Automatic stack arranging machine for mycelium stimulation and stack arranging
By designing the pushing mechanism and stacking blocks of the automatic stacking machine, the problem of misalignment of multi-layer storage baskets in the pallet during transportation was solved, achieving efficient and stable automatic stacking effect and improving the automation and safety of edible fungi production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2026-02-02
- Publication Date
- 2026-03-20
AI Technical Summary
In the industrialized bottle cultivation of edible fungi, the multiple layers of stacked storage baskets in the tray are prone to misalignment during transportation. Existing technologies rely on manual stacking, which is inefficient and unstable, making it difficult to meet the requirements of high efficiency and low reliance on manual labor.
Design an automatic stacking machine that includes a telescopic frame, a pushing mechanism, and a stacking mechanism. Through the coordination of push rod alignment and stacking blocks, it can achieve automatic alignment and stable locking of multi-layer storage baskets.
It achieves automatic alignment and stable positioning of baskets placed in pallets, reduces manual labor intensity, improves stacking efficiency and unloading stability, and meets the automation and continuous production needs of edible fungi.
Smart Images
Figure CN224014741U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to edible mushroom production machinery technical field especially relates to a kind of automatic stacker of scratch fungus. BACKGROUND
[0002] In the process of factory bottle cultivation production of edible fungi, culture bottle is usually placed in groups in storage basket, and then multiple storage baskets are stacked on a tray, and the processes of conveying, sterilization and turnover are completed uniformly. This operation mode can effectively improve the utilization rate of unit space, and is the logistics mode commonly used in current bottle cultivation production line of edible fungi. However, in the actual production process, due to the frequent start and stop of the conveying line, vibration during conveying and uneven stress on the tray, the multiple layers of storage baskets stacked in the tray are prone to relative misalignment or position deviation, which makes it difficult to keep the storage baskets in each layer in alignment.
[0003] In the prior art, to avoid safety hazards such as stack falling and stack scattering during unstacking or transfer, the storage baskets in the tray need to be arranged and aligned layer by layer by manual operation before unstacking. This method not only has high labor intensity and low operation efficiency, but also cannot meet the requirements of high efficiency and low labor dependence in the factory production of edible fungi under the conditions of continuous and large-scale production. At the same time, the quality of manual stack arrangement is unstable and prone to misalignment or deviation, which further increases the risk of subsequent unstacking operation.
[0004] In addition, the existing part of the stack arrangement or limiting device is mainly used for position constraint of single layer or partial storage basket, and lacks the ability of overall synchronous correction and unified adjustment of multiple layers of stacked storage baskets, so it is difficult to realize fast stack arrangement and stable locking of the whole stack of storage baskets in the conveying state. SUMMARY
[0005] Therefore, the utility model embodiment provides an automatic stacker for scratch fungus, to solve the technical problems of misalignment of multiple layers of stacked storage baskets in the tray during conveying, manual stack arrangement and poor unstacking stability in the factory bottle cultivation production of edible fungi.
[0006] The utility model embodiment provides an automatic stacker for scratch fungus, comprising:
[0007] A first rack and a second rack arranged in the first rack;
[0008] A pushing mechanism is arranged on the first rack to drive the second rack to move in and out based on the first rack; and a plurality of push rods are arranged on the second rack at intervals;
[0009] The bottom of the second rack is provided with a piling mechanism, and a driving mechanism for driving the piling mechanism to automatically perform the piling operation is arranged on the second rack.
[0010] The piling mechanism comprises a piling shaft arranged on the second rack through a pair of bearing seats, and a plurality of piling blocks arranged on the piling shaft in a spaced manner.
[0011] The driving mechanism is in transmission connection with the piling shaft, and drives the piling blocks to perform the piling operation on the storage basket by driving the piling shaft.
[0012] Preferably, the first rack comprises a main frame and first and second extension frames arranged at both ends of the main frame.
[0013] The first and second extension frames are each provided with a guide cylinder, and the second rack is connected with the guide cylinders through guide rods and can be telescopically moved based on the first rack.
[0014] Preferably, the pushing mechanism comprises a pair of rotating seats arranged on the first and second extension frames, and a rotating shaft arranged through the pair of rotating seats.
[0015] The rotating shaft is provided with a driving block.
