Device for automatically loading and packaging artificial diamond

By designing an automated filling and packaging device, a motor-driven cleaning brush is used to separate and collect graphite powder, solving the problem of low efficiency in manual separation and achieving efficient and safe improvement in diamond purity and cost reduction.

CN224014069UActive Publication Date: 2026-03-20HENAN WEIDA NEW MATERIAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

In existing technologies, the separation of synthetic diamonds and graphite powder relies on manual operation, which is inefficient and poses a threat to health and the environment due to flying graphite powder, while also increasing production costs.

Method used

Design an automated filling and packaging device for synthetic diamonds. The device uses a motor to drive a rotating cleaning brush on a shaft to separate graphite powder, and collects the graphite powder through a dust collection system. An integrated intelligent controller and weighing sensor ensure the accuracy and safety of the filling process.

Benefits of technology

It improves the purity of synthetic diamonds, protects the health of operators, reduces environmental pollution and raw material waste, and lowers production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a device for automatically loading and packaging artificial diamonds, and belongs to the technical field of loading and packaging. A dust suction box, a motor frame and a feeding pipe are arranged in a top box body of the device, and a cleaning barrel is fixedly mounted on the lower surface of the bottom of the top box body; a motor is fixedly installed in the motor frame, the output end of the motor is fixedly connected with a rotating shaft, and cleaning brushes are longitudinally installed on the rotating shaft at equal intervals. A fan is arranged in the dust suction box, one end of the fan is connected with a dust suction pipe, and the other end of the fan communicates with the collecting tank through a dust collecting pipe. A control panel is fixedly installed on the upper portion of the outer side face of the rack, an intelligent controller is fixedly installed in the bottom box body, and the control panel is connected with the intelligent controller through an electric wire. And the intelligent controller is respectively connected with the fan and the motor through electric leads. Through the combination of mechanical cleaning and a dust collection system, graphite powder and diamond are separated, the graphite powder is effectively prevented from flying, the working environment is protected, raw material waste is reduced, and the production cost is reduced.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of loading packaging technology, specifically relates to a kind of automatic loading packaging device for synthetic diamond. BACKGROUND

[0002] Since the first synthetic diamond was successfully developed in 1963, the Chinese synthetic diamond industry has undergone a process from nothing to something and from weak to strong, and has gradually developed into a national industry leading the world. Due to its high hardness, excellent wear resistance, good light transmission and corrosion resistance, synthetic diamond has been widely used in industrial manufacturing, precision machining, electronic devices and jewelry. The synthesis of synthetic diamond mainly relies on two basic technologies: one is instantaneous static ultra-high pressure and high temperature technology (HPHT), and the other is dynamic ultra-high pressure and high temperature technology. Sometimes, the characteristics of both are combined to realize the direct transformation of carbonaceous raw materials (such as graphite) from solid or molten state to diamond crystal. The synthetic diamond obtained by these methods is usually micron-level powder, and the newly formed synthetic diamond needs to be separated from the unconverted graphite powder before loading and packaging. Currently, this separation process mostly relies on manual operation, which not only has low efficiency, but also has unsatisfactory results. In addition, graphite powder is easily scattered into the air during manual separation, which poses a potential threat to the health of operators, and the scattering of graphite powder also causes waste of raw materials and increases production costs.

[0003] Therefore, it is particularly important to develop a loading and packaging device that can separate synthetic diamond from graphite powder during the loading and packaging process of synthetic diamond. SUMMARY

[0004] In view of the deficiencies of the prior art, the utility model provides an automatic loading and packaging device for synthetic diamond. The device can efficiently separate newly synthesized diamond from unconverted graphite powder before loading and packaging of newly formed synthetic diamond, and can collect unconverted graphite powder. This process not only avoids the scattering of graphite powder into the air during separation, but also reduces environmental pollution and potential threat to the health of operators, while preventing waste of raw materials and reducing production costs.

[0005] The technical scheme provided by the utility model is as follows:

[0006] The utility model provides an automatic loading and packing device for synthetic diamond, including bottom box and top box, the bottom box with top box between fixed mounting has the frame, be provided with dust absorption box, motor frame and feed pipe in the top box, dust absorption box and feed pipe are located motor frame both sides respectively, the bottom surface fixed mounting of top box bottom is provided with cleaning cylinder, fixed mounting has the motor in the motor frame, the motor is located cleaning cylinder top face central place, the output fixed connection of motor has the pivot, the pivot penetrates cleaning cylinder top and extends to the inside of cleaning cylinder near the bottom, the vertical equidistance of pivot is installed with cleaning brush, be equipped with fan in the dust absorption box, one end of fan is connected with dust absorption pipe, dust absorption pipe penetrates dust absorption box and is communicated with cleaning cylinder, the other end of fan is communicated with the collecting jar through dust collection pipe, the upper portion fixed mounting of frame outside is provided with control panel, the bottom fixed mounting of bottom box is provided with intelligent controller, control panel is connected with intelligent controller through electric wire, intelligent controller is connected with fan and motor through electric wire respectively.

