LED lamp bead waterproof packaging structure
By designing a waterproof encapsulation structure and utilizing the combination of lampshade, pressure ring, and sealant, the problem of inconvenient LED chip replacement is solved, achieving chip stability and waterproofing, and reducing maintenance costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2026-03-20
AI Technical Summary
Existing LED beads are wrapped in thermally conductive plastic, making them difficult to detach from the chip, which leads to inconvenience in chip replacement and increases maintenance costs.
It adopts a waterproof encapsulation structure, including the fit of the lamp cover, pressure ring, glue injection hole and glue groove. The gaps are filled with sealant to protect the chip, and the fit of the card plate, chuck and spring provides stability and facilitates chip replacement.
This achieves stability and water resistance for LED chips, reduces maintenance costs, simplifies chip replacement, and extends the lifespan of LED beads.
Smart Images

Figure CN224018366U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of LED lighting technology, specifically to a waterproof encapsulation structure for LED beads. Background Technology
[0002] LED beads are light-emitting diodes with advantages such as high efficiency, energy saving, long lifespan, and fast response. They are widely used in lighting and display screens. LED beads mainly consist of an LED chip, packaging material, and electrodes. The LED chip is the core component that emits light and is usually made of semiconductor materials, such as gallium nitride (GaN). The packaging material protects the chip and improves optical performance; common materials include epoxy resin. Electrodes connect the chip to external circuitry, allowing current to pass through the chip and emit light. The working principle of LED beads is based on the photoelectric effect of semiconductors; when current passes through the LED chip, electrons and holes recombine in the chip. LEDs release energy and emit light in the form of photons. They have high luminous efficiency, converting more electrical energy into light energy, resulting in significant energy savings compared to traditional light sources. LEDs typically have a lifespan of tens of thousands of hours or even longer, reducing the hassle of frequent replacements. Their short response time allows for rapid lighting and extinguishing, making them suitable for applications requiring quick response. LEDs are also small in size and weight, facilitating design and installation. Furthermore, they do not contain harmful substances such as mercury, reducing environmental pollution. LEDs are widely used in the lighting industry, including indoor lighting, outdoor lighting, and automotive lighting.
[0003] When LED chips are used outdoors, the high humidity, especially in damp or rainy areas, can damage them due to moisture penetration, reducing their lifespan. Currently, most LED chips are encased in thermally conductive plastic, which is difficult to separate from the LED chip, making individual chip replacement inconvenient and requiring the entire LED chip to be replaced, increasing maintenance costs. Therefore, a waterproof encapsulation structure for LED chips is urgently needed to solve these problems. Utility Model Content
[0004] The purpose of this utility model is to provide a waterproof packaging structure for LED beads, in order to solve the problem mentioned in the background art that most LED beads are wrapped with thermally conductive plastic. Since the thermally conductive plastic is not easy to separate from the LED chip, it is not convenient to replace the LED chip individually. Instead, the entire LED bead needs to be replaced, which increases the maintenance cost of the LED bead.
[0005] To achieve the above object, the utility model provides the following technical scheme: A LED lamp pearl waterproof packaging structure, including LED chip, lamp stand and bottom plate, the outer surface of bottom plate is connected with support plate, the inside of lamp stand is installed LED chip, the outer surface of lamp stand is connected with pivot, the inner wall rotation of pivot's outer surface is connected with support plate, the number of support plate is two, and two support plates are symmetrical, the outside of pivot is provided with positioning mechanism, the inside of lamp stand is equipped with glue groove, the inside of lamp stand is equipped with glue injection hole, and glue injection hole is communicated with the inside of glue groove, the number of glue injection hole is two, and two glue injection holes are symmetrical, the inner wall of glue injection hole is connected with the plugging bolt of screw thread, the inside of lamp stand is equipped with installation groove, the inner wall of installation groove is contacted with lamp shade, the outer surface of lamp shade is contacted with compression ring, and compression ring is located the inside of installation groove, the lower surface of lamp stand is connected with heat dissipation fin.
