Three-dimensional ventilated wheat steeping tank device

By combining a three-dimensional ventilation design with enclosed components, the problem of uneven bottom ventilation in the barley soaking tank was solved, achieving uniform soaking and discharge control of barley, thus improving the soaking effect and the practicality of the device.

CN224015597UActive Publication Date: 2026-03-20JINAN GAOGUAN BIOLOGICAL ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-11
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

The uneven ventilation at the bottom of the existing flat-bottomed barley soaking tank device leads to inconsistent barley soaking results, affecting the soaking effect.

Method used

The device employs a three-dimensional ventilation design, achieving uniform ventilation through Z-shaped air pipes and rotating components, and combines these with a closed component to control the discharge speed, enhancing the practicality and discharge control of the device.

Benefits of technology

It achieves uniform ventilation of barley, improves the soaking effect, and effectively controls the discharge speed to prevent the finished product from flowing out too quickly or the barley from being damaged.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of wheat steeping tanks, and discloses a three-dimensional ventilated wheat steeping tank device which comprises a tank body, a feeding port is formed in the upper end of the tank body, a discharging port is formed in the outer wall of the front end of the tank body, a sealing assembly is arranged on the front surface of the discharging port, and an air pipe penetrates through and is fixedly connected with the inner wall of the tank body. An upper-layer air outlet is formed in the right surface of the air pipe, a rotating assembly is arranged on the lower surface of the air pipe, and the rotating assembly comprises a rotating pipe. According to the wheat steeping tank, through the rotating assembly and the air pipe, when the wheat steeping tank is used, air can be filled into the air pipe, the upper-layer air outlet and the lower-layer air outlet pipe jointly fill air into the wheat steeping tank, the three-dimensional ventilation capacity of the wheat steeping tank is enhanced, and due to the fact that the holes in the lower-layer air outlet pipe are formed in a one-way mode, when air is inflated into the wheat steeping tank, the air in the wheat steeping tank can be exhausted. And the rotating rod can rotate around the air pipe, so that the device can stir barley in the inflation process, and the practicability of the device is enhanced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of steeping tank, especially to a three-dimensional ventilation steeping tank device. BACKGROUND

[0002] The steeping tank device is a key equipment for malt production, and its functions include cleaning the grains, allowing the barley to absorb 43% to 48% of suitable moisture to activate the enzyme activity, providing ventilation and oxygen to ensure normal germination and growth, and controlling the suitable temperature of 10-15 DEG C. The steeping tank device is made of a tank body made of corrosion-resistant material, and is divided into flat bottom, conical, horizontal and vertical steeping tanks according to the structure, each having advantages and disadvantages, and being suitable for production of different scales and site conditions.

[0003] The flat bottom steeping tank in the prior art has the problem that when in use, a large amount of barley can only deposit at the bottom, air cannot well contact the barley, the bottom ventilation is not uniform, the steeping effect of the barley is inconsistent, and the steeping effect of the barley is poor. UTILITY MODEL CONTENT

[0004] In order to make up for the above shortcomings, the utility model provides a three-dimensional ventilation steeping tank device, which aims to improve the problem of "the bottom ventilation is not uniform, the steeping effect of the barley is inconsistent, and the steeping effect of the barley is poor" in the prior art.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme: a three-dimensional ventilation steeping tank device, comprising a tank body, the upper end of the tank body is provided with a feeding port, the front outer wall of the tank body is provided with a discharging port, the front surface of the discharging port is provided with a sealing assembly, the inner wall of the tank body is penetrated and fixedly connected with an air pipe, the right surface of the air pipe is provided with an upper air outlet, the lower surface of the air pipe is provided with a rotating assembly, the rotating assembly comprises a rotating pipe, the upper surface of the rotating pipe is rotatably connected to the lower surface of the air pipe, the lower surface of the rotating pipe is fixedly connected with a connecting pipe, the left surface of the connecting pipe is fixedly connected with a lower air outlet pipe, the front end of the lower air outlet pipe is provided with an air outlet, the inner wall of the lower air outlet pipe is provided with a blocking net, and the rear end outer wall of the lower air outlet pipe is provided with a soft pad.

[0006] Further description of the above technical scheme:

[0007] The air pipe is provided in a Z shape.

[0008] Further description of the above technical scheme:

[0009] The discharging port is provided with a slope.

[0010] Further description of the above technical scheme:

[0011] The closed assembly includes a cylinder, the outer wall of the cylinder is fixedly connected to the front surface of the discharge port, the inner wall of the cylinder is rotatably connected with a rotating shaft, and the outer wall of the rotating shaft is fixedly connected with a closing plate.

[0012] As a further description of the above technical solution:

[0013] The outer wall of the rotating shaft is provided with a slot, the inner wall of the slot is inserted with a plug plate, and the outer wall of the plug plate is slidably connected to the inner wall of the cylinder.

[0014] As a further description of the above technical solution:

[0015] The outer wall of the plug plate is slidably connected with a protection box, and the protection box is fixedly connected to the outer wall of the cylinder.