[0016] The pushing mechanism further comprises a pushing cylinder, the piston rod of the pushing cylinder is hinged to the driving block, and the driving block is driven to drive the rotating shaft to rotate when the pushing cylinder works.
[0017] Preferably, the rotating shaft is connected with the second rack through a pair of hinging mechanisms, and the pair of hinging mechanisms are arranged at both ends of the second rack and the rotating shaft.
[0018] The hinging mechanism comprises a hinging seat arranged on the second rack and a hinging block fixedly arranged on the rotating shaft, and the hinging seat and the hinging block are connected through a hinging shaft.
[0019] The hinging block is provided with a hinging ball, and the hinging shaft is sleeved on the hinging ball.
[0020] Preferably, when the rotating shaft rotates, the hinging block is driven, and the hinging shaft is driven through the hinging block to drive the second rack to telescopically move following the rotation of the rotating shaft.
[0021] Preferably, the driving mechanism comprises a piling cylinder, and the piling shaft is fixedly provided with a connecting block hinged to the piston rod of the piling cylinder.
[0022] When the stacking cylinder is working, the stacking cylinder is driven to rotate the connecting block and the stacking shaft.
[0023] Preferably, the stacking block includes a connecting barrel connected with the stacking shaft, and a clamping block integrally arranged with the connecting barrel.
[0024] Preferably, the clamping block includes a first clamping block and a second clamping block arranged at an acute angle.
[0025] The automatic stacking machine for stacking and stacking provided by the present application has the following beneficial effects:
[0026] The present application sets up telescopic rack structure, pushing mechanism and stacking mechanism, realizes automatic pushing alignment and overall stacking of multi-layer overlapping storage baskets during tray conveying process, compared with the existing manual arrangement mode, effectively eliminates the misalignment problem of storage baskets during conveying process, significantly reduces manual labor intensity and improves stacking efficiency. At the same time, the reliable clamping and synchronous pulling of the bottom storage basket by the stacking block makes the multi-layer storage basket form a stable overall structure, improves the stability and safety during unstacking process, reduces the risk of unstacking and unstacking, and better meets the application requirements of automation, continuity and stability of edible fungus factory bottle cultivation production. BRIEF DESCRIPTION OF DRAWINGS
[0027] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments of the present application. For those skilled in the art, other drawings can also be obtained without creative labor on the premise that these drawings are within the protection scope of the present application.
[0028] Fig. 1 It is a structure schematic diagram of an automatic stacking machine for stacking and stacking;
[0029] Fig. 2 It is a structure schematic diagram of an automatic stacking machine for stacking and stacking from another angle;
[0030] Fig. 3 It is a structure schematic diagram of an automatic stacking machine for stacking and stacking from another angle;
[0031] Parts and numbers in the figure:
[0032] 100-first rack, 110-main frame, 120-first extension frame, 130-second extension frame, 141-guide barrel, 142-guide rod, 150-second rack, 151-pushing rod
[0033] 200 - pushing mechanism, 211 - rotating seat, 212 - rotating shaft, 213 - pushing cylinder, 214 - driving block, 215 - hinged seat, 216 - hinged block, 217 - hinged shaft, 218 - hinged ball;
[0034] 310 - stacking card block, 311 - connecting barrel, 312 - clamping block, 313 - first clamping block, 314 - second clamping block
[0035] 410 - bearing seat, 411 - stacking shaft, 420 - stacking cylinder, 421 - connecting block. DETAILED DESCRIPTION
[0036] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments of the utility model will be clearly and completely described below in combination with the drawings in the embodiments of the utility model. It should be noted that, in this article, relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. In the description of the utility model, it should be understood that the orientation or position relationship indicated by terms such as 'center', 'upper', 'lower', 'front','rear', 'left', 'right','vertical', 'horizontal', 'top', 'bottom', 'inner', 'outer' and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the utility model. Moreover, the terms 'include', 'contain' or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or device. Without more limitations, the elements defined by the statement 'include' do not exclude the presence of other identical elements in the process, method, article or device including the elements. If there is no conflict, the embodiments of the utility model and various features in the embodiments can be combined with each other, and are all within the protection scope of the utility model.
[0037] Embodiment 1
[0038] Please see Figs. 1-3 The embodiments of the utility model provide an automatic stacking machine for stacking and stacking edible fungi, in the edible fungi factory bottle planting production process, the culture bottle jar is usually loaded in the storage basket, and is placed on the tray in a multi-layer overlapping manner for conveying and turnover.
