Primary heat exchanger
By employing multiple heat-conducting tube assemblies rotatably connected to seamless steel pipes in the heat exchanger, and utilizing gear mechanism drive and heat-conducting plate design, the problem of low efficiency in existing membrane wall heat exchangers is solved, achieving more efficient heat energy conversion and more uniform heat energy transfer.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2026-03-20
AI Technical Summary
The heat exchange efficiency of existing membrane wall heat exchangers is relatively low, mainly due to the small amount of heat energy conversion and the low efficiency caused by heating on only one side.
Multiple heat pipe assemblies are connected to seamless steel pipes in a one-to-one rotational manner. Driven by a gear mechanism, the heat pipe assemblies rotate to transfer heat energy evenly. The design of the heat-conducting plates creates turbulence, which improves the heat exchange effect.
It improves the heat energy conversion rate, enhances heat exchange efficiency, reduces assembly difficulty and noise, and ensures the effective contact area between the heat pipe assembly and the seamless steel pipe.
Smart Images

Figure CN224018876U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to heat exchanger technical field, concretely relates to a primary heat exchanger. BACKGROUND
[0002] Primary heat exchanger usually refers to the first heat exchange equipment in heat exchange system, its main function is to extract heat from one fluid and deliver it to another fluid, and is often used for heating or cooling in industrial process, membrane wall is the common structure of primary heat exchanger, and the current membrane wall heat exchanger is usually single-sided heating in application, and the heat conversion amount is small, so the heat exchange effect is low, therefore, an urgent need for a primary heat exchanger with good heat exchange effect. UTILITY MODEL CONTENT
[0003] The utility model provides a primary heat exchanger for above -mentioned problem.
[0004] In order to achieve the above purpose, the utility model adopts the technical scheme of a primary heat exchanger, including seamless steel pipe, water connection main mechanism and limit support plate subassembly, the seamless steel pipe quantity is multiple, multiple seamless steel pipe length direction is all horizontal, limit support plate subassembly is pasted with seamless steel pipe side, water connection main mechanism is connected with seamless steel pipe, still include heat pipe mechanism, drive motor mechanism and gear mechanism, heat pipe mechanism includes multiple heat pipe assemblies, multiple heat pipe assemblies are corresponding with seamless steel pipe one to one, and every heat pipe assembly is rotatably connected with corresponding seamless steel pipe;
[0005] The heat pipe assembly includes a first heat pipe and a second heat pipe, the first heat pipe and the second heat pipe each include a heat pipe body, a first flange connection portion, a second flange connection portion and a connection limiting column, the heat pipe body is fixedly connected with the first flange connection portion and the second flange connection portion at both ends of the length direction, a radial long slot is formed in the side of the first flange connection portion, the connection limiting column is fixedly connected with the second flange connection portion away from the heat pipe body, the second flange connection portion of the first heat pipe is attached to the first flange connection portion of the second heat pipe, and the connection limiting column of the first heat pipe and the radial long slot of the second heat pipe are slidingly connected along the length direction of the radial long slot.
[0006] The drive motor mechanism is installed on the upper end surface of the limit support plate assembly, the gear mechanism includes a driving gear and a driven gear assembly, the driving gear is detachably connected with the drive motor mechanism, the driven gear assembly is detachably connected with the heat pipe assembly, and the driving gear and the driven gear assembly are gear engaged.
[0007] As preferred, the driven gear assembly comprises a first driven gear and a second driven gear, both of which are detachably connected with the heat conduction pipe assembly, and the first driven gear and the second driven gear are in gear engagement.
[0008] As preferred, the first heat conduction pipe and the second heat conduction pipe each further comprise a plurality of heat conduction fins, which are uniformly distributed about the circumference of the heat conduction pipe body.
[0009] The heat conduction fin comprises a vertical portion and an inclined portion, the vertical portion is fixedly connected with the heat conduction pipe body, one end of the vertical portion away from the heat conduction pipe body is fixedly connected with the inclined portion, and the included angle between the plane where the vertical portion is located and the plane where the inclined portion is located is obtuse.
[0010] As preferred, the water receiving main pipe mechanism comprises a cooling water inlet pipe and a cooling water outlet pipe, and both ends of the seamless steel pipe in the length direction are respectively communicated with the cooling water inlet pipe and the cooling water outlet pipe.
[0011] As preferred, the water receiving main pipe mechanism further comprises a first connecting flange and a second connecting flange, the lower end of the cooling water inlet pipe is detachably connected with the first connecting flange, and the upper end of the cooling water outlet pipe is detachably connected with the second connecting flange.
