Anti-adhesion polyester yarn ball separating mechanism
The polyester yarn ball separation mechanism, which prevents sticking, utilizes components such as threaded rods and spools, along with an electric push rod controller, to achieve automated separation and tension control. This solves the problems of low separation efficiency and sticking of polyester yarn balls, thereby improving yarn separation efficiency and conveying effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2026-03-20
AI Technical Summary
Existing methods for separating polyester yarn bundles are inefficient and cannot effectively control tension, resulting in high manual labor intensity, high costs, and a tendency for the yarn to stick together.
The polyester yarn spool separation mechanism employs anti-adhesion components, including threaded rods, spools, upper and lower V-grooves, thread-blocking rods, smoothing wheels, and transmission discs. Combined with electric push rods and a PLC controller, it achieves automated separation and tension control.
It improves the separation efficiency and conveying effect of polyester yarn spools, reduces manual labor intensity, prevents yarn sticking, and enhances the practicality of the device.
Smart Images

Figure CN224015079U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polyester yarn ball separation technology, and in particular to a polyester yarn ball separation mechanism that prevents sticking. Background Technology
[0002] An anti-adhesion polyester yarn spool separation mechanism is used in the textile industry to separate polyester yarn from yarn spools and prevent the yarns from sticking together. Generally, the polyester yarn is extracted from the yarn spool, so that the yarn is separated from the yarn queue. Then, the yarn is separated from the plane where the yarn taking mechanism is located and the yarn queue is located, and the yarn is sent to the next process. At the same time, the upper and lower guide rods can separate the tangled yarns to prevent them from sticking together.
[0003] In the existing technology, the separation of yarn coils and yarn mold tooling is mostly done manually, which results in high labor intensity, requires a fast pace, and wastes a lot of human resources. Therefore, there is an urgent need to improve this situation.
[0004] Existing patent (publication number: CN204549644U) discloses a wire demolding device, comprising a spool of wire, a wire mold fixture, a material rack, a conveyor belt, a separation component, a first material frame, and a second material frame. The conveyor belt is located on one side of the material rack, and the separation component is located on the other side of the material rack. The conveyor belt and the separation component are perpendicular to each other in the same plane. The separation component includes a housing, a first cylinder, and a second cylinder. The housing has an inlet at the contact position with the conveyor belt. The housing of the first cylinder is located near one end of the conveyor belt, and the other end of the housing is an outlet. The second cylinder is located in the middle of the top wall of the housing. Separators are respectively located below the second cylinder on the inner side walls of the housing. An opening is located below the separator on the bottom wall of the housing. The wire mold fixture has a base and a mold sleeve fixedly mounted on the base. The vertical distance between the separator and the bottom wall of the housing is greater than the thickness of the base and less than the thickness of the spool of wire. The horizontal distance between the two separators is less than the diameter of the base and the diameter of the opening is greater than the diameter of the base. The first material frame and the second material frame are respectively located below the opening and below the outlet.
[0005] To address the aforementioned issues, existing patents have provided solutions. However, current methods for separating polyester yarn spools involve using a polystyrene separator to separate the spools into two groups, followed by manual separation of the polyester yarn spools. While this method can separate the polyester yarn spools, it is inefficient and cannot control the tension during separation, making it impractical.
[0006] To address this, a polyester yarn ball separation mechanism that prevents sticking is proposed. Utility Model Content
[0007] The purpose of this invention is to provide an anti-adhesion polyester yarn ball separation mechanism, which can solve the problems of existing polyester yarn ball separation methods, which all use a sand-separating machine to separate the yarn balls into two groups, and then manually separate the polyester yarn balls. Although this method can separate the polyester yarn balls, it is inefficient and cannot control the tension of the polyester yarn ball separation, resulting in insufficient practicality.
[0008] To achieve the above objectives, this utility model provides the following technical solution: a polyester yarn ball separation mechanism for preventing sticking, comprising a mounting frame: a separation device is fixedly connected to the front side of the mounting frame, and a limiting mechanism is fixedly connected to the inner side of the mounting frame;
[0009] The separation device includes a threaded rod, a wire reel, a spiral disc, an upper V-groove, an upper wire-blocking rod, a lower wire-blocking rod, a lower V-groove, a smoothing wheel, and a guide disc. The threaded rod is fixedly connected to the front side of the mounting frame, the wire reel is fixedly connected to the surface of the threaded rod, the spiral disc is threadedly connected to the surface of the threaded rod, the upper V-groove is fixedly connected to the front side of the mounting frame, the upper wire-blocking rod is fixedly connected to the front side of the mounting frame, the lower wire-blocking rod is fixedly connected to the front side of the mounting frame, the lower V-groove is fixedly connected to the front side of the mounting frame, the smoothing wheel is fixedly connected to the front side of the mounting frame, and the guide disc is rotatably connected to the inner wall of the mounting frame.