[0006] The outer surface of the bottom plate is connected with a plurality of mounting feet, and the plurality of mounting feet are circularly arrayed.
[0007] The positioning mechanism comprises a sliding seat, the sliding seat is installed in the inside of the support plate, the inner wall of the sliding seat is slidably connected with a clamping plate, the outer surface of the pivot is connected with a chuck, and the chuck is engagedly connected with the clamping plate.
[0008] The inner top wall of the sliding seat is connected with a guide rod, the outer surface of the guide rod is slidably connected with the inner wall of the clamping plate, the outer portion of the guide rod is sleeved with a spring, one end of the spring is connected with the inner top wall of the sliding seat, and the other end of the spring is connected with the clamping plate on one side in the inside of the sliding seat.
[0009] The inside of the sliding seat is provided with a sliding channel, the outer surface of the clamping plate is connected with a positioning pin, and the outer surface of the positioning pin is slidably connected with the inner wall of the sliding channel.
[0010] Compared with the prior art, the utility model has the advantages that:
[0011] 1、The LED lamp pearl waterproof packaging structure of the utility model through the cooperation between compression ring, lamp shade, glue injection hole and glue groove, through the lamp shade is wrapped in the inside of lamp stand LED chip, prevents the outside object and LED chip contact, plays the role of protecting LED chip, through compression ring is fixed in the inside of installation groove lamp shade, keeps the stability of lamp shade, after the replacement of LED chip is completed, through the glue injection hole pours sealant into the inside of glue groove, fills the gap between lamp shade and lamp stand, prevents the impurity or moisture from entering the inside of lamp stand, improves the safety of LED chip, through the disassembly of compression ring, the fixing of lamp shade is released, can be disassembled from the inside of lamp stand and replaces LED chip, does not need to replace the whole LED lamp pearl, reduces the cost of LED lamp pearl maintenance.
[0012] 2, the utility model discloses a kind of LED lamp bead waterproof packaging structure, cooperation between card plate, chuck and spring, spring provides elastic pushing force for card plate, card plate is kept in contact tightly by being pushed, while lamp holder rotation drives the rotation of shaft, shaft drives chuck to rotate simultaneously, card plate is retracted to the inside of slide after chuck rotation, card plate is retracted simultaneously and compresses spring, after chuck (603) stops rotating, spring pushes card plate and keeps in contact tightly with chuck, resistance is provided for shaft by the contact of card plate and chuck, shaft restricts the moving position of lamp holder, improve the stability after the angle adjustment of lamp holder. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is whole structure schematic diagram of the utility model;
[0014] Figure 2 It is internal structure schematic diagram of the lamp holder of the utility model;
[0015] Figure 3 It is structure schematic diagram of the radiating fin of the utility model;
[0016] Figure 4 It is slide structure schematic diagram of the utility model;
[0017] Figure 5 It is slide cut internal structure schematic diagram of the utility model.
[0018] In the drawing: 1, LED chip;2, lamp holder;3, bottom plate;4, support plate;5, shaft;6, positioning mechanism;601, slide;602, card plate;603, chuck;604, guide rod;605, spring;606, slide;607, positioning pin;7, glue groove;8, glue injection hole;9, plugging bolt;10, installation groove;11, lampshade;12, compression ring;13, radiating fin;14, mounting foot;15, mounting hole. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0020] Please refer to Figures 1-5The utility model provides a kind of LED lamp pearl waterproof packaging structure, including LED chip 1, lamp holder 2 and bottom plate 3, the outer surface of bottom plate 3 is connected with support plate 4, LED chip 1 is installed in the inside of lamp holder 2, and the main function of LED chip 1 is to convert electric energy into light energy, and lamp holder 2 provides support and fixed effect for LED chip 1, and bottom plate 3 provides support for the component required to be carried,
[0021] The outer surface of lamp holder 2 is connected with rotating shaft 5, the outer surface of rotating shaft 5 is rotatably connected with the inner wall of support plate 4, the number of support plate 4 is two, and the two support plates 4 are symmetrical, and the two support plates 4 provide support force on the two sides of lamp holder 2, to maintain the stability of lamp holder 2.