[0012] As preferred, it further comprises a flat steel fin, and a mounting hole is formed in the flat steel fin, and the flat steel fin is slidably connected with the seamless steel pipe through the mounting hole.
[0013] As preferred, it further comprises a bottom plate, and the limiting support plate assembly comprises a first limiting support plate and a second limiting support plate, both of which are vertically arranged in the length direction, the upper end of the first limiting support plate is detachably connected with the lower end of the driving motor mechanism, and the lower ends of the first limiting support plate and the second limiting support plate are detachably connected with the upper end of the bottom plate.
[0014] Compared with the prior art, the utility model has the advantages and positive effects that:
[0015] (1) A plurality of heat conduction pipe assemblies are in one-to-one correspondence with the seamless steel pipes, and each heat conduction pipe assembly is rotatably connected with the corresponding seamless steel pipe, and the plurality of heat conduction pipe assemblies are driven to rotate about their own axes by the gear mechanism, so that the radiation heat energy absorbed by the heat conduction pipe assemblies can be uniformly transferred to the entire outer lateral wall surface of the middle part of the seamless steel pipe, and compared with the single-sided heating film type wall heat exchanger, the radiation heat energy conversion amount is larger, and the efficiency is higher.
[0016] (2) The heat pipe assembly includes a first heat pipe and a second heat pipe, that is, a heat pipe assembly includes multiple heat pipes, a radial elongated hole and a connecting limiting post sliding connection. Due to the processing precision of the seamless steel pipe itself, the seamless steel pipe is not completely horizontal. Compared with the single integral heat pipe assembly and the seamless steel pipe rotating connection, the first heat pipe and the second heat pipe are rotatingly connected to the seamless steel pipe respectively, which is easier to assemble. In actual rotation, the noise is smaller, and there is no need to worry about the heat pipe assembly and the seamless steel pipe having a large gap in order to ensure smooth rotation, which would result in a small actual contact area between the heat pipe assembly and the seamless steel pipe.
[0017] (3) The angle between the plane where the vertical part of the heat-conducting plate is located and the plane where the inclined part of the heat-conducting plate is located is an obtuse angle. As the heat-conducting plate rotates with the heat-conducting pipe assembly, it can make the hot side gas form a larger turbulence on the entire surface of the heat exchanger, which further improves the heat exchange effect. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below:
[0019] Figure 1 This is a front view of the primary heat exchanger;
[0020] Figure 2 for Figure 1 A magnified view of a portion of point A in the middle;
[0021] Figure 3 Main view of the heat pipe assembly of the primary heat exchanger;
[0022] Figure 4 A three-dimensional view of the heat pipe assembly of the primary heat exchanger;
[0023] Figure 5 for Figure 4 A magnified view of a portion of point B in the middle;
[0024] Figure 6 This is a front view of the first heat pipe of the primary heat exchanger.
[0025] Figure 7 Stereoscopic view of the first heat pipe of the primary heat exchanger Figure 1 ;
[0026] Figure 8 Stereoscopic view of the first heat pipe of the primary heat exchanger Figure 2 .
[0027] Figure label:
[0028] 1—Heat pipe mechanism, 11—Heat pipe assembly, 12—First heat pipe, 13—Heat pipe body, 14—First flange connection, 15—Radial elongated hole, 16—Second flange connection, 17—Connecting limiting post, 18—Second heat pipe;
[0029] 2—Seamless steel pipe;
[0030] 3—Water main pipe, 31—Cooling water inlet pipe, 32—Cooling water outlet pipe, 33—First connecting flange, 34—Second connecting flange;
[0031] 4—Drive motor mechanism;
[0032] 5—Base plate;
[0033] 6—Gear mechanism, 61—Driving gear, 62—Driven gear assembly, 63—First driven gear, 64—Second driven gear;
[0034] 7—Flat steel fins;
[0035] 8—Limiting support plate assembly; 81—First limiting support plate; 82—Second limiting support plate;
[0036] 9—Heat-conducting plate, 91—Vertical part of heat-conducting plate, 92—Inclined part of heat-conducting plate. Detailed Implementation
[0037] To better understand the above-mentioned objectives, features and advantages of this utility model, the present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
[0038] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0039] Example 1
[0040] The following is combined with Figures 1 to 8 Please provide a detailed description of the primary heat exchanger, such as... Figure 1 and Figure 2 As shown, a primary heat exchanger includes a seamless steel pipe 2, a main water inlet mechanism 3, and a limiting support plate assembly 8. There are multiple seamless steel pipes 2, all of which are horizontal in the length direction. The limiting support plate assembly 8 is attached to the side of the seamless steel pipe 2. The main water inlet mechanism 3 is connected to the seamless steel pipe 2. The heat exchanger also includes a heat conduction pipe mechanism 1, a drive motor mechanism 4, and a gear mechanism 6. The heat conduction pipe mechanism 1 includes multiple heat conduction pipe assemblies 11, each of which corresponds to a seamless steel pipe 2, and each heat conduction pipe assembly 11 is rotatably connected to the corresponding seamless steel pipe 2.
