Anti-scouring performance simulation test device for grouting material

By designing a dynamic scouring mechanism and a simulation device with various smoothness chambers, the shortcomings in the performance testing of grouting materials at construction sites were solved, and the scouring performance simulation under multiple conditions was realized, improving testing efficiency and accuracy.

CN224019828UActive Publication Date: 2026-03-20CCCC SHEC DONGMENG ENG CO LTD +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

Existing technologies lack grouting material performance simulation and testing devices that can be easily disassembled on the construction site, especially for performance testing under different working surfaces and media conditions, resulting in insufficient construction basis.

Method used

A device was designed that includes a power scouring mechanism, a slurry control mechanism, and scouring simulation chambers with different smoothness. The device simulates the scouring resistance of grouting materials under different conditions through a speed regulation mechanism and a guiding mechanism. Combined with a constant temperature chamber and a waste liquid storage system, the device enables performance testing under various environments.

Benefits of technology

It enables the simulation testing of the erosion resistance of grouting materials under multiple conditions at the construction site, improving testing efficiency and accuracy, and meeting the construction needs in different environments.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an anti-scouring performance simulation test device for a grouting material, which comprises a power scouring mechanism communicated with a constant-temperature box, and an outflow box in the power scouring mechanism is at least shunted into three scouring simulation box bodies with different smoothness through a shunting mechanism; the outflow port of each scouring simulation box body is communicated with a waste liquid storage box through a waste liquid pipe; a speed regulating mechanism is arranged in the flow dividing mechanism, so that water flow enters the scouring simulation box body according to a set speed; the device further comprises a slurry control mechanism, the slurry control mechanism enables slurry in the slurry storage tank to flow into the corresponding flushing simulation box body from the slurry outlet through the slurry conveying pipe, and after the slurry is guided by the guiding mechanism to flow into the set flushing cavity, the slurry is impacted by water flow with speed, and then the flushing simulation box body is flushed. And after being impacted by water flow with speed, the water flows out through a waste liquid pipe and enters a waste liquid storage box. According to the utility model, the dual effects of power scouring, slurry control and performance simulation are realized.
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Description

TECHNICAL FIELD

[0001] The utility model relates to grouting liquid detection related technical field especially, it relates to grouting material is with the simulation test device of erosion resistance. BACKGROUND

[0002] In prior art, for grouting liquid, its use in research is mainly in laboratory stage, lacks performance simulation detection under actual situation, especially in actual construction, different working surface and medium of grouting back contact, when environment changes, should carry out performance detection simulation, provides basis for subsequent actual construction, and then lacks a kind of simulation experimental device that can be used in field, and convenient to disassemble. UTILITY MODEL CONTENT

[0003] The utility model discloses a grouting material is with the simulation test device of erosion resistance, its simple structure is convenient to assemble, can directly carry out performance simulation test to grouting material on construction site, to improve grouting efficiency.

[0004] To achieve the above object, the utility model is realized by the following technical scheme.

[0005] Grouting material is with the simulation test device of erosion resistance, including,

[0006] The power scouring mechanism is communicated with the thermostat, and the outflow tank in the power scouring mechanism is at least divided into three scouring simulation tank bodies with different smoothness through the shunt mechanism, and the flow outlet of each scouring simulation tank body is communicated with the waste liquid storage tank through the waste liquid pipe.

[0007] Speed regulation mechanism is arranged in the shunt mechanism, so that water flows into the scouring simulation tank body according to the set speed.

[0008] Further, the shunt mechanism includes a water supply main pipe connected with the outflow tank, and a plurality of water supply branch pipes connected with the scouring simulation tank bodies in one-to-one correspondence and arranged in parallel at the output end of the water supply main pipe, and a pressure valve and a first flow meter forming the speed regulation mechanism are arranged on each water supply branch pipe.

[0009] Further, the shunt mechanism includes a water supply main pipe connected with the outflow tank, and a plurality of water supply branch pipes connected with the scouring simulation tank bodies in one-to-one correspondence and arranged in parallel at the output end of the water supply main pipe, and a pressure valve and a first flow meter forming the speed regulation mechanism are arranged on each water supply branch pipe.

[0010] Further, the shunt mechanism includes a water supply main pipe connected with the outflow tank, and a plurality of water supply branch pipes connected with the scouring simulation tank bodies in one-to-one correspondence and arranged in parallel at the output end of the water supply main pipe, and a pressure valve and a first flow meter forming the speed regulation mechanism are arranged on each water supply branch pipe.