[0022] The inner side of lamp holder 2 is provided with glue groove 7, and the inner side of lamp holder 2 is provided with glue injection hole 8, and glue injection hole 8 is communicated with the inside of glue groove 7, and the inner wall of glue injection hole 8 is threadedly connected with plugging bolt 9, glue groove 7 is used for containing sealing glue, and sealing glue is injected into the inside of glue groove 7 through glue injection hole 8.
[0023] The number of glue injection hole 8 is two, and the two glue injection holes 8 are symmetrical, while injecting sealing glue into the inside of glue groove 7, air is stored in the inside of glue groove 7, air in the inside of glue groove 7 is discharged through another glue injection hole 8, to prevent air from remaining in the inside of glue groove 7, and plugging bolt 9 is used for plugging glue injection hole 8 to prevent sealing glue from leaking outside.
[0024] The inner side of lamp holder 2 is provided with mounting groove 10, the inner wall of mounting groove 10 is in contact with lampshade 11, the outer surface of lampshade 11 is in contact with compression ring 12, and compression ring 12 is located in the inside of mounting groove 10, lampshade 11 is used for blocking external substances from contacting LED chip 1, and lampshade 11 is used for adjusting the light source of LED chip 1, so that light becomes soft and the stimulation to eyes is reduced.
[0025] The lower surface of lamp holder 2 is connected with heat dissipation fin 13, LED chip 1 generates light, and high temperature is released, heat dissipation fin 13 is used for accelerating the release of high temperature in the inside of lamp holder 2 to the outside.
[0026] The outer surface of bottom plate 3 is connected with a plurality of mounting feet 14, and the plurality of mounting feet 14 are circular array, mounting hole 15 is formed in the inner side of mounting foot 14, mounting foot 14 is used for providing support force for bottom plate 3, to maintain the stability of the whole LED lamp pearl, and mounting hole 15 is used for fixing bolt to pass through.
[0027] The outer part of the rotating shaft 5 is provided with a positioning mechanism 6, which limits the change of the angle of the lamp holder 2 after setting. The positioning mechanism 6 comprises a sliding seat 601 installed inside the supporting plate 4, the inner wall of the sliding seat 601 is slidingly connected with a clamping plate 602, the outer surface of the rotating shaft 5 is connected with a chuck 603, the chuck 603 is engagedly connected with the clamping plate 602, the clamping plate 602 provides resistance for the chuck 603, when the lamp holder 2 drives the rotating shaft 5 to rotate, the chuck 603 rotates at the same time, after the chuck 603 rotates, the clamping plate 602 is pushed to retract into the sliding seat 601, the clamping plate 602 retracts at the same time to compress the spring 605, after the chuck 603 stops rotating, the spring 605 pushes the clamping plate 602 to keep in close contact with the chuck 603, through the contact between the clamping plate 602 and the chuck 603, resistance is provided for the rotating shaft 5, and the rotating shaft 5 limits the movement position of the lamp holder 2.
[0028] The inner top wall of the sliding seat 601 is connected with a guide rod 604, the outer surface of the guide rod 604 is slidingly connected with the inner wall of the clamping plate 602, the outer part of the guide rod 604 is sleeved with a spring 605, one end of the spring 605 is connected with the inner top wall of the sliding seat 601, the other end of the spring 605 is connected with the side of the clamping plate 602 inside the sliding seat 601, the guide rod 604 provides support force for the spring 605, maintains the stability of the spring 605 when it is elastically retracted, prevents the spring 605 from being deformed when it is elastically retracted, and loses the support for the clamping plate 602, the spring 605 provides elastic pushing force for the clamping plate 602 to push the clamping plate 602 into contact with the chuck 603, the inner side of the sliding seat 601 is provided with a sliding groove 606, the outer surface of the clamping plate 602 is connected with a positioning pin 607, the outer surface of the positioning pin 607 is slidingly connected with the inner wall of the sliding groove 606, the sliding groove 606 guides the movement position of the positioning pin 607 and maintains the stability of the positioning pin 607, the positioning pin 607 provides support force for the clamping plate 602 to maintain the stability of the clamping plate 602, and the positioning pin 607 limits the movement position of the clamping plate 602.