[0039] Affected by factors such as conveying line vibration, start-stop impact, and uneven force on the tray, the multiple layers of storage baskets in the tray are prone to position deviation during the conveying process, resulting in misalignment of the upper and lower layers of storage baskets. To ensure the safety of subsequent unstacking operations, manual layering and alignment of the storage baskets are often relied on in existing production, which not only has high labor intensity and low operation efficiency, but also cannot meet the needs of continuous and automated operation in industrial production of edible fungi. At the same time, the consistency and stability of manual layering are poor, and there is still a risk of unstacking and scattering during unstacking, affecting production safety and operation efficiency.
[0040] In the present embodiment, an automatic unstacking machine for unstacking and layering is provided, comprising a first rack 100 and a second rack 150 arranged in the first rack 100;
[0041] A pushing mechanism 200 is arranged on the first rack 100 to drive the second rack 150 to move in and out based on the first rack 100; a plurality of push rods 151 are arranged at intervals on the second rack 150;
[0042] A layering mechanism is arranged at the bottom of the second rack 150, and a driving mechanism is arranged on the second rack 150 to drive the layering mechanism to perform automatic layering operations;
[0043] The layering mechanism comprises a layering shaft 411 arranged on the second rack 150 through a pair of bearing seats 410, and a plurality of layering blocks 310 arranged at intervals on the layering shaft 411;
[0044] The driving mechanism is in transmission connection with the layering shaft 411, and drives the layering blocks 310 to perform layering operations on the storage baskets by driving the layering shaft 411.
[0045] In use, first, the tray carrying the stacked storage baskets is conveyed to the working area of the automatic layering machine, located below the second rack 150. Then, the pushing mechanism 200 on the first rack 100 is started to drive the second rack 150 to extend along the first rack 100 towards the tray. As the second rack 150 extends, the plurality of interval push rods 151 arranged at the front end of the second rack 150 will come into contact with the outermost or designated side of the storage baskets in the tray and continuously apply a pushing force to push the entire stack of storage baskets in the predetermined alignment reference direction, until all the storage baskets are aligned in the tray in the direction, preliminarily achieving position correction.
[0046] After the storage baskets are pushed in line by the push rod 151, the pushing mechanism 200 stops working, and at this time, the second rack 150 is in the extended state. Subsequently, the driving mechanism on the second rack 150 starts to work, driving the sorting shaft 411 connected in transmission to rotate under the support of the bearing seat 410. The sorting blocks 310 arranged at intervals on the sorting shaft 411 rotate from the initial non-clamping position to the position capable of clamping the bottom edge of the bottommost storage basket or a specific clamping structure, thereby "grabbing" the whole stack of storage baskets through the bottommost basket body.
[0047] Then, the pushing mechanism 200 drives the second rack 150 to start shrinking. Due to the clamping of the sorting blocks 310 on the bottommost storage basket, under the pulling force of the shrinking of the second rack 150, the whole stack of storage baskets will be pulled back in the direction of the shrinking of the second rack 150. This process can further adjust the position of the storage baskets in the tray, ensuring that they are not only aligned in the direction of being pushed, but also accurately aligned in the direction of being pulled back, achieving a more comprehensive sorting effect and completely solving the problem of possible deviation in the conveying process.
[0048] When the storage baskets are pulled back and completely aligned, the driving mechanism drives the sorting shaft 411 to rotate in the reverse direction, so that the sorting blocks 310 rotate from the clamping position back to the initial non-clamping position, thereby losing clamping with the storage baskets. At this time, the second rack 150 continues to shrink under the action of the pushing mechanism 200 and returns to the initial position, ready for the next sorting operation. After such a series of automatic sorting actions, the storage baskets in the tray are arranged neatly and stably in position, avoiding the risk of pile-up in the subsequent unstacking process due to positional deviation, ensuring the smoothness and safety of the conveying and unstacking links after the sterilization of the mushroom cultivation bottles, and improving the automation level and production efficiency of the industrial bottle cultivation business.
[0049] In this embodiment, the automatic sorting process completely replaces the traditional manual sorting method, and the work that originally required manual alignment layer by layer and consumed a lot of physical strength and time is transformed into a standardized operation completed by the equipment in a fully automatic and efficient manner. This not only greatly reduces the labor intensity of workers and reduces the uncertainty of manual operation, but also significantly improves the efficiency of the sorting operation. It effectively meets the needs of high-tact, continuous operation in the industrial production of edible fungi, and provides strong technical support for intelligent production.