[0011] Further, the guiding mechanism comprises a top plate with a pipe hole located inside the pulp inlet, and air pressure output plates located on both sides of the top plate, which form a guiding path converging towards the top plate.

[0012] Further, the three scouring simulation boxes with different smoothness levels comprise at least a first scouring simulation box with smooth inner walls, a second scouring simulation box with rough inner walls, and a third scouring simulation box filled with a medium structure.

[0013] Further, the first scouring simulation box comprises a water inlet and a liquid outlet located in the lower part of the first scouring simulation box, and the scouring cavity is formed by connecting the water inlet and the liquid outlet through at least a smooth surface.

[0014] Further, the scouring cavity comprises a bottom plate with a smooth surface, and first and second lateral baffles located on both sides of the bottom plate, and the distance between the first and second lateral baffles is greater than the diameter of the water inlet.

[0015] Further, the second scouring simulation box comprises a rough bottom plate forming the bottom of the second scouring simulation box and provided with a rough surface, and the two ends of the rough bottom plate are connected with the water inlet and the liquid outlet.

[0016] Further, the third scouring simulation box comprises a water inlet and a liquid outlet located in the lower part, and the at least lower part of the third scouring simulation box is filled with a medium structure below the water inlet and the liquid outlet.

[0017] The beneficial effects of the present application are as follows:

[0018] The grouting material anti-scouring performance simulation test device in the present application can simulate the structure surface and the medium of grouting, analyze the anti-scouring performance under different structure surfaces and different media conditions, and comprehensively solve the difficulties in simulating the anti-scouring performance of grouting materials under different conditions. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 The grouting material anti-scouring performance simulation test device provided by the present application is shown in one of the structure schematic views;

[0020] Figure 2 The grouting material anti-scouring performance simulation test device provided by the present application is shown in one of the structure schematic views;

[0021] Figure 3 The grouting material anti-scouring performance simulation test device provided by the present application is shown in one of the structure schematic views;

[0022] Figure 4 The grouting material anti-scouring performance simulation test device provided by the present application is shown in one of the structure schematic views;

[0023] Figure 5 The first flushing simulation box structure schematic view provided by the utility model is shown in the figure;

[0024] Figure 6 The first flushing simulation box structure schematic view provided by the utility model is shown in the figure;

[0025] Figure 7 The first flushing simulation box structure schematic view provided by the utility model is shown in the figure;

[0026] Figure 8 The first flushing simulation box structure schematic view provided by the utility model is shown in the figure;

[0027] In the figure:

[0028] 1, constant temperature box; 2, base; 3, water delivery pipe; 4, outflow box; 5, pulp outlet; 6, water delivery branch pipe; 7, pressure valve; 8, first flow meter; 9, water delivery main pipe; 10, pulp branch pipe; 11, pulp storage tank; 12, pulp delivery pipe; 13, waste liquid storage box; 14, second flow meter; 15, communication pipe; 17, waste liquid pipe; 19, pulp inlet; 20, top plate; 21- side plate, 22, water inlet; 23, first lateral baffle; 24, smooth surface; 25, second lateral baffle; 26, medium structure; 27, wind pressure output plate, 28, pipe hole; 30, rough bottom plate; 31, liquid outlet; 40, flushing simulation box; 41, first flushing simulation box; 42, second flushing simulation box; 43, third flushing simulation box. DETAILED DESCRIPTION

[0029] The utility model will be explained in detail below in combination with each embodiment shown in the drawings, but it should be explained that these embodiments are not the limitation of the utility model, and the equivalent transformation or substitution of function, method or structure made by the ordinary skill in the art according to these embodiments all belong to the protection scope of the utility model.

[0030] Referring to the drawings, Figures 1-8 The grouting material anti-scouring performance simulation test device in the embodiment includes a power scouring mechanism communicated with the constant temperature box 1, the outflow box 4 in the power scouring mechanism is at least divided into three scouring simulation boxes 40 with different smoothness through a shunt mechanism, and the flow outlet of each scouring simulation box 40 is communicated with the waste liquid storage box 13 through a waste liquid pipe 17; in the test, in order to ensure better impact and flow, the embodiment increases a speed regulating mechanism during shunting, thereby meeting the adjustment of different speeds and realizing the effect that the water flow speed entering the different scouring simulation boxes 40 is different, so that more environmental possibilities are simulated.