[0029] Working principle: first, the damaged LED chip 1 is disassembled from the lamp holder 2, then the new LED chip 1 is installed in the inside of the lamp holder 2, then the lampshade 11 is put into the installation groove 10, then the compression ring 12 is fixed in the installation groove 10, the lampshade 11 is blocked by the compression ring 12, the stability of the lampshade 11 is kept, the sealing glue is poured into the glue groove 7 through the glue injection hole 8, then the two plugging bolts 9 are tightened in the glue injection hole 8, then the lamp holder 2 is pushed to rotate, the irradiation angle of the LED chip 1 is adjusted, the chuck 603 is driven to rotate at the same time when the rotating shaft 5 rotates, the chuck 603 drives the clamping plate 602 to move to the inside of the sliding seat 601 at the same time when the chuck 603 rotates, the chuck 603 compresses the spring 605, the spring 605 drives the clamping plate 602 to move to the outside of the sliding seat 601 after the rotating disc stops rotating, then the clamping plate 602 is in close contact with the chuck 603, the clamping plate 602 provides resistance for the chuck 603, the stability of the lamp holder 2 is kept.
[0030] It is obvious for those skilled in the art that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the utility model is defined by the appended claims instead of the above description, therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A waterproof encapsulation structure for LED beads, comprising an LED chip (1), a lamp holder (2), and a base plate (3), characterized in that: The outer surface of the base plate (3) is connected to a support plate (4). The LED chip (1) is installed inside the lamp holder (2). The outer surface of the lamp holder (2) is connected to a rotating shaft (5). The outer surface of the rotating shaft (5) is rotatably connected to the inner wall of the support plate (4). There are two support plates (4), and the two support plates (4) are symmetrical. A positioning mechanism (6) is provided on the outside of the rotating shaft (5). A glue groove (7) is opened on the inner side of the lamp holder (2). An injection hole (8) is provided on the inner side of the lamp holder (2). The glue injection hole (8) is connected to the inside of the glue tank (7). There are two glue injection holes (8), and the two glue injection holes (8) are symmetrical. The inner wall of the glue injection hole (8) is threaded with a sealing bolt (9). The inner side of the lamp holder (2) is provided with an installation groove (10). The inner wall of the installation groove (10) is in contact with a lamp cover (11). The outer surface of the lamp cover (11) is in contact with a pressure ring (12), and the pressure ring (12) is located inside the installation groove (10). The lower surface of the lamp holder (2) is connected with a heat dissipation fin (13).
2. The waterproof encapsulation structure for LED beads according to claim 1, characterized in that: The outer surface of the base plate (3) is connected to a plurality of mounting feet (14), and the plurality of mounting feet (14) are arranged in a circular array. Mounting holes (15) are provided on the inner side of the mounting feet (14).
3. The waterproof encapsulation structure for LED beads according to claim 1, characterized in that: The positioning mechanism (6) includes a slide (601) which is installed inside the support plate (4). A chuck (602) is slidably connected to the inner wall of the slide (601). A chuck (603) is connected to the outer surface of the rotating shaft (5). The chuck (603) is engaged with the chuck (602).
4. The waterproof encapsulation structure for LED beads according to claim 3, characterized in that: The inner top wall of the slide (601) is connected to a guide rod (604). The outer surface of the guide rod (604) is slidably connected to the inner wall of the clamping plate (602). A spring (605) is sleeved on the outside of the guide rod (604). One end of the spring (605) is connected to the inner top wall of the slide (601), and the other end of the spring (605) is connected to the side of the clamping plate (602) located inside the slide (601).
5. The waterproof encapsulation structure for LED beads according to claim 4, characterized in that: The inner side of the slide (601) is provided with a slide rail (606), and the outer surface of the card plate (602) is connected with a positioning pin (607). The outer surface of the positioning pin (607) is slidably connected to the inner wall of the slide rail (606).