[0007] Further, the feed pipe penetrates the top box and is communicated with the cleaning cylinder.

[0008] Further, the feed pipe is provided with a sealing cover at the opening outside the top box.

[0009] Further, the cleaning cylinder and the frame are fixedly installed with a support rod.

[0010] Further, the bottom of the cleaning cylinder is provided as an inverted cone structure, and the bottom of the cleaning cylinder is fixedly connected with a discharge pipe.

[0011] Further, the discharge pipe is installed with a switch valve, the bottom of the discharge pipe is fixedly connected with a protective cover, and the switch valve is connected with the intelligent controller through an electric wire.

[0012] Further, the bottom box is fixedly installed with a pneumatic cylinder, one end of the pneumatic cylinder is connected with a piston rod, the top of the piston rod is fixedly installed with a loading table, the loading table is installed with a weighing sensor, and the pneumatic cylinder and the weighing sensor are connected with the intelligent controller through electric wires.

[0013] Further, the loading table is located directly below the discharge pipe.

[0014] Further, the bottom of the bottom box is provided with universal wheels.

[0015] Further, the dust absorption pipe is provided with a filter screen at the communication position with the cleaning cylinder.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] The utility model discloses a motor drive rotating shaft rotates, and then drive the cleaning brush of installation on the rotating shaft rotates to the synthetic diamond in the cleaning cylinder is stirred and cleaned, effectively the graphite powder attached to the surface of synthetic diamond is separated, and the purity of synthetic diamond is improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 It is the overall appearance schematic diagram of the device for the automatic loading and packaging of synthetic diamond of the utility model;

[0019] Figure 2 It is the overall structure schematic diagram of the device for the automatic loading and packaging of synthetic diamond of the utility model.

[0020] In the drawing: 1 bottom box, 11 intelligent controller, 12 cylinder, 13 piston rod, 14 loading platform, 15 weighing sensor, 2 top box, 21 dust collection box, 211 dust collection pipe, 212 fan, 213 dust collection pipe, 214 collection tank, 215 filter screen, 22 motor frame, 221 motor, 23 feeding pipe, 24 sealing cover, 3 rack, 4 cleaning barrel, 41 rotating shaft, 42 cleaning brush, 43 discharge pipe, 44 on-off valve, 45 protective cover, 5 control panel, 6 support rod, 7 universal wheel. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] In the description of the utility model, it is necessary to explain that the orientation or position relation indicated by the terms "up", "down", "left", "right", "inner", "outer" and the like is the orientation or position relation based on the orientation or position relation shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model; in addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0023] In the description of the utility model, it is explained that, unless otherwise specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, can also be detachable connection, or integrally connected, can be mechanical connection, can also be electrical connection, can be directly connected, can also be indirectly connected through the intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances. The utility model relates to circuit and electronic components and modules are prior art, and those skilled in the art can realize it.

[0024] The utility model provides a kind of artificial diamond automatic loading packaging device, the technical scheme of the utility model is further explained as follows in conjunction with the drawings:

[0025] Refer to Figure 1 And Figure 2 It can be known that the utility model provides artificial diamond automatic loading packaging device, including bottom box 1 and top box 2, bottom box 1 and top box 2 between fixed mounting have rack 3;Top box 2 is provided with dust absorption box 21, motor frame 22 and feed pipe 23, dust absorption box 21 and feed pipe 23 are located motor frame 22 two sides respectively, and top box 2 bottom lower surface is fixedly installed with cleaning cylinder 4;Motor frame 22 is fixedly installed with motor 221, and motor 221 is located cleaning cylinder 4 top face central place;Motor 221 output end is fixedly connected with rotating shaft 41, and rotating shaft 41 penetrates cleaning cylinder 4 top and extends to cleaning cylinder 4 inside near bottom place, and rotating shaft 41 is installed with cleaning brush 42 on longitudinal equidistance;Dust absorption box 21 is equipped with fan 212, and one end of fan 212 is connected with dust absorption pipe 211, and dust absorption pipe 211 penetrates dust absorption box 21 and is communicated with cleaning cylinder 4;Fan 212 other end is communicated with collection tank 214 by dust collection pipe 213;Rack 3 outer side upper portion is fixedly installed with control panel 5, and bottom box 1 is fixedly installed with intelligent controller 11, and control panel 5 is connected with intelligent controller 11 by electric lead;Intelligent controller 11 is connected with fan 212 and motor 221 by electric lead respectively.