[0031] When the slurry flows, the slurry flowing out of the slurry storage tank 11 in this embodiment flows out of the slurry outlet 5 under the action of the slurry control mechanism, flows into the corresponding flushing simulation box 40 through the slurry conveying pipe 12, and then flows into the set flushing cavity under the guidance of the guiding mechanism, and is impacted by the water flow with speed, and then flows out into the waste liquid storage tank 13 through the waste liquid pipe after being impacted by the water flow with speed.

[0032] In the above process, due to the existence of multiple flushing simulation boxes, different rough surfaces or performance flushing cavities are formed in each flushing simulation box, and then impact is performed in combination with different water flow speeds and slurry speeds, and finally flows out, thereby completing performance simulation through quality difference, and achieving multiple purposes at once.

[0033] In this embodiment, the setting of multiple performance flushing cavities simultaneously satisfies different performance detection and simulation tests, achieves multiple purposes at once, and improves the overall detection efficiency.

[0034] Firstly, the shunt mechanism is introduced as follows:

[0035] In this embodiment, the shunt mechanism includes a water conveying main pipe 9 connected with the outflow box 4, and a plurality of water conveying branch pipes 6 connected with the flushing simulation box 40 in one-to-one correspondence and arranged in parallel at the output end of the water conveying main pipe 9. The pressure valve 7 and the first flow meter 8 forming the speed regulation mechanism are arranged on each water conveying branch pipe 6. Specifically, the constant temperature water in the constant temperature box 1 is conveyed into the outflow box 4 through the water conveying pipe 3, and then the water in the outflow box 4 flows into the plurality of water conveying branch pipes 6 through the water conveying main pipe 9, and each water conveying branch pipe 6 is connected with one flushing simulation box 40. During the water flow, the pressure valve 7 is arranged on each water conveying branch pipe 6 to adjust the speed, and then the speed is measured through the first flow meter 8.

[0036] Secondly, the grouting control is introduced.

[0037] In this embodiment, the slurry flows into the flushing simulation box 40 through the slurry conveying pipe 12 and the slurry distribution pipe 10 after the outlet of the slurry mechanism.

[0038] In order to avoid the slurry flowing to other places, the guiding mechanism includes the top plate 20 located inside the slurry inlet 19 and provided with the pipe hole 28, and the air pressure output plate 27 located on both sides of the top plate 20, and the air pressure output plate 27 forms a guiding path converging towards the top plate. At this time, the air pressure output plate 27 is two, which are arranged on both sides of the top plate, and then it is connected with the pressure mechanism, so that the airflow in the box converges towards the top plate under the action of pressure and cannot flow out.

[0039] Thirdly, the three kinds of flushing simulation boxes are introduced.

[0040] In this embodiment, more types of scour simulation chambers can actually be set. For example, if four different construction surfaces are required, four types of scour simulation chambers can be set. In this embodiment, refer to... Figures 1-2 As can be seen, three scouring simulation chambers with different smoothness are set up, including at least a first scouring simulation chamber 41 with smooth inner wall, a second scouring simulation chamber 42 with rough inner wall, and a third scouring simulation chamber 43 filled with a medium structure. The specific roughness and medium structure can be selected according to the requirements.

[0041] The first flushing simulation box 41 in this embodiment includes an inlet 22 and an outlet 31 located in the lower part of the first flushing simulation box 41. The flushing cavity is formed by connecting the inlet 22 and the outlet 31 through at least a smooth surface 24, so that the slurry and water impact are carried out in the flushing cavity.

[0042] See attached document Figure 4 As shown, the flushing chamber includes a bottom plate with a smooth surface 24 and a first lateral baffle 23 and a second lateral baffle 25 located on both sides of the bottom plate. The distance between the first lateral baffle 23 and the second lateral baffle 25 is greater than the diameter of the water inlet 22, thereby facilitating the outflow and impact of water and slurry.

[0043] The second flushing simulation chamber 42 includes a rough bottom plate 30 forming the bottom of the second flushing simulation chamber and having a rough surface on its surface. The two ends of the rough bottom plate 30 are connected to the water inlet 22 and the liquid outlet 31. The addition of the rough bottom plate, with its rough surface, provides a certain degree of roughness.

