Tabletting device for milk-containing milk tablets

Abstract

The utility model discloses a milk-containing milk tablet tabletting device, which relates to the technical field of food processing, and comprises a bottom plate, a vibration filling mechanism, a support column, a fixing sleeve, a tabletting mechanism and a powder scraping mechanism, the upper surface of the bottom plate is fixedly connected with a lower die, the lower surface of the bottom plate is provided with the vibration filling mechanism, the upper surface of the bottom plate is fixedly connected with the support column, and the support column is fixedly connected with the fixing sleeve. According to the utility model, the vibrating and filling mechanism is arranged, vibrators are uniformly distributed in the mounting groove in the lower surface of the bottom plate, and short-time low-frequency vibration is triggered in a powder filling stage, so that milk powder particles in the lower mold are leveled and tightly filled, loose gaps are eliminated, and the powder filling efficiency is improved. Density layering or cracking of the milk tablets is avoided; meanwhile, the rubber pads at the four corners of the bottom plate absorb vibration afterwaves through the high-damping characteristic, equipment shaking and powder splashing are restrained, and the stability of the device during operation is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to food processing technical field, concretely is a kind of milk-containing tablet pressing device. BACKGROUND

[0002] In the compression molding process of milk-containing tablet, powder filling uniformity and excess material cleaning effect are crucial to finished product quality, but the prior art has the following defects:

[0003] Powder filling uneven problem: traditional tablet pressing device relies on manual or mechanical filling powder, because milk powder has poor fluidity and is easy to cake, resulting in loose powder distribution or local accumulation in lower mold, affecting the uniformity of milk tablet density, and unevenly filled powder is prone to thickness deviation after compression, and even milk tablet cracking due to internal stress concentration.

[0004] Excess material residue leads to compression defects: excess powder is often attached to the surface of the lower mold after filling, and if not cleaned in time, excess powder will mix into the edge of the formed milk tablet during compression, causing edge burrs, uneven density and other problems, and in severe cases, the milk tablet structure is damaged due to excessive local pressure.

[0005] Therefore, we propose a milk-containing tablet pressing device. SUMMARY

[0006] 1. Problem to be solved

[0007] In view of the problems existing in the prior art, the purpose of the utility model is to provide a milk-containing tablet pressing device to solve the problems mentioned in the background art.

[0008] 2. Technical solution

[0009] To achieve the above purpose, the utility model provides the following technical solutions:

[0010] The utility model provides a kind of milk-containing tabletting device, including bottom plate, vibration filling mechanism, support column, fixed sleeve, tabletting mechanism and scrape end mechanism, the upper surface of bottom plate is fixedly connected with lower mould, the lower surface of bottom plate is equipped with vibration filling mechanism, the upper surface of bottom plate is fixedly connected with support column, the outer surface of support column is fixedly connected with fixed sleeve by bolt, the fixed sleeve is equipped with tabletting mechanism, and the tabletting mechanism includes lifting cylinder, lifting rod, toothed plate, rotating shaft, handle and upper mould, the outer surface of fixed sleeve is fixedly connected with lifting cylinder, rotating shaft is rotatably connected between the inner wall of both sides of lifting cylinder, the outer surface of rotating shaft is fixedly connected with gear, the upper surface of lifting cylinder is equipped with through slot, lifting rod is slidably connected in through slot, the outer surface of lifting rod is fixedly connected with vertically arranged toothed plate, and toothed plate and gear in lifting cylinder are mutually engaged, the bottom end of lifting rod is fixedly connected with upper mould, one end of rotating shaft penetrates the inner wall of lifting cylinder and is fixedly connected with handle, and the bottom plate is equipped with the scrape end mechanism of scraping the surface of lower mould.

[0011] As a further scheme of the utility model: the upper surface of the upper mould is fixedly connected with a limit rod, and the limit rod penetrates the lifting cylinder and is slidably connected thereto.

[0012] As a further scheme of the utility model: the vibration filling mechanism includes a vibrator, and the lower surface of the bottom plate is provided with a mounting groove, and a plurality of uniformly distributed vibrators are fixedly connected in the mounting groove.

[0013] As a further scheme of the utility model: the lower surface of the bottom plate is fixedly connected with rubber pads at four corners.