[0010] Preferably, the limiting mechanism includes a fixed frame, an electric push rod, a limiting component, a limiting groove, and a limiting rod. The fixed frame is fixedly connected to the inner side of the mounting frame, the electric push rod is fixedly connected to the left side of the fixed frame, the limiting component is fixedly connected to the telescopic end of the electric push rod, the limiting groove is formed on the inner wall of the limiting component, and the limiting rod is fixedly connected to the inner wall of the limiting groove.
[0011] Preferably, a guide rod is fixedly connected to the front side of the mounting bracket, and the guide rod is installed between the threaded rod and the upper V-groove.
[0012] Preferably, the limiting groove is semi-circular in shape, and a PLC controller is fixedly connected to the front side of the mounting bracket.
[0013] Preferably, a limiting frame is fixedly connected to the front side of the mounting bracket, and the electric push rod is fixedly connected to the inner wall of the limiting frame.
[0014] Preferably, a motor is fixedly connected to the rear side of the mounting bracket, and a fixed shaft is fixedly connected to the output end of the motor.
[0015] Preferably, the fixed shaft passes through the inner wall of the mounting bracket, and the rear end of the transmission disk is fixedly connected to the front end of the fixed shaft.
[0016] Preferably, a support frame is fixedly connected to the rear side of the mounting bracket, and a limit handle is rotatably connected to the surface of the conduction disk.
[0017] Compared with the prior art, the beneficial effects of this utility model are:
[0018] 1. The separation device of this application can prevent polyester yarn balls from sticking together, reduce the labor intensity of users, improve the separation effect and efficiency of polyester yarn balls, and can effectively convey and wind polyester yarn balls in a variety of ways.
[0019] 2. The limiting mechanism of this application can control the tension of the polyester yarn ball, which can improve the conveying effect of the polyester yarn ball, allowing the polyester yarn ball to move better on the running path, thus improving the practicality of the device. Attached Figure Description
[0020] Figure 1 This is an overall structural diagram of the polyester yarn ball separation mechanism of this utility model;
[0021] Figure 2 This is a schematic diagram of the overall structure of the separation device of this utility model;
[0022] Figure 3 This is a partial structural diagram of the mounting bracket surface of this utility model;
[0023] Figure 4 This utility model Figure 3 A magnified view of a section at point A in the middle;
[0024] Figure 5 This is a schematic diagram of the rear structure of the mounting bracket of this utility model.
[0025] In the diagram, 1. Separation device; 11. Threaded rod; 12. Wire reel; 13. Threaded reel; 14. Upper V-groove; 15. Upper wire stop rod; 16. Lower wire stop rod; 17. Lower V-groove; 18. Smoothing wheel; 19. Conductor plate; 2. Limiting mechanism; 21. Fixing frame; 22. Electric push rod; 23. Limiting component; 24. Limiting groove; 25. Limiting rod; 3. Mounting frame; 4. PLC controller; 5. Wire rod; 6. Motor; 7. Fixed shaft; 8. Support frame. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only partial embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.
[0027] Please see Figure 1-5 The present invention provides the following technical solution:
[0028] A polyester yarn ball separation mechanism for preventing sticking includes a mounting frame 3: a separation device 1 is fixedly connected to the front side of the mounting frame 3, and a limiting mechanism 2 is fixedly connected to the inner side of the mounting frame 3.
[0029] The separation device 1 includes a threaded rod 11, a wire reel 12, a screw reel 13, an upper V-groove 14, an upper wire-blocking rod 15, a lower wire-blocking rod 16, a lower V-groove 17, a smoothing wheel 18, and a transmission disc 19. The threaded rod 11 is fixedly connected to the front side of the mounting frame 3, the wire reel 12 is fixedly connected to the surface of the threaded rod 11, the screw reel 13 is threadedly connected to the surface of the threaded rod 11, the upper V-groove 14 is fixedly connected to the front side of the mounting frame 3, the upper wire-blocking rod 15 is fixedly connected to the front side of the mounting frame 3, the lower wire-blocking rod 16 is fixedly connected to the front side of the mounting frame 3, the lower V-groove 17 is fixedly connected to the front side of the mounting frame 3, the smoothing wheel 18 is fixedly connected to the front side of the mounting frame 3, and the transmission disc 19 is rotatably connected to the inner wall of the mounting frame 3. This scheme includes a sand-aggregating machine, which is not shown in the figure.