[0044] The third scour simulation chamber 43 includes an inlet 22 and an outlet 31 located in the lower middle part. At least the lower middle part of the third scour simulation chamber, below the inlet 22 and outlet 31, is filled with a media structure 26. The media structure 26 can be placed as needed, and then the scour resistance of the grouting material under this media structure condition can be simulated for performance monitoring.

[0045] like Figures 1-2 As shown, this is a simulation experimental device for the erosion resistance of grouting materials under different conditions in this embodiment. It consists of three parts: a dynamic water flushing system, a grout control system, and a flushing simulation chamber.

[0046] The dynamic water flushing system is mainly composed of a thermostat 1, a water delivery pipe 3, an outflow tank 4, a water delivery branch pipe 6, a pressurizing valve 7, a water delivery main pipe 9, a waste liquid storage tank 13, a waste liquid pipe 17 and the like, which are all assembled on a base 2. The dynamic water flushing system has three water delivery routes, i.e. water flows out of the thermostat 1 and the outflow tank 4, passes through the water delivery main pipe 9 and the water delivery branch pipe 6, and is pressurized by the pressurizing valve 7 to change the flow rate of the water, and then reaches the water inlet 22 of each flushing simulation tank 40. The waste liquid flushed out by the water flows out of the liquid outlet 31, and then flows into the waste liquid storage tank 13 through the waste liquid pipe 17.

[0047] Water flows out of the thermostat 1 and the outflow tank 4, passes through the water delivery main pipe 9 and the water delivery branch pipe 6, and is pressurized by the pressurizing valve 7 to change the flow rate of the water, and then reaches the water inlet 22 of the second flushing simulation tank 42. The waste liquid flushed out by the water flows out of the liquid outlet 31, and then flows into the waste liquid storage tank 13 through the waste liquid pipe 17. Water flows out of the thermostat 1 and the outflow tank 4, passes through the water delivery main pipe 9 and the water delivery branch pipe 6, and is pressurized by the pressurizing valve 7 to change the flow rate of the water, and then reaches the water inlet 22 of the third flushing simulation tank 42. The waste liquid flushed out by the water flows out of the liquid outlet 31, and then flows into the waste liquid storage tank 13 through the waste liquid pipe 17.

[0048] The slurry control system is provided with a second flow meter 14 and a slurry pressurizing valve. The working principle is that the slurry is transported to different flushing simulation tanks 40 through the slurry storage tank 11, the slurry delivery pipe 12 and the like, and then through the slurry inlet 19.

[0049] The first flushing simulation tank 41 is mainly a smooth plane flushing simulation tank. The working principle is that the slurry slowly flows into the tank from the pipe hole 28 of the slurry inlet, and then the pipe hole 28 is provided to prevent the slurry from being directly distributed unevenly into the tank from the pipe. Then, the air pressure output plates 27 on the left and right sides of the pipe hole can make the slurry fully flow onto the bottom plate with a smooth surface 24. Then, the slurry is simulated under different water flow rates, and finally part of the slurry flows out of the liquid outlet under the action of the water flushing. According to the formula slurry retention rate = retained slurry / total slurry mass, the total slurry mass is the weight before the water flushing, and the retained slurry is the weight after the water flushing.

[0050] The second scouring simulation chamber 42, forming a rough surface scouring simulation chamber, works by the slurry slowly flowing into the chamber from the inlet pipe 28. To prevent the slurry from distributing around the pipe and failing to flow fully into the chamber, air pressure output plates on both sides of the pipe ensure the slurry flows fully onto the rough base plate 30. Next, flowing water at different velocities enters the simulation chamber through the inlet, simulating the scouring resistance of the grouting material on different roughness surfaces under varying water flow rates. Finally, some slurry flows out from the outlet under the scouring action of the flowing water. The slurry retention rate is calculated as: Slurry retention rate = Retained slurry / Total slurry mass, where the total slurry mass is the weight before scouring with flowing water, and the retained slurry is the weight after scouring with flowing water. The scouring resistance of the slurry on surfaces with different water flow rates and roughness is calculated.

[0051] For the third scouring simulation chamber 43, which is filled with different media, the working principle is mainly that the slurry flows into the chamber slowly through the pipe hole to prevent uneven distribution of the slurry from entering directly from the pipe. To prevent the slurry from being distributed around the pipe hole and not fully flowing into the chamber, air pressure output plates on both sides of the pipe hole ensure that the slurry flows fully into the medium voids inside the simulation chamber. Next, flowing water at different velocities flows into the simulation chamber through the water inlet to simulate the scouring performance of the grouting material in different media under different water flow velocities. Finally, some slurry flows out from the outlet 39 under the action of flowing water. According to the formula, slurry retention rate = retained slurry / total slurry mass, where the total slurry mass is the weight before flowing water scouring and the retained slurry is the weight after flowing water scouring. The scouring performance of the slurry under different water flow velocities and different filling media is calculated.