[0041] likeFigure 3 and Figure 4 As shown, the heat pipe assembly 11 includes a first heat pipe 12 and a second heat pipe 18, as... Figure 7 and Figure 8 As shown, both the first heat pipe 12 and the second heat pipe 18 include a heat pipe body 13, a first flange connection 14, a second flange connection 16, and a connecting limiting post 17. The two ends of the heat pipe body 13 along its length are fixedly connected to the first flange connection 14 and the second flange connection 16, respectively. A radially elongated hole 15 is provided on the side of the first flange connection 14. The connecting limiting post 17 is fixedly connected to the end of the second flange connection 16 away from the heat pipe body 13. Figure 5 and Figure 6 As shown, the second flange connection 16 of the first heat pipe 12 is fitted with the first flange connection 14 of the second heat pipe 18, and the connecting limiting post 17 of the first heat pipe 12 and the radial elongated hole 15 of the second heat pipe 18 are slidably connected along the length direction of the radial elongated hole 15.
[0042] like Figure 1 and Figure 2 As shown, the drive motor mechanism 4 is mounted on the upper end face of the limit support plate assembly 8. The gear mechanism 6 includes a drive gear 61 and a driven gear assembly 62. The drive gear 61 is detachably connected to the drive motor mechanism 4, and the driven gear assembly 62 is detachably connected to the heat pipe assembly 11. The drive gear 61 and the driven gear assembly 62 mesh with each other.
[0043] like Figure 1 and Figure 2 As shown, the driven gear assembly 62 includes a first driven gear 63 and a second driven gear 64. Both the first driven gear 63 and the second driven gear 64 are detachably connected to the heat pipe assembly 11, and the first driven gear 63 and the second driven gear 64 mesh with each other.
[0044] like Figure 5 and Figure 7 As shown, both the first heat pipe 12 and the second heat pipe 18 also include heat-conducting plates 9. There are multiple heat-conducting plates 9, which are evenly distributed around the circumference of the heat pipe body 13.
[0045] like Figure 7 and Figure 8 As shown, the heat-conducting plate 9 includes a vertical part 91 and an inclined part 92. The vertical part 91 is fixedly connected to the heat-conducting pipe body 13. The end of the vertical part 91 away from the heat-conducting pipe body 13 is fixedly connected to the inclined part 92. The angle between the plane of the vertical part 91 and the plane of the inclined part 92 is an obtuse angle.
[0046] like Figure 1 and Figure 2As shown, the main water supply system 3 includes a cooling water inlet pipe 31 and a cooling water outlet pipe 32. The two ends of the seamless steel pipe 2 along its length are connected to the cooling water inlet pipe 31 and the cooling water outlet pipe 32, respectively.
[0047] like Figure 1 and Figure 2 As shown, the main water inlet pipe 3 also includes a first connecting flange 33 and a second connecting flange 34. The lower end of the cooling water inlet pipe 31 is detachably connected to the first connecting flange 33, and the upper end of the cooling water outlet pipe 32 is detachably connected to the second connecting flange 34.
[0048] like Figure 1 and Figure 2 As shown, it also includes flat steel fins 7, which have mounting holes. The flat steel fins 7 are slidably connected to the seamless steel pipe 2 in the horizontal direction through the mounting holes.
[0049] like Figure 1 and Figure 2 Figure 1 Figure 2 As shown, it also includes a base plate 5, and a limiting support plate assembly 8 including a first limiting support plate 81 and a second limiting support plate 82. The length direction of the first limiting support plate 81 and the second limiting support plate 82 are both vertical. The upper end of the first limiting support plate 81 is detachably connected to the lower end of the drive motor mechanism 4, and the lower ends of the first limiting support plate 81 and the second limiting support plate 82 are both detachably connected to the upper end of the base plate 5.
[0050] Working principle of a single-stage heat exchanger:
[0051] The drive motor mechanism 4 drives the drive gear 61 to rotate. Since the drive gear 61 meshes with the first driven gear 63, the first driven gear 63 rotates. Since the first driven gear 63 meshes with the second driven gear 64, the first driven gear 63 drives the second driven gear 64 to rotate. Since both the first driven gear 63 and the second driven gear 64 are detachably connected to the corresponding heat pipe assembly 11, the heat pipe assembly 11 rotates relative to the corresponding seamless steel pipe 2. Since the first heat pipe 12 and the second heat pipe 18 connected end to end are installed sequentially on the same seamless steel pipe 2, it is easier to install than a single installation pipe. Since the connecting limiting post 17 of the first heat pipe 12 and the radial elongated hole 15 of the second heat pipe 18 are slidably connected along the length direction of the radial elongated hole 15, the rotation of the first heat pipe 12 during rotation drives the rotation of the second heat pipe 18.