[0016] As a further description of the above technical solution:

[0017] The lower surface of the plug plate is fixedly connected with a reset spring, and the lower surface of the reset spring is fixedly connected to the inner wall of the protection box.

[0018] As a further description of the above technical solution:

[0019] The lower surface of the plug plate is fixedly connected with a force guide rod, and the lower surface of the force guide rod is fixedly connected with a pull plate.

[0020] The utility model has the advantages of:

[0021] 1、The utility model discloses a rotatable assembly and a gas pipe, so that the immersion tank can be filled with gas in the gas pipe during use, the upper air outlet and the lower air outlet pipe jointly fill air into the immersion tank, the three-dimensional ventilation capacity of the device is enhanced, and because the holes in the lower air outlet pipe are unidirectionally arranged, the rotating rod rotates around the gas pipe when the inside is inflated, so that the device can stir the barley during inflation, and the practicability of the device is enhanced.

[0022] 2、The utility model discloses a closed assembly and a discharge port, so that when the device is used to pour out the finished product, the pull plate can be pulled to separate the plug plate from the slot, at this time, the closing plate is turned over, the closing plate can be loosened from the pull plate after being turned over to the predetermined position, so that the closing plate is fixed at a specific angle, the situation that the finished product flows out too fast or the barley is damaged due to being too soft is prevented, and the discharge control property of the device is enhanced. DRAWINGS

[0023] Figure 1 It is a three-dimensional structure diagram of the whole device in the utility model;

[0024] Figure 2 It is a three-dimensional structure diagram of the rotatable assembly in the utility model;

[0025] Figure 3 It is a three-dimensional structure split schematic view of the closed assembly in the utility model;

[0026] Figure 4 It is a three-dimensional structure split schematic view of the closed assembly in the utility model; Figure 2 It is a three-dimensional structure enlarged schematic view of part a.

[0027] Legend:

[0028] 1, tank body; 2, feed inlet; 3, air pipe; 4, discharge port; 5, closed assembly; 6, upper layer air outlet; 7, rotating assembly; 71, rotating pipe; 72, connecting pipe; 73, lower layer air pipe; 74, soft pad; 75, blocking net; 51, cylinder; 52, rotating shaft; 53, closed plate; 54, plug-in plate; 55, protection box; 56, force guide rod; 57, pull plate; 58, reset spring; 59, plug-in slot. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0030] Refer to Figure 1 , Figure 2 and Figure 4The utility model provides an embodiment: a kind of three-dimensional ventilation's steeping tank device, including the jar 1 for containing barley, the upper end of jar 1 is provided with the feed inlet 2 for dumping material into jar 1, the front end outer wall of jar 1 is provided with the discharge outlet 4 for taking finished product from jar 1, the front surface of discharge outlet 4 is provided with the closure assembly 5 for closing or limiting finished product outflow speed of discharge outlet 4, the inner wall of jar 1 is fixedly connected with the gas pipe 3 for conveying gas, the right surface of gas pipe 3 is provided with the upper layer gas outlet 6 for injecting air to the upper space of jar 1, the lower surface of gas pipe 3 is provided with the rotating assembly 7 for stirring barley by rotating, so that contact with air is more sufficient, rotating assembly 7 includes rotating pipe 71 for rotating by itself to drive connecting pipe 72 to rotate, the upper surface of rotating pipe 71 is rotatably connected to the lower surface of gas pipe 3, the lower surface of rotating pipe 71 is fixedly connected with lower layer gas outlet 73 for connecting rotating pipe 71 with lower layer gas outlet 73, and connecting pipe 72 for conveying gas, the left surface of connecting pipe 72 is fixedly connected with lower layer gas pipe 73 for filling gas to lower space, the front end of lower layer gas pipe 73 is provided with gas outlet, the inner wall of lower layer gas pipe 73 is provided with the blocking net 75 for isolating barley, to prevent barley from entering the inside of lower layer gas pipe 73 along the gas outlet, the rear end outer wall of lower layer gas pipe 73 is provided with soft pad 74 for enhancing the softness of lower layer gas pipe, to prevent damaging barley.

[0031] With reference to Figure 1 - Figure 3 Gas pipe 3 is arranged in Z shape, so that gas pipe 3 enters from the side of jar 1 and finally stays in the center of jar 1 without blocking the seal of feed inlet 2, discharge outlet 4 is provided with a slope surface for enabling finished product to automatically flow along the slope surface, closure assembly 5 includes cylinder 51 for supporting the rotation of rotating shaft 52, the outer wall of cylinder 51 is fixedly connected to the front surface of discharge outlet 4, the inner wall of cylinder 51 is rotatably connected with rotating shaft 52 for driving the rotation of closure plate 53, the outer wall of rotating shaft 52 is fixedly connected with closure plate 53 for closing discharge outlet 4 and controlling the outflow speed of finished product when the device is running, the outer wall of rotating shaft 52 is provided with plug groove 59 for accommodating plug 54, the inner wall of plug groove 59 is inserted with plug 54 for inserting plug groove 59 to limit the rotation of rotating shaft 52, the outer wall of plug 54 slides on the inner wall of cylinder 51.