[0026] It is worth mentioning that in the above embodiment: the rotating shaft 41 driven by the motor 221 penetrates through the top of the cleaning cylinder 4 and extends to the inside of the cleaning cylinder 4 near the bottom, and the cleaning brushes 42 are longitudinally and equidistantly installed thereon, which can effectively separate the graphite powder attached to the surface of the synthetic diamond during rotation, thereby improving the purity of the synthetic diamond; the dust suction box 21 is provided with a fan 212, which is communicated with the cleaning cylinder 4 through the dust suction pipe 211, and when the fan 212 is started, it can suck the graphite powder generated in the cleaning cylinder 4 during the cleaning process, and at the same time, the fan 212 can transport the sucked graphite powder to the collection tank 214 through the dust collection pipe 213 for storage, thereby avoiding the flying of the dust into the air and protecting the environment and the health of the operators.

[0027] In the above embodiment, the feeding pipe 23 penetrates through the top of the box 2 and is communicated with the cleaning cylinder 4, which is used to send the newly synthesized synthetic diamond and unconverted graphite powder into the cleaning cylinder 4; the opening of the feeding pipe 23 located outside the top box 2 is provided with a sealing cover 24, which ensures the sealing of the material during the cleaning process in the cleaning cylinder 4, prevents the graphite powder from flying into the external air, and prevents external pollution.

[0028] In the above embodiment, the bottom of the cleaning cylinder 4 is provided with an inverted cone structure, which facilitates the concentration and smooth discharge of the material; the bottom of the cleaning cylinder 4 is fixedly connected with a discharge pipe 43, the discharge pipe 43 is provided with an on-off valve 44, the on-off valve 44 is connected with the intelligent controller 11 through an electric lead wire; the bottom of the discharge pipe 43 is fixedly connected with a protective cover 45 to prevent the synthetic diamond from spilling out of the loading bag during discharge.

[0029] In the above embodiment, the bottom box 1 is fixedly installed with a gas cylinder 12, one end of the gas cylinder 12 is connected with a piston rod 13, the top of the piston rod 13 is fixedly installed with a loading table 14, the loading table 14 is installed with a weighing sensor 15, and the gas cylinder 12 and the weighing sensor 15 are connected with the intelligent controller 11 through electric lead wires, and the loading table 14 is located directly below the discharge pipe 43. It is worth mentioning that: the gas cylinder 12 is installed in the bottom box 1, which can drive the loading table 14 to move up and down according to the height of the loading bag, thereby ensuring the accuracy and stability of the loading process, and the weighing sensor 15 can monitor the loading weight in real time, thereby ensuring the accuracy of each loading.

[0030] In the above embodiment, the cleaning cylinder 4 and the rack 3 are fixedly installed with a support rod 6, and the bottom of the bottom box 1 is provided with a universal wheel 7; the dust suction pipe 211 is provided with a filter screen 215 at the communication position with the cleaning cylinder 4, which can effectively prevent the synthetic diamond particles in the cleaning cylinder from entering the fan 212 through the dust suction pipe, thereby protecting the fan 212 from damage and prolonging the service life of the equipment.

[0031] The utility model discloses a working principle: when using, the external power supply is connected, and the sealing cover 24 is opened, and the new synthetic synthetic diamond and the unconverted graphite powder mixture material are sent into the cleaning cylinder 4 through the feed pipe 23, and the motor 221 and the fan 212 work through the intelligent controller 11 start; The motor 221 drives the rotation of the rotating shaft 41, and then drives the cleaning brush 42 that is installed on the rotating shaft 41 to rotate, thereby the synthetic diamond in the cleaning cylinder 4 is stirred and cleaned, and the graphite powder attached to the surface of the synthetic diamond is separated effectively; simultaneously, under the action of the fan 212, the graphite powder separated in the cleaning cylinder 4 is filtered through the filter screen 215, is extracted into the fan 212 through the dust extraction pipe 211, and is transported to the collecting tank 214 in the dust collection pipe 213 and is stored. After cleaning, the loading bag is placed on the loading table 14, the intelligent controller 11 is started to work through the pneumatic cylinder 12, the pneumatic cylinder 12 drives the piston rod 13 to go up, and the loading table 14 is lifted to the appropriate position, so that the protective cover 45 can be deeply into the loading bag opening, prevents material overflow in the discharging process, and ensures the safety and accuracy of operation; the weighing sensor 15 monitors the loading weight in real time, and the data is fed back to the intelligent controller 11, and when reaching the preset weight, the intelligent controller 11 will automatically close the on-off valve 44, and stop discharging, and the intelligent controller 11 can automatically control the opening of the on-off valve 44 according to the loading weight, and ensure the accuracy and consistency of each loading.

