Battery connecting line

By designing mounting grooves and receiving grooves on the protective sleeve of the battery connection cable, combined with guiding bevels and locking structures, the problem of unstable connection between the cap and the protective sleeve is solved, achieving dust and water resistance and connection stability.

CN224020984UActive Publication Date: 2026-03-20TAIZHOU KAITONG NEW ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2026-03-20

AI Technical Summary

Technical Problem

The existing battery connector cap and protective cover are not connected stably, which affects the dustproof and waterproof effect, and the movement of the connector may cause stability problems.

Method used

A battery connection cable was designed with a protective sleeve having an installation groove and a receiving groove. The cap is embedded into the receiving groove by a connecting strap. Combined with a guide bevel and a locking structure, the flatness and stability of the cap are ensured. It is initially fixed by a positioning groove and a limiting boss.

Benefits of technology

It achieves dustproof and waterproof effect for the cap, ensures the stability and reliability of the connection, and prevents the connection strap from moving and affecting the connection between the cap and the protective cover.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224020984U_ABST
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Abstract

The utility model relates to a battery connecting line which comprises a protective sleeve, a mounting groove is formed in the protective sleeve, a connecting belt and a cap are arranged on the protective sleeve, the connecting belt is used for connecting the cap and the protective sleeve, and the cap is used for being inserted into and covering the mounting groove to achieve waterproof insulation. A containing groove communicating with the mounting groove is formed in the peripheral face of the protective sleeve and used for containing the connecting belt. The flatness of the cap is guaranteed, and the dustproof and waterproof effects of the cap are guaranteed.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of battery, in particular to a battery connecting wire. BACKGROUND

[0002] The battery connecting wire is widely used in electric vehicles, energy storage systems, mobile devices, electric vehicles and other fields. In the electric vehicle, the battery connecting wire is used to connect the battery module to provide different voltage power supply for the whole vehicle and ensure the normal operation of the whole vehicle.

[0003] In the prior art, the battery connecting wire comprises a protective sleeve and a copper sheet, the copper sheet is arranged in the protective sleeve, the copper sheet is used for electrically connecting the battery module, an installation groove is formed on the protective sleeve, the installation groove is used for screwing in the connecting bolt, a cap cover made of rubber is arranged on the protective sleeve, and a connecting band is arranged on the protective sleeve, the connecting band is used for connecting the cap cover and the protective sleeve, the cap cover is in plug-in cooperation with the installation groove, and the cap cover is used for dustproof and waterproof. When the cap cover is inserted into the installation groove, the connecting band will interfere with the side wall of the protective sleeve around the installation groove, so that the cap cover is inclined after being covered, which affects the connection stability of the cap cover and the protective sleeve, and even affects the dustproof and waterproof effect of the cap cover. CONTENT OF THE UTILITY MODEL

[0004] In order to solve the above technical problems, the present application provides a battery connecting wire.

[0005] The battery connecting wire provided by the present application adopts the following technical scheme:

[0006] The battery connecting wire comprises a protective sleeve, an installation groove is formed on the protective sleeve, a connecting band and a cap cover are arranged on the protective sleeve, the connecting band is used for connecting the cap cover and the protective sleeve, the cap cover is used for being inserted into and covered on the installation groove to realize waterproof insulation, a containing groove is formed on the outer peripheral surface of the protective sleeve and is in communication with the installation groove, and the containing groove is used for containing the connecting band.

[0007] Through the above technical scheme, after the cap cover is covered into the installation groove, the connecting band is embedded into the containing groove, so as to ensure the flatness of the cap cover and ensure the dustproof, waterproof and insulation effect of the cap cover.

[0008] Optionally, the cap cover comprises a hand holding part and an installation part, the hand holding part is used for being held by an operator, and the installation part is in plug-in cooperation with the installation groove to realize waterproof insulation.

[0009] Through the above technical scheme, the operator holds the hand holding part of the cap cover, and inserts the installation part into the installation groove, so as to facilitate the operation.