[0050] Further, the first rack 100 includes a main rack 110 and first and second extension racks 120 and 130 arranged at both ends of the main rack 110; the first and second extension racks 120 and 130 are each provided with a guide cylinder 141, and the second rack 150 is connected to the guide cylinder 141 through a guide rod 142 and can move in and out based on the first rack 100.
[0051] The pushing mechanism 200 comprises a pair of rotating seats 211 arranged on the first extension frame 120 and the second extension frame 130, and a rotating shaft 212 arranged through the pair of rotating seats 211; the rotating shaft 212 is provided with a driving block 214; the pushing mechanism 200 further comprises a pushing cylinder 213, a piston rod of the pushing cylinder 213 is hinged to the driving block 214, and the driving block 214 is driven to rotate the rotating shaft 212 when the pushing cylinder 213 works.
[0052] When it is needed to drive the second rack 150 to move in extension and retraction relative to the first rack 100, the pushing cylinder 213 is started, and the piston rod thereof is extended or retracted, thereby driving the driving block 214 hinged thereto to rotate around the axis of the rotating shaft 212. Since the rotating shaft 212 is installed on the first extension frame 120 and the second extension frame 130 through the rotating seats 211, the rotation of the driving block 214 directly drives the rotating shaft 212 to rotate synchronously in the rotating seat 211. In the rotating process, the rotating shaft 212 drives the second rack 150 to stably slide in extension and retraction in the guide cylinder 141 along the guide rod 142 through the transmission connection between the rotating shaft 212 and the second rack 150 (rotary motion of the rotating shaft 212 is converted into linear motion of the second rack 150).
[0053] The cooperation of the guide cylinder 141 and the guide rod 142 plays a key role in guiding and supporting, ensures that the second rack 150 does not deviate or shake during movement, and guarantees that the execution components such as the stacking shaft 411 and the stacking clamping block 310 can accurately reach the specified position for clamping and stacking operation. The function of this part of structure is to provide stable and reliable power and accurate guidance for the extension and retraction movement of the second rack 150, which is the core driving and guiding component for realizing the automatic extension and retraction of the whole stacking device, and ensures that the second rack 150 can accurately and efficiently complete a series of actions such as clamping, pushing and aligning and releasing of the storage basket during stacking, thereby providing solid structure and power guarantee for the smooth progress of subsequent stacking operation.
[0054] Further, the rotating shaft 212 is connected with the second rack 150 through a pair of hinged mechanisms, and the pair of hinged mechanisms are arranged at two ends of the second rack 150 and the rotating shaft 212; the hinged mechanism comprises a hinged seat 215 arranged on the second rack 150 and a hinged block 216 fixedly arranged on the rotating shaft 212, and the hinged seat 215 and the hinged block 216 are connected through a hinged shaft 217; the hinged block 216 is provided with a hinged ball 218, and the hinged shaft 217 is sleeved on the hinged ball 218.
[0055] When the rotating shaft 212 rotates, the hinged block 216 is driven to drive the hinged shaft 217 to drive the second rack 150 to follow the rotation of the rotating shaft 212 to perform the telescopic action.
[0056] Specifically, a pair of hinged mechanisms are arranged at both ends of the rotating shaft 212 and the second rack 150 respectively to form a symmetrical transmission connection structure, so that the second rack 150 can keep balance when subjected to force and avoid tilting or jamming due to uneven force on one side. The hinged seat 215 is fixed to the second rack 150 to provide a stable installation basis for the entire hinged mechanism; the hinged block 216 is hinged with the rotating shaft 212 and can directly transmit the rotating torque of the rotating shaft 212 to the hinged shaft 217.
[0057] When the rotating shaft 212 rotates clockwise or counterclockwise, the hinged block 216 rotates synchronously, which converts the circular motion of the hinged block 216 into the push-pull action of the hinged shaft 217 through cooperation with the hinged shaft 217, thereby driving the second rack 150 to make linear reciprocating motion in the guide cylinder 141 along the guide rod 142.
