lubricated. The structure position is very ingenious and reasonable, effectively improving the cutting efficiency and quality. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is a structural diagram of the utility model;
[0022] Figure 2 is Figure 1 a side view;
[0023] Figure 3 is a moving track diagram of the rod-shaped blank in the utility model;
[0024] Among them, the first cutting mechanism 1; the second cutting mechanism 2; the third cutting mechanism 3; the cutting blade 4; the driving motor 5; the cutting gap 6; the lifting mechanism 7; the lifting plate 8; the electric clamping jaw 9; the rod-shaped blank 10; the yielding slot 11; the spray head 12; the water pump 13; the water pipe 14. DETAILED DESCRIPTION
[0025] The utility model will be further illustrated in combination with the drawings and specific embodiments, and the embodiments are implemented on the premise of the technical scheme of the utility model, and it should be understood that these embodiments are only used to illustrate the utility model and not used to limit the scope of the utility model.
[0026] As Figure 1 , Figure 2 and Figure 3 shown, a cutting mechanism for optical lens blanks, comprising a first cutting mechanism 1, a second cutting mechanism 2 and a third cutting mechanism 3; three cutting mechanisms correspondingly include cutting blades 4 and driving motors 5, the height of the first cutting mechanism 1 and the second cutting mechanism 2 is set to be the same, the cutting blade 4 of the first cutting mechanism 1 and the cutting blade 4 of the second cutting mechanism 2 are set to be the same height and are in the same vertical plane, and a cutting gap 6 is left between the two cutting blades 4; the third cutting mechanism 3 is arranged directly below the first cutting mechanism 1 and the second cutting mechanism 2, and the cutting blade 4 of the third cutting mechanism 3 is arranged directly below the cutting gap 6;
[0027] And the upper side of the cutting gap 6 is also correspondingly provided with a lifting mechanism 7, the lifting plate 8 is correspondingly arranged on the lifting mechanism 7, and the electric clamping jaws 9 are correspondingly arranged on both sides of the lifting plate 8. The rod-shaped blank 10 of the optical lens is clamped by the electric clamping jaws 9 on both sides, and the rod-shaped blank 10 is moved downward under the driving of the lifting mechanism 7. First, the two side parts of the rod-shaped blank 10 are cut by the cutting blades 4 of the first cutting mechanism 1 and the second cutting mechanism 2. After the rod-shaped blank 10 continues to descend, the middle part of the rod-shaped blank 10 is cut by the third cutting mechanism 3, and finally the rod-shaped blank 10 is cut as a whole.
[0028] The size of the cutting blade 4 of the first cutting mechanism 1, the second cutting mechanism 2 and the third cutting mechanism 3 is consistent.
[0029] The driving motor 5 is correspondingly arranged on both sides of each cutting blade 4 of the first cutting mechanism 1, the second cutting mechanism 2 and the third cutting mechanism 3, and the driving motors 5 on both sides of the cutting blade 4 move synchronously.
[0030] The lifting mechanism 7 is arranged on the left and right sides, and the two lifting mechanisms 7 move synchronously. The electric clamping jaws 9 on both sides of the lifting plate 8 have the functions of automatic clamping and fixing, and the rod-shaped blank 10 is clamped from both sides.
[0031] The width of the lifting plate 8 and the width of the cutting gap 6 are correspondingly set. When the rod-shaped blank 10 moves downward and the two sides of the rod-shaped blank 10 are cut, the cutting blade 4 will not cut the lifting plate 8 above the cutting blade.
[0032] The upwardly protruding accommodation groove 11 is further arranged on the lifting plate 8, and the accommodation groove 11 is located directly above the cutting gap 6. When the cutting blade 4 of the third cutting mechanism 3 cuts the rod-shaped blank 10, the cutting blade 4 of the third cutting mechanism 3 correspondingly extends into the accommodation groove 11.
[0033] The nozzle 12 is also installed in the accommodation slot 11, and the nozzle 12 is connected with the water pump 13 through the water pipe 14, water is introduced into the nozzle 12 in the accommodation slot 11 through the water pump 13, and cooling is performed during cutting.
[0034] In the technical scheme of the device, three cutting mechanisms are arranged, and the specific working process is as follows: under the action of the electric clamping jaw, the blank is fixed as a whole, then under the action of the lifting mechanism, the lifting plate and the electric clamping jaw are driven to move downward, and the rod-shaped blank is also driven to move downward.
[0035] Firstly, the rod-shaped blank moves downward into the cutting gap, the cutting blades of the first cutting mechanism and the second cutting mechanism cut the left and right sides of the rod-shaped blank, but the rod-shaped blank is not cut as a whole, so the cutting gap is arranged in the middle, and the rod-shaped blank cannot be cut as a whole.
[0036] When the rod-shaped blank continues to move downward, the rod-shaped blank moves to the third cutting mechanism below, the cutting blade of the third cutting mechanism is located directly below the cutting gap, and when the rod-shaped blank continues to move downward, it is gradually cut by the cutting mechanism directly below, and then the rod-shaped blank is cut as a whole, and the cutting of the rod-shaped blank is realized.