[0010] Optionally, a guide inclined surface is formed on the outer peripheral surface of the installation part, the guide inclined surface is used for abutting against the inner wall of the opening peripheral circle of the installation groove to guide the installation part into the installation groove.

[0011] By adopting the technical scheme, the cap is guided to insert the installation slot through the guide slope, so that the cap is inserted more tightly in the process of inserting the installation slot, an interference fit effect is achieved, and the connection stability of the cap and the installation slot is ensured.

[0012] Optionally, a positioning slot is formed in the outer circumferential surface of the protective sleeve and communicates with the installation slot, and the positioning slot is used for plug-in cooperation with the battery module.

[0013] By adopting the technical scheme, when the battery connecting line is installed and fixed, the battery connecting line is preliminarily limited on the battery module through the positioning slot, and subsequent electrical connection operation is facilitated.

[0014] Optionally, a limiting boss is arranged on the inner wall of the installation slot, and the limiting boss is used for abutting against the cap.

[0015] By adopting the technical scheme, the cap is inserted in place through the abutting of the limiting boss and the cap, and a better limiting effect is achieved.

[0016] Optionally, a locking structure is arranged on the protective sleeve, and the locking structure is used for locking the connecting band.

[0017] By adopting the technical scheme, the locking structure locks the connecting band, so as to avoid movement of the connecting band as much as possible and prevent the movement of the connecting band from affecting the connection stability of the cap and the protective sleeve.

[0018] Optionally, the locking structure comprises a locking block arranged on the inner wall of the accommodating slot, and the locking block is used for abutting against the connecting band.

[0019] By adopting the technical scheme, the connecting band is inserted into the installation slot, the locking block is deformed by being pressed, the locking block returns to the original state after the connecting band is inserted into the accommodating slot, and the locking block abuts against the connecting band to limit and lock the connecting band.

[0020] Optionally, the cross-sectional dimension of the hand-holding part is greater than the opening surface diameter of the installation slot, and the side wall of the hand-holding part is used for abutting against the outer edge of the installation slot.

[0021] By adopting the technical scheme, the hand-holding part can be conveniently held by an operator, and the hand-holding part abuts against the outer edge of the installation slot to limit the insertion of the cap into the installation slot.

[0022] In summary, the present application has at least one of the following beneficial technical effects:

[0023] 1. The connecting band is embedded in the accommodating slot, the flatness of the cap is ensured, and the dustproof and waterproof effect of the cap is ensured.

[0024] 2. The guide slope makes the cap tighter during the process of inserting into the installation slot, achieving the effect of interference fit, ensuring the connection stability of the cap and the installation slot;

[0025] 3. The locking structure locks the connecting band, trying to avoid the movement of the connecting band, preventing the movement of the connecting band from affecting the connection stability of the cap and the protective sleeve. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 is a structural schematic diagram of embodiment 1 of the present application.

[0027] Figure 2 is a sectional view along Figure 1 A-A in FIG. 1.

[0028] Figure 3 is a structural schematic diagram of embodiment 2 of the present application.

[0029] Figure 4 is a sectional view of embodiment 3 of the present application.

[0030] Reference signs: 1, protective sleeve; 11, installation slot; 12, containing groove; 13, positioning groove; 2, connecting band; 3, cap; 31, hand holding part; 32, installation part; 321, guide slope; 33, avoiding groove; 4, limiting boss; 5, locking structure; 51, locking block; 511, limiting groove; 6, copper sheet; 61, through hole. DETAILED DESCRIPTION

[0031] The following will be combined with the Figures 1-4 The present application is further described in detail.

[0032] Embodiment 1:

[0033] Embodiment 1 of the present application discloses a battery connecting wire. Referring to Figure 1 With Figure 2 , the battery connecting wire comprises a protective sleeve 1, an installation slot 11 is formed on the side wall of the protective sleeve 1, a connecting band 2 and a cap 3 are integrally injection molded on the protective sleeve 1, the connecting band 2 connects the cap 3 and the protective sleeve 1, and the cap 3 is inserted and matched with the installation slot 11. A containing groove 12 is formed on the outer peripheral surface of the protective sleeve 1 and communicates with the installation slot 11, the containing groove 12 is formed on the end surface of the protective sleeve 1 where the opening surface of the installation slot 11 is located, and the containing groove 12 extends through the side wall of the protective sleeve 1 along the radial direction of the opening surface of the installation slot 11, and the containing groove 12 contains the connecting band 2.