[0058] In particular, the hinged ball 218 structure arranged on the hinged block 216 enables the hinged block 216 and the hinged shaft 217 to rotate flexibly at multiple angles, effectively buffers the radial deviation and angle error that may occur during the movement of the rotating shaft 212 and the second rack 150, avoids wear or damage caused by rigid collision between components, and significantly improves the stability of transmission and the service life of the mechanism. This transmission mode of hinging at both ends not only ensures the efficiency and accuracy of power transmission, but also enhances the fault tolerance of the mechanism through the self-adaptive adjustment function of the hinged ball 218, so that the second rack 150 can always maintain a stable telescopic trajectory under the drive of the rotating shaft 212, thereby driving the stacking clamp block 310 to accurately complete the clamping, alignment and release of the storage basket and other stacking actions, further optimizing the overall working performance of the stacking device.
[0059] Further, the driving mechanism comprises a stacking cylinder 420, and the stacking shaft 411 is fixedly provided with a connecting block 421 hinged with a piston rod of the stacking cylinder 420; when the stacking cylinder 420 operates, the stacking cylinder 420 is driven to drive the connecting block 421 to drive the stacking shaft 411 to rotate.
[0060] Specifically, when the piston rod of the stacking cylinder 420 is driven to perform extension and retraction movement under the action of air pressure, the piston rod converts the linear motion into the rotational motion of the connecting block 421 around the axis of the stacking shaft 411 through the hinge point between the end of the piston rod and the connecting block 421. Since the connecting block 421 is fixedly connected with the stacking shaft 411, the rotational motion is directly transmitted to the stacking shaft 411, so that the stacking shaft 411 rotates clockwise or counterclockwise. The driving mode functions to provide a stable and controllable power source for the rotation of the stacking shaft 411. The stacking cylinder 420 is a mature pneumatic actuator, and the output force and movement speed thereof can be accurately controlled by adjusting the air pressure and flow, so as to ensure that the rotation angle, speed and start-stop timing of the stacking shaft 411 can be accurately adjusted according to the actual stacking requirements. The driving mode taking the stacking cylinder 420 as the core is compact in structure and rapid in response, and can effectively drive the subsequent stacking clamping block 310 and other components connected with the stacking shaft 411 to complete a series of stacking actions such as clamping, aligning and releasing the storage basket, which is the key to the automatic operation of the entire stacking device.
[0061] Further, the stacking clamping block 310 comprises a connecting cylinder 311 connected with the stacking shaft 411, and a clamping block 312 integrally arranged with the connecting cylinder 311. The clamping block 312 comprises a first clamping block 313 and a second clamping block 314 arranged at an acute angle.
[0062] Specifically, when the stacking shaft 411 is driven to rotate by the stacking cylinder 420, the connecting cylinder 311 fixedly connected with the stacking shaft 411 will synchronously rotate, thereby driving the clamping block 312 integrally arranged therewith to rotate by a corresponding angle. The first clamping block 313 and the second clamping block 314 of the clamping block 312 are arranged at an acute angle, and this special structural design enables the first clamping block 313 and the second clamping block 314 to form a clamping space with a guiding and limiting effect of a "V" shape or similar jaw when the clamping block 312 is rotated to the working position by the stacking shaft 411 during the stacking process.
[0063] When the storage basket is transported to the stacking station, the rotating clamping block 312 can accurately clamp the edge or the preset clamping part of the storage basket through the cooperation of the first clamping block 313 and the second clamping block 314, and quickly align the storage basket to the set stacking reference position by using the lateral extrusion force and limiting effect generated by the acute angle, thereby preventing the storage basket from deviating or toppling during the subsequent stacking process. When the stacking is completed or the storage basket needs to be released, the stacking shaft 411 is reversely rotated to drive the clamping block 312 to rotate and reset, and the first clamping block 313 and the second clamping block 314 are separated from the contact with the storage basket, thereby releasing the clamping, so that the storage basket can smoothly enter the next process or be stacked. This clamping and releasing mode driven by the rotation of the stacking shaft 411 and the clamping block 312 is simple and reliable, stable in clamping and high in alignment accuracy, is a direct execution component for realizing accurate positioning and orderly stacking of the storage basket, and ensures the efficiency and accuracy of the entire stacking process.
[0064] Overall, when in use, the tray carrying the overlapped storage baskets containing mushroom culture bottles is accurately transported to the designated working area of the mushroom stacking automatic stacking machine under the action of the conveying system, and is stably parked directly below the second rack 150, waiting for the start of the stacking operation.