[0030] The spool 12 can separate and convey polyester yarn balls. The screw spool 13 can separate and limit the polyester yarn balls after they are placed. The upper V-groove 14 can position the top polyester yarn balls. The upper and lower guide rods 15 and 16, each with a guide rod on one side, can separate tangled yarns and prevent them from sticking together. The groove 17 can position the bottom polyester yarn ball, and the smoothing wheel 18 can smooth the polyester yarn ball, which is convenient for subsequent processing of the polyester yarn ball. By setting the transmission plate 19, and the winding plate on the transmission plate 19 is detachable, two sets of effects can be achieved. When it is necessary to directly wind it up, it can be directly wound up and used by the user after winding. When it is necessary to let the polyester yarn ball enter the next process, the motor 6 can be turned off, which can achieve the effect of conveying.
[0031] Specifically, such as Figure 3 , Figure 4 As shown, the limiting mechanism 2 includes a fixed frame 21, an electric push rod 22, a limiting member 23, a limiting groove 24, and a limiting rod 25. The fixed frame 21 is fixedly connected to the inner side of the mounting frame 3, the electric push rod 22 is fixedly connected to the left side of the fixed frame 21, the limiting member 23 is fixedly connected to the telescopic end of the electric push rod 22, the limiting groove 24 is opened on the inner wall of the limiting member 23, and the limiting rod 25 is fixedly connected to the inner wall of the limiting groove 24.
[0032] Specifically, such as Figure 3 As shown, a guide rod 5 is fixedly connected to the front side of the mounting bracket 3. The guide rod 5 is installed between the threaded rod 11 and the upper V groove 14.
[0033] Specifically, such as Figure 3 , Figure 4 As shown, the limiting groove 24 is semi-circular in shape, and the PLC controller 4 is fixedly connected to the front side of the mounting bracket 3.
[0034] In this embodiment: the electric push rod 22 can be installed by setting the fixing frame 21, the limiting member 23 can be moved by setting the electric push rod 22, the tension of the polyester yarn ball can be controlled by setting the limiting groove 24, the polyester yarn ball can be limited and conveyed by setting the limiting rod 25, and the transmission can be achieved by setting the guide rod 5. By setting the shape of the limiting groove 24 as semi-circular, the polyester yarn ball can be prevented from being stuck. The electric push rod 22 and the motor 6 can be controlled by setting the PLC controller 4.
[0035] Specifically, such as Figure 1 , Figure 3 As shown, a limit frame is fixedly connected to the front side of the mounting bracket 3, and an electric push rod 22 is fixedly connected to the inner wall of the limit frame.
[0036] Specifically, such as Figure 5 As shown, a motor 6 is fixedly connected to the rear side of the mounting bracket 3, and a fixed shaft 7 is fixedly connected to the output end of the motor 6.
[0037] In this embodiment: the stability of the electric push rod 22 can be improved by setting a limit frame, the fixed shaft 7 can be driven to rotate by setting a motor 6, and the transmission disk 19 can be driven to rotate by setting a fixed shaft 7.
[0038] Specifically, such as Figure 2 , Figure 5 As shown, the fixed shaft 7 passes through the inner wall of the mounting bracket 3, and the rear end of the transmission disk 19 is fixedly connected to the front end of the fixed shaft 7.
[0039] Specifically, such as Figure 2 , Figure 5 As shown, a support frame 8 is fixedly connected to the rear side of the mounting bracket 3, and a limit handle is rotatably connected to the surface of the transmission disk 19.
[0040] In this embodiment: by setting a limit handle, the polyester yarn ball can be limited according to the usage situation, and by setting a support frame 8, the stability of the device can be improved.