[0034] Referring to Figure 2It also includes a copper sheet 6, and a protective sleeve 1 is integrally injection molded onto the copper sheet 6, so that the protective sleeve 1 covers the copper sheet 6 and protects it. The mounting groove 11 is connected to the mounting space of the copper sheet 6, and the mounting groove 11 allows bolts to be inserted. The copper sheet 6 has a through hole 61 for the bolts to pass through. The copper sheet 6 is fixedly connected to the battery module by bolts, and the copper sheet 6 and the battery module are electrically connected. The cap 3 is inserted into the mounting groove 11 to seal the opening of the mounting groove 11 and to provide waterproof and insulating protection for the copper sheet 6 and the bolts.

[0035] Reference Figure 2 The cap 3 is made of a flexible insulating material. The cap 3 includes a handle 31 and a mounting part 32. The handle 31 is for the operator to hold, and the mounting part 32 is inserted into the mounting groove 11. The outer side wall of the mounting part 32 abuts against the inner wall of the mounting groove 11 to achieve a seal. The diameter of the handle 31 is smaller than the diameter of the mounting part 32.

[0036] Reference Figure 2 A guide slope 321 is formed on the outer peripheral surface of the mounting part 32. The guide slope 321 is formed on the end of the mounting part 32 that is inserted into the mounting groove 11. A clearance groove 33 is provided on the side wall of the cap 3 near the copper sheet 6. The guide slope 321 is the chamfer between the side wall of the end of the mounting part 32 where the opening surface of the clearance groove 33 is located and the outer ring side wall of the mounting part 32. The guide slope 321 is inclined in a direction that is closer to the central axis of the cap 3 the further away from the opening surface of the mounting groove 11. The guide slope 321 is used to guide the mounting part 32 to be inserted into the mounting groove 11, and makes the mounting part 32 tighter and tighter, eventually deforming and interfering with the inner wall of the mounting groove 11, ensuring the connection stability between the cap 3 and the protective sleeve 1.

[0037] Reference Figure 2 The clearance groove 33 extends in the opposite direction to the installation direction of the cap 3, and the clearance groove 33 is used to accommodate bolts.

[0038] Reference Figure 2 A limiting boss 4 is integrally formed on the inner wall of the mounting groove 11. The limiting boss 4 is annular, which makes the mounting groove 11 and the copper sheet 6 mounting space connected. The limiting boss 4 abuts against the side wall of the end of the mounting part 32 at the outer edge of the opening surface of the clearance groove 33 to limit the depth of the mounting part 32 inserted into the mounting groove 11.

[0039] Reference Figure 1 and Figure 2 A positioning groove 13, which communicates with the mounting groove 11, is provided on the outer peripheral surface of the end of the protective sleeve 1 away from the cap 3. The positioning groove 13 extends along the extension direction of the central axis of the mounting groove 11 and penetrates the side wall of the protective sleeve 1 away from the cap 3. The positioning groove 13 is used to insert and cooperate with the positioning structure on the battery module to initially fix the protective sleeve 1 and facilitate the installation of bolts.

[0040] The use principle of the battery connecting line in the embodiment of the application is as follows: first, the protective sleeve 1, the connecting band 2 and the cap 3 are integrally injection molded on the copper sheet 6; an operator preliminarily positions the protective sleeve 1 on the battery module through the positioning groove 13, completely fixes the protective sleeve 1 on the battery module through the bolt, and realizes the electrical connection between the copper sheet 6 and the battery module; finally, the cap 3 is covered, so that the mounting portion 32 is in interference fit with the inner wall of the mounting groove 11, until the end of the mounting portion 32 abuts against the limiting boss 4, and the connecting band 2 is inserted into the containing groove 12.