[0014] As a further scheme of the utility model: the scrape end mechanism includes a moving plate and a push plate, both sides of the bottom plate are provided with a sliding groove, a sliding block is slidably connected in the sliding groove, the outer surface of the sliding block is fixedly connected with the moving plate, and the push plate is connected between the two moving plates through an adjusting mechanism.

[0015] As a further scheme of the utility model: the adjusting mechanism includes a locking block, the outer surface of the moving plate is provided with a vertically arranged adjusting groove, the adjusting groove is slidably connected with an adjusting block, the two ends of the push plate are fixedly connected with the two adjusting blocks respectively, the outer surface of the adjusting block is threadedly connected with the locking block, and the locking block is in contact with the outer surface of the moving plate.

[0016] Compared with the prior art, the utility model has the advantages that:

[0017] 1.The utility model discloses a vibration filling mechanism, the vibrator is evenly distributed in the mounting groove of bottom plate lower surface, triggers short time low frequency vibration in powder filling stage, makes the milk powder particle in lower mould flow flat and fills closely, eliminates loose gap, avoids milk piece density stratification or cracking, simultaneously, the rubber pad of bottom plate four corners absorbs vibration afterwave through high damping characteristic, restrains equipment shaking and powder splashing, improves the stability when the device operates.

[0018] 2.The utility model discloses a scrape end mechanism, the moving plate sliding in the sliding slot drives the horizontal scraping of push plate to remove the excess material on the surface of lower mould, and the push plate height is adjusted flexibly by the cooperation of adjusting groove and locking block, and the different excess material thickness is adapted, and the locking block fixes the position of adjusting block through screw locking, and the push plate height is stable when scraping end. ACCURACY OF DRAWINGS

[0019] Fig. 1 It is a structural schematic diagram of a milk-containing tablet pressing device.

[0020] Fig. 2 It is a bottom plate of a milk-containing tablet pressing device.

[0021] In the drawing: 1, bottom plate; 2, sliding groove; 3, moving plate; 4, adjusting groove; 5, locking block; 6, lower mould; 7, push plate; 8, support column; 9, fixed sleeve; 10, lifting rod; 11, limiting rod; 12, toothed plate; 13, lifting cylinder; 14, rotating shaft; 15, handle; 16, upper mould; 17, mounting groove; 18, vibrator; 19, rubber pad. DETAILED DESCRIPTION

[0022] The technical scheme in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model.

[0023] Please refer to Figs. 1-2 In the embodiments of the utility model, a milk-containing tablet pressing device comprises a bottom plate 1, a vibration filling mechanism, a support column 8, a fixed sleeve 9, a tablet pressing mechanism and a scrape end mechanism.

[0024] The upper surface of the bottom plate 1 is fixedly connected with a lower mould 6, the lower surface of the bottom plate 1 is provided with a vibration filling mechanism, the vibration filling mechanism comprises a vibrator 18, the lower surface of the bottom plate 1 is provided with a mounting groove 17, a plurality of uniformly distributed vibrators 18 are fixedly connected in the mounting groove 17, and the lower surface of the bottom plate 1 is fixedly connected with rubber pads 19 at four corners.

[0025] It should be noted that the uniformity of powder filling is improved by the vibration filling mechanism. During the powder filling stage, the multiple vibrators 18 uniformly distributed in the mounting groove 17 are started to transmit short-time low-frequency vibration to the bottom plate 1, so as to promote the milk powder particles in the lower mold 6 to automatically flow and tightly fill under the action of vibration, effectively eliminate loose gaps, avoid density stratification or cracking of the milk tablets caused by uneven filling, and the vibrators 18 are embedded in the mounting groove 17 of the bottom plate 1, which reduces the direct impact on the lower mold 6 through physical isolation; at the same time, the rubber pads 19 at the four corners of the lower surface of the bottom plate 1 absorb the vibration residual wave through the high damping characteristic, suppress the overall shaking of the equipment, ensure the vibration filling effect, avoid powder splashing or equipment displacement, and improve the stability of the device.