[0037] The device is provided with three cutting mechanisms, which can cut the rod-shaped blank as a whole by three cutting blades respectively, so that the cutting of the rod-shaped blank is more smooth, and the situation that the cutting part is broken can be reduced.
[0038] The three cutting blades can effectively reduce the wear and damage of the cutting blades, and the structure is reasonable.
[0039] In addition, the width of the lifting plate and the width of the cutting gap are arranged in the device, so that the rod-shaped blank is not affected by the cutting blades on both sides when moving downward for cutting; but when the rod-shaped blank is cut, the cutting blade of the third cutting mechanism penetrates the rod-shaped blank upward, so the device is also provided with an accommodation slot at the corresponding position of the lifting plate, so that the cutting blade of the third cutting mechanism can correspondingly extend into the accommodation slot, and the structure is very reasonable.
[0040] In addition, the device is provided with a spray head at the position of the giving way slot, water can be injected to cool and lubricate during cutting, after the water of the spray head at this position is sprayed out, the water body first falls to both sides, which can cool and lubricate the cutting positions of the first cutting mechanism and the second cutting mechanism, and after the cutting of both sides is completed, the cutting position of the third cutting mechanism is also lubricated, the structure position is very ingenious and reasonable, and the cutting efficiency and quality are effectively improved.
[0041] The above specific embodiment is only a preferred embodiment of the utility model, and is not used to limit the implementation and the scope of claims of the utility model, and equivalent changes and modifications made according to the patent protection scope content of the utility model should be included in the patent application scope of the utility model.
Claims
1. A cutting mechanism for optical lens blanks, characterized in that: It includes a first cutting mechanism (1), a second cutting mechanism (2), and a third cutting mechanism (3); each of the three cutting mechanisms includes a cutting blade (4) and a drive motor (5). The first cutting mechanism (1) and the second cutting mechanism (2) are set at the same height. The cutting blade (4) of the first cutting mechanism (1) and the cutting blade (4) of the second cutting mechanism (2) are set at the same height and are on the same vertical plane. A cutting gap (6) is left between the two cutting blades (4). The third cutting mechanism (3) is set directly below the first cutting mechanism (1) and the second cutting mechanism (2). The cutting blade (4) of the third cutting mechanism (3) is set directly below the cutting gap (6). Furthermore, a lifting mechanism (7) is installed directly above the cutting gap (6), and a lifting plate (8) is installed on the lifting mechanism (7). Electric grippers (9) are installed on both sides of the lifting plate (8). The electric grippers (9) on both sides clamp the rod-shaped blank (10) of the optical lens. Under the drive of the lifting mechanism (7), the rod-shaped blank (10) moves downward. First, the cutting blades (4) of the first cutting mechanism (1) and the second cutting mechanism (2) cut the two sides of the rod-shaped blank (10). After the rod-shaped blank (10) continues to descend, the third cutting mechanism (3) cuts the middle part of the rod-shaped blank (10), and finally the rod-shaped blank (10) is cut as a whole.
2. The cutting mechanism for optical lens blanks according to claim 1, characterized in that: The cutting blades (4) of the first cutting mechanism (1), the second cutting mechanism (2) and the third cutting mechanism (3) are of the same size.
3. A cutting mechanism for optical lens blanks according to claim 2, characterized in that: Each cutting blade (4) of the first cutting mechanism (1), the second cutting mechanism (2) and the third cutting mechanism (3) is equipped with a drive motor (5) on both sides, and the drive motors (5) on both sides of the same cutting blade (4) move synchronously.
4. A cutting mechanism for optical lens blanks according to claim 1, characterized in that: The lifting mechanism (7) is arranged in two positions, one on the left and one on the right. The two lifting mechanisms (7) move synchronously. The electric grippers (9) on both sides of the lifting plate (8) have the function of automatic clamping and fixing, clamping the rod-shaped blank (10) from both sides.
5. A cutting mechanism for optical lens blanks according to claim 4, characterized in that: The width of the lifting plate (8) and the width of the cutting gap (6) are set accordingly. When the rod-shaped blank (10) moves downward, the two sides of the rod-shaped blank (10) are cut accordingly, and the cutting blade (4) will not cut the lifting plate (8) above the blade.
6. A cutting mechanism for optical lens blanks according to claim 5, characterized in that: The lifting plate (8) is also provided with an upwardly protruding relief groove (11), which is located directly above the cutting gap (6). When the cutting blade (4) of the third cutting mechanism (3) cuts the rod-shaped blank (10), the cutting blade (4) of the third cutting mechanism (3) extends into the relief groove (11).
7. A cutting mechanism for optical lens blanks according to claim 6, characterized in that: The relief groove (11) is also equipped with a nozzle (12), which is connected to a water pump (13) via a water pipe (14). The water pump (13) introduces water into the relief groove (11) and sprays it out to cool it down during cutting.
Citation Information
Patent Citations
A blank forming device for optical parts
CN109501011B