[0032] The utility model discloses a working principle: when using, the external power supply is connected, and the sealing cover 24 is opened, and the new synthetic synthetic diamond and the unconverted graphite powder mixture material are sent into the cleaning cylinder 4 through the feed pipe 23, and the motor 221 and the fan 212 work through the intelligent controller 11 start; The motor 221 drives the rotation of the rotating shaft 41, and then drives the cleaning brush 42 that is installed on the rotating shaft 41 to rotate, thereby the synthetic diamond in the cleaning cylinder 4 is stirred and cleaned, and the graphite powder attached to the surface of the synthetic diamond is separated effectively; simultaneously, under the action of the fan 212, the graphite powder separated in the cleaning cylinder 4 is filtered through the filter screen 215, is extracted into the fan 212 through the dust extraction pipe 211, and is transported to the collecting tank 214 in the dust collection pipe 213 and is stored. After cleaning, the loading bag is placed on the loading table 14, the intelligent controller 11 is started to work through the pneumatic cylinder 12, the pneumatic cylinder 12 drives the piston rod 13 to go up, and the loading table 14 is lifted to the appropriate position, so that the protective cover 45 can be deeply into the loading bag opening, prevents material overflow in the discharging process, and ensures the safety and accuracy of operation; the weighing sensor 15 monitors the loading weight in real time, and the data is fed back to the intelligent controller 11, and when reaching the preset weight, the intelligent controller 11 will automatically close the on-off valve 44, and stop discharging, and the intelligent controller 11 can automatically control the opening of the on-off valve 44 according to the loading weight, and ensure the accuracy and consistency of each loading.

Claims

1. An automatic feeding and packaging device for synthetic diamonds, characterized in that, It includes a bottom box (1) and a top box (2), with a frame (3) fixedly installed between the bottom box (1) and the top box (2); the top box (2) is equipped with a dust collection box (21), a motor frame (22) and a feed pipe (23), with the dust collection box (21) and the feed pipe (23) located on both sides of the motor frame (22), and a cleaning cylinder (4) fixedly installed on the bottom lower surface of the top box (2); A motor (221) is fixedly installed inside the motor frame (22), and the motor (221) is located at the center of the top surface of the cleaning cylinder (4). A rotating shaft (41) is fixedly connected to the output end of the motor (221). The rotating shaft (41) passes through the top of the cleaning cylinder (4) and extends to the inside of the cleaning cylinder (4) near the bottom. Cleaning brushes (42) are installed longitudinally at equal intervals on the rotating shaft (41). The dust collection box (21) is equipped with a fan (212), one end of which is connected to a dust collection pipe (211). The dust collection pipe (211) passes through the dust collection box (21) and communicates with the cleaning cylinder (4), and a filter screen (215) is provided at the communication point. The other end of the fan (212) is connected to the collection tank (214) through a dust collection pipe (213). The bottom of the cleaning cylinder (4) is set as an inverted cone structure. A discharge pipe (43) is fixedly connected to the bottom of the cleaning cylinder (4). A switch valve (44) is installed on the discharge pipe (43). A protective cover (45) is fixedly connected to the bottom of the discharge pipe (43). A cylinder (12) is fixedly installed inside the bottom box (1). One end of the cylinder (12) is connected to a piston rod (13). A loading platform (14) is fixedly installed on the top of the piston rod (13). The loading platform (14) is located directly below the discharge pipe (43), and a weighing sensor (15) is installed inside the loading platform (14). A control panel (5) is fixedly installed on the upper part of the frame (3), and an intelligent controller (11) is fixedly installed inside the bottom box (1). The control panel (5) is connected to the intelligent controller (11) through electrical wires. The intelligent controller (11) is connected to the fan (212), motor (221), switch valve (44), cylinder (12) and weighing sensor (15) respectively via electrical wires.

2. The automatic feeding and packaging device for synthetic diamonds according to claim 1, characterized in that, The feed pipe (23) passes through the top box (2) and is connected to the cleaning cylinder (4).

3. The automatic feeding and packaging device for synthetic diamonds according to claim 2, characterized in that, The feed pipe (23) is provided with a sealing cap (24) at the opening outside the top box (2).

4. The automatic loading and packaging device for synthetic diamonds according to claim 1, characterized in that, A support rod (6) is fixedly installed between the cleaning cylinder (4) and the frame (3).

5. The automatic feeding and packaging device for synthetic diamonds according to claim 1, characterized in that, The bottom box (1) is equipped with casters (7) at the bottom.