[0065] At this time, the push cylinder 213 on the first rack 100 starts as the core power source of the pushing mechanism 200, and its piston rod extends outward to drive the driving block 214 connected thereto to rotate around the axis of the rotating shaft 212. Since the rotating shaft 212 is installed on the first extension frame 120 and the second extension frame 130 through the rotating seat 211, the rotation of the driving block 214 directly drives the synchronous rotation of the rotating shaft 212 in the rotating seat 211. The rotation of the rotating shaft 212 is transmitted to the second rack 150 through the hinged mechanism at both ends, specifically, the rotating shaft 212 drives the hinged block 216 fixed thereon to rotate, the hinged block 216 is connected to the hinged seat 215 on the second rack 150 through the hinged shaft 217, and the hinged ball 218 on the hinged block 216 ensures flexible rotation and buffering during transmission, and smoothly converts the rotary motion of the rotating shaft 212 into the linear extension motion of the second rack 150 along the guide rod 142 in the guide cylinder 141.
[0066] As the second rack 150 extends towards the tray, the several push rods 151 arranged at intervals at the front end of the second rack 151 first contact the storage baskets at the outermost or preset reference side in the tray. The push rods 151 continuously apply uniform pushing force to push the entire stack of storage baskets to the set alignment reference direction. In this process, all the storage baskets gradually converge and align in this direction under the action of the pushing force, completing the preliminary position correction and ensuring the alignment of the storage baskets in this direction.
[0067] After the push rod 151 aligns the storage baskets, the push cylinder 213 stops working, and the second rack 150 remains in the extended state. Then, the stacker cylinder 420 on the second rack 150 starts working as the driving mechanism. Its piston rod extends or retracts, drives the stacker shaft 411 to rotate under the support of the bearing seat 410 through the hinge with the fixed connection block 421 on the stacker shaft 411. The stacker blocks 310 arranged at intervals on the stacker shaft 411 rotate accordingly. The connecting barrel 311 of the stacker block 310 drives the integrated clamping block 312 to rotate, so that the first clamping block 313 and the second clamping block 314 arranged at an acute angle on the clamping block 312 rotate from the initial non-working position to the working position, accurately forming a "V" shaped clamping space from the bottom edge of the storage basket or the two sides of the preset clamping structure, and firmly clamping the bottommost storage basket.
[0068] Subsequently, the piston rod of the push cylinder 213 starts to retract, drives the second rack 150 to start shrinking through the transmission of the driving block 214, the rotating shaft 212, and the hinge mechanism. Since the stacker block 310 is clamped on the bottommost storage basket, the shrinking force of the second rack 150 is transmitted to the entire stack of storage baskets through the stacker block 310, pulling them back in the direction of the second rack 150 shrinking. This pulling action further adjusts the position of the storage baskets in the tray, ensuring that they are not only aligned in the direction of being pushed, but also accurately aligned in the direction of being pulled back, thereby achieving a comprehensive and accurate stacking effect and completely eliminating the positional deviation that may occur during transportation.
[0069] When the storage baskets are pulled back and completely aligned, the stacker cylinder 420 drives the stacker shaft 411 to rotate in the opposite direction, bringing the stacker block 310 from the clamping position back to the initial non-clamping position, and the first clamping block 313 and the second clamping block 314 are out of contact with the storage baskets, releasing the clamping.
[0070] At this time, the second rack 150 continues to shrink under the continuous driving of the push cylinder 213, slides back to the initial position along the guide rod 142, and is ready for the next tray stacking operation. After a series of consecutive automatic stacking actions, the storage baskets in the tray are neatly arranged and stably positioned, effectively avoiding the risk of pile collapse and scattering in the subsequent unstacking process due to positional deviation, ensuring the smoothness and safety of the mushroom cultivation bottle from sterilization to subsequent transportation and unstacking, significantly improving the automation level, production efficiency, and operation safety of the edible fungus factory bottle cultivation business, while greatly reducing the labor intensity and the uncertainty of manual operation.
[0071] Specifically, in the present embodiment, by replacing the traditional manual stacking method, the repetitive labor originally relying on manual layer-by-layer alignment and consuming a lot of physical strength and time is changed into a fully automatic and standardized high-efficiency operation process of the equipment, which greatly reduces the labor intensity of workers and reduces the uncertainty factors such as unstable stacking quality caused by manual operation differences.