[0032] With reference to Figure 1 - Figure 3The outer wall of the plug plate 54 is slidably connected with a protection box 55 for protecting the internal structure, the protection box 55 is fixedly connected to the outer wall of the cylinder 51, the lower surface of the plug plate 54 is fixedly connected with a reset spring 58 for enabling the plug plate 54 to be automatically reset after operation, the lower surface of the reset spring 58 is fixedly connected to the inner wall of the protection box 55, the lower surface of the plug plate 54 is fixedly connected with a force guide rod 56 for transmitting the force exerted by the operator on the pull plate 57 to the plug plate 54, and the lower surface of the force guide rod 56 is fixedly connected with the pull plate 57 for facilitating the operator to pull.

[0033] Working principle: firstly, pour the material into the inside of the tank 1 along the feeding port 2, fill the gas into the gas pipe 3, the gas flows through the gas pipe 3, a part of the gas flows out from the upper gas outlet 6, the remaining gas flows through the rotating pipe 71, the connecting pipe 72 until the lower gas pipe 73, and is discharged from the gas outlet of the lower gas pipe 73, because the gas outlet is unidirectionally arranged, when the air is discharged, the rotating assembly 7 is driven to rotate in one direction, at this time, the rotating pipe 71 rotates around the gas pipe 3, so that the barley in the inside can be pushed by the soft pad 74 in front of the lower gas pipe 73, so that the contact area of the barley and the air is increased, thereby ensuring the quality of the finished product, after the production is completed, the pull plate 57 can be pulled, the pull plate 57 moves downward, drives the force guide rod 56 to move, and finally makes the plug plate 54 separate from the inner wall of the plug slot 59, at this time, the shaft 52 can drive the closing plate 53 to rotate, when the closing plate 53 is rotated to the expected position, for example, when the finished product does not need to flow out quickly, the closing plate 53 can not be completely opened, the pull plate is loosened, at this time, the plug plate 54 is pushed into the plug slot 59 again under the driving of the reset spring 58 in the inside, so that the closing plate 53 is fixed.

[0034] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.

Claims

1. A three-dimensional ventilated soaking tank device, comprising a tank body (1), characterized in that: The upper end of the tank (1) is provided with a feed inlet (2), the front outer wall of the tank (1) is provided with a discharge outlet (4), the front surface of the discharge outlet (4) is provided with a sealing component (5), the inner wall of the tank (1) is penetrated and fixedly connected with an air pipe (3), the right surface of the air pipe (3) is provided with an upper air outlet (6), the lower surface of the air pipe (3) is provided with a rotating component (7), the rotating component (7) includes a rotating tube (71), and so on. The upper surface of the rotating tube (71) is rotatably connected to the lower surface of the air tube (3). A connecting tube (72) is fixedly connected to the lower surface of the rotating tube (71). A lower air outlet tube (73) is fixedly connected to the left surface of the connecting tube (72). An air outlet is provided at the front end of the lower air outlet tube (73). A blocking net (75) is provided on the inner wall of the lower air outlet tube (73). A soft pad (74) is provided on the outer wall of the rear end of the lower air outlet tube (73).

2. The three-dimensional ventilated soaking tank device according to claim 1, characterized in that: The trachea (3) is configured in a Z-shape.

3. The three-dimensional ventilated soaking tank device according to claim 1, characterized in that: The discharge port (4) is provided with a slope.

4. The three-dimensional ventilated soaking tank device according to claim 1, characterized in that: The sealing assembly (5) includes a cylinder (51), the outer wall of which is fixedly connected to the front surface of the discharge port (4), and the inner wall of the cylinder (51) is rotatably connected to a rotating shaft (52), and the outer wall of the rotating shaft (52) is fixedly connected to a sealing plate (53).

5. The three-dimensional ventilated soaking tank device according to claim 4, characterized in that: The outer wall of the rotating shaft (52) is provided with a slot (59), and an insert plate (54) is inserted into the inner wall of the slot (59). The outer wall of the insert plate (54) slides on the inner wall of the cylinder (51).

6. The three-dimensional ventilated soaking tank device according to claim 5, characterized in that: The outer wall of the insert plate (54) is slidably connected to a protective box (55), which is fixedly connected to the outer wall of the cylinder (51).

7. A three-dimensional ventilated soaking tank device according to claim 6, characterized in that: A reset spring (58) is fixedly connected to the lower surface of the insert plate (54), and the lower surface of the reset spring (58) is fixedly connected to the inner wall of the protective box (55).

8. The three-dimensional ventilated soaking tank device according to claim 7, characterized in that: A guide rod (56) is fixedly connected to the lower surface of the insert plate (54), and a pull plate (57) is fixedly connected to the lower surface of the guide rod (56).