[0041] Embodiment 2

[0042] With reference to Figure 3 Different from embodiment 1, the protective sleeve 1 is provided with the locking structure 5 in the embodiment, the locking structure 5 locks the connecting band 2, so that the connecting band 2 is fixed in the containing groove 12. The locking structure 5 includes two locking blocks 51 respectively mounted on the two opposite inner walls of the containing groove 12, the two locking blocks 51 are symmetrically arranged, and the two locking blocks 51 extend towards the direction of closing the opening face of the containing groove 12. The locking block 51 is made of elastic material. The locking block 51 abuts against the connecting band 2, and the connecting band 2 is fibered in the containing groove 12.

[0043] With reference to Figure 3 The side wall of the locking block 51 is provided with the limiting groove 511 extending along the direction close to the central axis of the cap 3, so that the cross-sectional shape of the locking block 51 is in the shape of “L”. The opposite side walls of the two limiting grooves 511 abut against the two side edges of the connecting band 2 in the width direction; the other inner wall face of the limiting groove 511 abuts against the upper end face of the connecting band 2, and cooperates with the inner wall of the containing groove 12.

[0044] When the operator covers the cap 3, the connecting band 2 deforms the locking block 51, until the connecting band 2 is inserted into the containing groove 12, and the locking block 51 restores to the original state, and limits the connecting band 2.

[0045] Embodiment 3

[0046] With reference to Figure 4 Different from embodiment 1, the diameter of the handheld portion 31 is greater than the diameter of the mounting portion 32 in the embodiment, when the mounting portion 32 is inserted into the mounting groove 11, the side wall of the handheld portion 31 close to the mounting portion 32 abuts against the outer edge of the mounting groove 11, indicating that the cap 3 is installed in place.

[0047] The above are the preferred embodiments of the application, which do not limit the protection scope of the application, so that: any equivalent changes made according to the structure, shape, principle of the application should be covered in the protection scope of the application.

Claims

1. A battery connector cable, characterized in that: The protective sleeve (1) includes an installation groove (11) on which a connecting strap (2) and a cap (3) are provided. The connecting strap (2) is used to connect the cap (3) and the protective sleeve (1). The cap (3) is used to insert into and cover the installation groove (11) to achieve waterproof insulation. The outer circumferential surface of the protective sleeve (1) has a receiving groove (12) that communicates with the installation groove (11). The receiving groove (12) is used to receive the connecting strap (2).

2. The battery connection cable according to claim 1, characterized in that: The cap (3) includes a hand-held part (31) and a mounting part (32). The hand-held part (31) is for the operator to hold, and the mounting part (32) is inserted into the mounting groove (11) to achieve waterproof insulation.

3. The battery connection cable according to claim 2, characterized in that: A guide slope (321) is formed on the outer peripheral surface of the mounting part (32). The guide slope (321) is used to abut against the inner wall around the opening surface of the mounting groove (11) to guide the mounting part (32) into the mounting groove (11).

4. The battery connection cable according to claim 1, characterized in that: The protective sleeve (1) has a positioning groove (13) on its outer peripheral surface that communicates with the mounting groove (11). The positioning groove (13) is used to connect and cooperate with the battery module.

5. The battery connector according to claim 1, characterized in that: The inner wall of the mounting groove (11) is provided with a limiting boss (4), which is used to abut against the cap (3).

6. The battery connection cable according to claim 1, characterized in that: The protective sleeve (1) is provided with a locking structure (5), which is used to lock the connecting strap (2).

7. The battery connection cable according to claim 6, characterized in that: The locking structure (5) includes a locking block (51) disposed on the inner wall of the receiving groove (12), the locking block (51) being used to abut against the connecting strip (2).

8. The battery connection cable according to claim 2, characterized in that: The cross-sectional dimension of the handheld part (31) is larger than the opening diameter of the mounting groove (11), and the sidewall of the handheld part (31) is used to abut against the outer edge of the mounting groove (11).