[0041] Working Principle: First, the polyester yarn spool is extracted from the spool by a yarn take-up machine driven by a yarn take-up power device, causing the yarn to separate from the yarn queue. After this, the two sets of polyester yarn spools can be separated by the yarn reel 12. After separation, one set of polyester yarn can sequentially pass through the guide rod 5, upper V-groove 14, upper yarn stop rod 15, limiting member 23, smoothing wheel 18, and conveyor plate 19, while the other set of polyester yarn can sequentially pass through the guide rod 5, lower V-groove 17, lower yarn stop rod 16, limiting member 23, smoothing wheel 18, and conveyor plate 19. The guide rod 5 enables the two sets of polyester yarn to be transported separately, and the upper V-groove 14 and lower V-groove 17 can... Two sets of polyester yarns are positioned separately. The upper guide rod 5 and the lower guide rod 16 prevent the polyester yarns from sticking together, and the smoothing wheel 18 prevents the polyester yarns from dispersing, thereby improving the conveying or winding efficiency of the polyester yarns. When the user needs to wind up the two sets of polyester yarns, the motor 6 can be powered on and started to drive the transmission disk 19 to rotate. The transmission disk 19 can then wind up the polyester yarns. During winding, the above structure can effectively prevent the polyester yarns from sticking together. When the user needs to increase the tension of the two sets of polyester yarns, the user can power on and start the electric push rod 22 to drive the limiting member 23 to retract. During retraction, the two sets of polyester yarns can be pulled in a small range.
[0042] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A polyester yarn ball separation mechanism for preventing sticking, comprising a mounting frame (3), characterized in that: A separation device (1) is fixedly connected to the front side of the mounting bracket (3), and a limiting mechanism (2) is fixedly connected to the inner side of the mounting bracket (3); The separation device (1) includes a threaded rod (11), a wire reel (12), a screw disc (13), an upper V-groove (14), an upper wire-blocking rod (15), a lower wire-blocking rod (16), a lower V-groove (17), a smoothing wheel (18), and a transmission disc (19). The threaded rod (11) is fixedly connected to the front side of the mounting frame (3). The wire reel (12) is fixedly connected to the surface of the threaded rod (11). The screw disc (13) is threadedly connected to the surface of the threaded rod (11). The upper V-groove (14) is fixedly connected to the front side of the mounting frame (3). The upper wire-blocking rod (15) is fixedly connected to the front side of the mounting frame (3). The lower wire-blocking rod (16) is fixedly connected to the front side of the mounting frame (3). The lower V-groove (17) is fixedly connected to the front side of the mounting frame (3). The smoothing wheel (18) is fixedly connected to the front side of the mounting frame (3). The transmission disc (19) is rotatably connected to the inner wall of the mounting frame (3).
2. The anti-adhesion polyester yarn ball separating mechanism according to claim 1, characterized in that: The limiting mechanism (2) includes a fixed frame (21), an electric push rod (22), a limiting component (23), a limiting groove (24), and a limiting rod (25). The fixed frame (21) is fixedly connected to the inner side of the mounting frame (3). The electric push rod (22) is fixedly connected to the left side of the fixed frame (21). The limiting component (23) is fixedly connected to the telescopic end of the electric push rod (22). The limiting groove (24) is opened on the inner wall of the limiting component (23). The limiting rod (25) is fixedly connected to the inner wall of the limiting groove (24).
3. The anti-adhesion polyester yarn ball separating mechanism according to claim 1, characterized in that: The front side of the mounting bracket (3) is fixedly connected to a guide rod (5), which is installed between the threaded rod (11) and the upper V-groove (14).
4. The anti-adhesion polyester yarn ball separating mechanism according to claim 2, characterized in that: The limiting groove (24) is semi-circular in shape, and a PLC controller (4) is fixedly connected to the front side of the mounting bracket (3).
5. The anti-adhesion polyester yarn ball separating mechanism according to claim 2, characterized in that: The front side of the mounting bracket (3) is fixedly connected to a limiting frame, and the electric push rod (22) is fixedly connected to the inner wall of the limiting frame.
6. The anti-adhesion polyester yarn ball separating mechanism according to claim 1, characterized in that: A motor (6) is fixedly connected to the rear side of the mounting bracket (3), and a fixed shaft (7) is fixedly connected to the output end of the motor (6).
7. The anti-adhesion polyester yarn ball separating mechanism according to claim 6, characterized in that: The fixed shaft (7) passes through the inner wall of the mounting bracket (3), and the rear end of the transmission disk (19) is fixedly connected to the front end of the fixed shaft (7).
8. The anti-adhesion polyester yarn ball separating mechanism according to claim 1, characterized in that: The mounting bracket (3) is fixedly connected to the rear side of the support frame (8), and the surface of the transmission disk (19) is rotatably connected to the limit handle.
Citation Information
Patent Citations
Device for silk thread drawing of patterns
CN204549644U