[0052] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications or equivalent changes made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A primary heat exchanger, comprising a seamless steel pipe (2), a main water inlet assembly (3), and a limiting support plate assembly (8), wherein there are multiple seamless steel pipes (2), all of which are horizontal in the length direction; the limiting support plate assembly (8) is attached to the side of the seamless steel pipe (2); and the main water inlet assembly (3) is connected to the seamless steel pipe (2), characterized in that: It also includes a heat pipe mechanism (1), a drive motor mechanism (4) and a gear mechanism (6). The heat pipe mechanism (1) includes multiple heat pipe assemblies (11), each of which corresponds to a seamless steel pipe (2), and each heat pipe assembly (11) is rotatably connected to the corresponding seamless steel pipe (2). The heat pipe assembly (11) includes a first heat pipe (12) and a second heat pipe (18). Both the first heat pipe (12) and the second heat pipe (18) include a heat pipe body (13), a first flange connection (14), a second flange connection (16), and a connecting limiting post (17). The two ends of the heat pipe body (13) along its length are fixedly connected to the first flange connection (14) and the second flange connection (16), respectively. The first flange connection (14) has a radial elongated hole (15) on its side. The connecting limiting post (17) is fixedly connected to the end of the second flange connection (16) away from the heat pipe body (13). The second flange connection (16) of the first heat pipe (12) is fitted with the first flange connection (14) of the second heat pipe (18). The connecting limiting post (17) of the first heat pipe (12) and the radial elongated hole (15) of the second heat pipe (18) are slidably connected along the length of the radial elongated hole (15). The drive motor mechanism (4) is installed on the upper end face of the limiting support plate assembly (8). The gear mechanism (6) includes a drive gear (61) and a driven gear assembly (62). The drive gear (61) is detachably connected to the drive motor mechanism (4), and the driven gear assembly (62) is detachably connected to the heat pipe assembly (11). The drive gear (61) and the driven gear assembly (62) mesh.
2. The primary heat exchanger according to claim 1, characterized in that: The driven gear assembly (62) includes a first driven gear (63) and a second driven gear (64). The first driven gear (63) and the second driven gear (64) are detachably connected to the heat pipe assembly (11), and the first driven gear (63) and the second driven gear (64) mesh with each other.
3. A single-stage heat exchanger according to claim 1, characterized in that: The first heat pipe (12) and the second heat pipe (18) both further include heat-conducting plates (9), and there are multiple heat-conducting plates (9) that are evenly distributed around the circumference of the heat pipe body (13). The heat-conducting plate (9) includes a vertical part (91) and an inclined part (92). The vertical part (91) is fixedly connected to the heat-conducting pipe body (13). The end of the vertical part (91) away from the heat-conducting pipe body (13) is fixedly connected to the inclined part (92). The angle between the plane of the vertical part (91) and the plane of the inclined part (92) is an obtuse angle.
4. A single-stage heat exchanger according to claim 1, characterized in that: The water inlet pipe (3) includes a cooling water inlet pipe (31) and a cooling water outlet pipe (32). The two ends of the seamless steel pipe (2) along its length are connected to the cooling water inlet pipe (31) and the cooling water outlet pipe (32) respectively.
5. A single-stage heat exchanger according to claim 4, characterized in that: The water inlet pipe (3) also includes a first connecting flange (33) and a second connecting flange (34). The lower end of the cooling water inlet pipe (31) is detachably connected to the first connecting flange (33), and the upper end of the cooling water outlet pipe (32) is detachably connected to the second connecting flange (34).
6. A single-stage heat exchanger according to claim 1, characterized in that: It also includes flat steel fins (7), which have mounting holes and are slidably connected to the seamless steel pipe (2) in the horizontal direction through the mounting holes.
7. A single-stage heat exchanger according to claim 1, characterized in that: It also includes a base plate (5). The limiting support plate assembly (8) includes a first limiting support plate (81) and a second limiting support plate (82). The length direction of the first limiting support plate (81) and the second limiting support plate (82) are both vertical. The upper end of the first limiting support plate (81) is detachably connected to the lower end of the drive motor mechanism (4). The lower ends of the first limiting support plate (81) and the lower ends of the second limiting support plate (82) are both detachably connected to the upper end of the base plate (5).