[0052] In this embodiment, the waste liquid storage tank 13 is connected to the slurry storage tank 11 through the connecting pipe 15, providing a basis for subsequent reuse.

[0053] In this embodiment, the medium structure includes sand particles or gravel, etc.

[0054] The detailed descriptions listed above are merely specific descriptions of feasible implementations of this utility model, and are not intended to limit the scope of protection of this utility model. All equivalent implementations or modifications made without departing from the spirit of this utility model should be included within the scope of protection of this utility model.

[0055] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.

[0056] Furthermore, it should be understood that although the present specification is described in terms of embodiments, not every embodiment according to the present specification needs to exhibit each and every characteristic specified in the present specification. The specification can also be described in terms of a single independent technical solution, but this does not mean that each embodiment only contains one independent technical solution. The specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by a person skilled in the art.

Claims

1. A simulation test device for the erosion resistance of grouting materials, characterized in that, include, A power flushing mechanism connected to a constant temperature chamber, wherein the outflow box of the power flushing mechanism is diverted by a diversion mechanism to at least three flushing simulation boxes with different smoothness, and the outflow outlet of each of the flushing simulation boxes is connected to a waste liquid storage box through a waste liquid pipe. The diversion mechanism is equipped with a speed regulation mechanism, which allows the water to enter the flushing simulation tank at a set speed; It also includes a slurry control mechanism, which allows the slurry in the storage tank to flow from the slurry outlet through the slurry delivery pipe to the corresponding flushing simulation box, and then be guided by the guiding mechanism into the set flushing chamber, where it impacts the water flow with velocity, and after being impacted by the water flow with velocity, it flows out through the waste liquid pipe into the waste liquid storage tank.

2. The erosion resistance simulation test device for grouting materials according to claim 1, characterized in that, The diversion mechanism includes a main water supply pipe connected to the outflow box, and water supply pipes arranged in parallel at the output end of the main water supply pipe and connected one-to-one with the flushing simulation box. Each water supply pipe is equipped with a pressure valve and a first flow meter to form a speed regulation mechanism.

3. The erosion resistance simulation test device for grouting materials according to claim 1, characterized in that, The slurry control mechanism's outlet is connected to the slurry inlet located at the top of the scouring simulation tank via a slurry delivery pipe and a slurry distribution pipe.

4. The erosion resistance simulation test device for grouting materials according to claim 3, characterized in that, The guiding mechanism includes a top plate with pipe holes located inside the slurry inlet, and air pressure output plates located on both sides of the top plate, the air pressure output plates forming a guiding path that converges towards the top plate.

5. The erosion resistance simulation test device for grouting materials according to claim 1, characterized in that, The three scouring simulation chambers with different smoothness include at least a first scouring simulation chamber with smooth inner walls, a second scouring simulation chamber with rough inner walls, and a third scouring simulation chamber filled with a medium structure.

6. The erosion resistance simulation test device for grouting materials according to claim 5, characterized in that, The first flushing simulation box includes a water inlet and a liquid outlet located in the lower part of the first flushing simulation box, and the flushing cavity is provided between the water inlet and the liquid outlet through at least a smooth surface.

7. The erosion resistance simulation test device for grouting materials according to claim 6, characterized in that, The flushing chamber includes a base plate with a smooth surface and a first lateral baffle and a second lateral baffle located on both sides of the base plate. The distance between the first lateral baffle and the second lateral baffle is greater than the diameter of the water inlet.

8. The erosion resistance simulation test device for grouting materials according to claim 5, characterized in that, The second flushing simulation chamber includes a rough bottom plate forming the bottom of the second flushing simulation chamber and having a rough surface on its surface. The two ends of the rough bottom plate are connected to an inlet and an outlet.

9. The erosion resistance simulation test device for grouting materials according to claim 5, characterized in that, The third flushing simulation box includes an inlet and an outlet located in the lower middle part. At least in the lower middle part of the third flushing simulation box, below the inlet and outlet, a medium structure is filled.