[0072] More importantly, by means of the bidirectional precise alignment mechanism of pushing and pulling, combined with the stable clamping and releasing of the stacking clamping block 310, the alignment and position stability of the storage baskets in the tray are ensured, the offset problem that may occur in the conveying process is fundamentally solved, the risk of dumping and scattering caused by the inaccurate position of the storage basket during subsequent unstacking is effectively avoided, and the safety and integrity of the mushroom culture bottle during the whole circulation link are ensured. This not only meets the high-beat and high-efficiency production requirements of edible fungus factory production, but also provides solid technical support for the intelligent and continuous operation of the whole production line, and finally helps to improve the overall production efficiency and market competitiveness of enterprises.
[0073] Finally, it should be pointed out that: the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. An automatic stacking machine for scratching bacteria and stacking, characterized in that, include: A first rack (100), and a second rack (150) disposed within the first rack (100); The first frame (100) is provided with a pushing mechanism (200) to drive the second frame (150) to telescopically move based on the first frame (100); the second frame (150) is provided with a plurality of push rods (151) at intervals. The bottom of the second frame (150) is provided with a stacking mechanism, and the second frame (150) is provided with a drive mechanism for driving the stacking mechanism to perform automatic stacking operations; The stacking mechanism includes a stacking shaft (411) mounted on the second frame (150) via a pair of bearing seats (410), and a plurality of stacking blocks (310) spaced apart on the stacking shaft (411). The drive mechanism is connected to the stacking shaft (411) and drives the stacking block (310) to perform stacking operations on the storage basket by driving the stacking shaft (411).
2. The automatic stacking machine for scratching and stacking according to claim 1, characterized in that, The first frame (100) includes a main frame (110) and a first extension frame (120) and a second extension frame (130) disposed at both ends of the main frame (110). The first extension frame (120) and the second extension frame (130) are provided with guide cylinders (141) on both sides. The second frame (150) can be telescopically moved based on the first frame (100) through the connection between the guide rod (142) and the guide cylinder (141).
3. The automatic stacking machine for scratching and stacking according to claim 2, characterized in that, The pushing mechanism (200) includes a pair of rotating seats (211) disposed on the first extension frame (120) and the second extension frame (130), and a rotating shaft (212) disposed on the pair of rotating seats (211). A drive block (214) is provided on the rotating shaft (212). The pushing mechanism (200) further includes a pushing cylinder (213), the piston rod of which is hinged to the driving block (214) and drives the driving block (214) to rotate the rotating shaft (212) when the pushing cylinder (213) is working.
4. The automatic stacking machine for scratching and stacking according to claim 3, characterized in that, The rotating shaft (212) is connected to the second frame (150) by a pair of hinge mechanisms, and the pair of hinge mechanisms are disposed at both ends of the second frame (150) and the rotating shaft (212); The hinge mechanism includes a hinge seat (215) disposed on the second frame (150) and a hinge block (216) fixedly disposed on the rotating shaft (212). The hinge seat (215) and the hinge block (216) are connected by a hinge shaft (217). The hinge block (216) is provided with a hinge ball (218), and the hinge shaft (217) is sleeved on the hinge ball (218).
5. The automatic stacking machine for scratching and stacking according to claim 4, characterized in that, When the rotating shaft (212) rotates, it drives the hinge block (216), and through the hinge block (216) drives the hinge shaft (217) to drive the second frame (150) to follow the rotation of the rotating shaft (212) to perform telescopic movements.
6. The automatic stacking machine for scratching and stacking according to claim 1, characterized in that, The driving mechanism includes a stacking cylinder (420), and a connecting block (421) is fixedly provided on the stacking shaft (411) to be hinged to the piston rod of the stacking cylinder (420). When the stacking cylinder (420) is in operation, the stacking cylinder (420) is driven and the connecting block (421) drives the stacking shaft (411) to rotate.
7. The automatic stacking machine for scratching and stacking according to claim 1, characterized in that, The stacking block (310) includes a connecting cylinder (311) connected to the stacking shaft (411) and a snap-fit block (312) integrally formed with the connecting cylinder (311).
8. The automatic stacking machine for scratching and stacking according to claim 7, characterized in that, The latching block (312) includes a first latching block (313) and a second latching block (314) set at an acute angle.