[0026] The upper surface of the bottom plate 1 is fixedly connected with a support column 8, the outer surface of the support column 8 is fixedly connected with a fixed sleeve 9 through bolts, the fixed sleeve 9 is provided with a tablet pressing mechanism, the tablet pressing mechanism comprises a lifting cylinder 13, a lifting rod 10, a toothed plate 12, a rotating shaft 14, a handle 15 and an upper mold 16, the outer surface of the fixed sleeve 9 is fixedly connected with the lifting cylinder 13, the rotating shaft 14 is rotatably connected between the inner walls of the lifting cylinder 13, the outer surface of the rotating shaft 14 is fixedly connected with a gear, the upper surface of the lifting cylinder 13 is provided with a through groove, the lifting rod 10 is slidably connected in the through groove, the outer surface of the lifting rod 10 is fixedly connected with the vertically arranged toothed plate 12, and the toothed plate 12 is meshed with the gear in the lifting cylinder 13, the bottom end of the lifting rod 10 is fixedly connected with the upper mold 16, one end of the rotating shaft 14 penetrates the inner wall of the lifting cylinder 13 and is fixedly connected with the handle 15, the upper surface of the upper mold 16 is fixedly connected with a limiting rod 11, the limiting rod 11 penetrates the lifting cylinder 13 and is slidably connected therewith, so as to forcibly constrain the lifting rod 10 to move only in the vertical direction, reduce the risk of lateral deviation of the upper mold 16, and ensure the alignment accuracy of the upper and lower molds.

[0027] It should be noted that during operation, rotating the handle 15 drives the rotating shaft 14 and the gear to rotate, the meshing action of the gear and the toothed plate 12 converts the rotary motion into the vertical lifting of the lifting rod 10, so that the upper and lower mold plates are buckled, achieving the effect of tablet pressing, and the support column 8 and the fixed sleeve 9 are connected through bolts, which can be quickly disassembled and replaced with different specifications of lifting cylinders 13 or upper molds 16, adapting to the production needs of milk tablets of different thicknesses.

[0028] The bottom plate 1 is provided with a residual material scraping mechanism for scraping the residual material on the surface of the lower mold 6, and the residual material scraping mechanism comprises a moving plate 3 and a push plate 7.

[0029] It should be noted that the residual material scraping mechanism achieves the effect of efficient residual material cleaning, the sliding groove 2 on the two sides of the bottom plate 1 is slidably connected with a sliding block, the moving plate 3 fixedly connected with the outer surface of the sliding block can move horizontally along the sliding groove 2, and the push plate 7 between the two moving plates 3 is driven to translate synchronously, so that the residual powder on the surface of the lower mold 6 is quickly scraped off, and in the adjusting mechanism, the vertical adjusting groove 4 formed in the outer surface of the moving plate 3 is slidably connected with an adjusting block, the two ends of the push plate 7 are fixedly connected with the two adjusting blocks respectively, and the height of the push plate 7 relative to the lower mold 6 can be adjusted by sliding the adjusting block up and down in the adjusting groove 4, so that the residual material with different thicknesses can be adapted, and after adjustment, the rotating locking block 5 is tightly contacted with the outer surface of the moving plate 3, the position of the adjusting block is fixed by using the threaded locking force, the height of the push plate 7 is stable and does not deviate during scraping, and the cleaning effect of the residual material is improved.

[0030] In summary, the milk tablet forming quality and production efficiency are optimized by cooperation of the vibration filling mechanism, the tablet pressing mechanism and the residual material scraping mechanism.

[0031] 1. The vibration filling mechanism: the vibrators 18 are uniformly distributed in the mounting grooves 17 on the lower surface of the bottom plate 1, short-time low-frequency vibration is triggered in the powder filling stage, the milk powder particles in the lower mold 6 are caused to flow flat and tightly fill, loose gaps are eliminated, and the density stratification or cracking of the milk tablet is avoided; meanwhile, the rubber pads 19 at the four corners of the bottom plate 1 absorb the residual vibration by high damping characteristics, inhibit the equipment shaking and powder splashing, and improve the stability of the device during operation.

[0032] 2. The tablet pressing mechanism: the lifting cylinder 13 arranged on the fixed sleeve 9 is meshed and driven by the gear and the toothed plate 12, the rotating handle 15 drives the lifting rod 10 to vertically lift and drive the upper mold 16 to press down; the limiting rod 11 forcibly restricts the lifting rod 10 to move only in the vertical direction, ensures the alignment accuracy of the upper and lower molds, and avoids the tablet defects caused by lateral deviation; the bolt connection design of the support column 8 and the fixed sleeve 9 supports quick replacement of the lifting cylinder 13 or the upper mold 16, and adapts to the production requirements of milk tablets with different thicknesses.

[0033] 3. Adjustable end scraping mechanism: the moving plate 3 sliding in the chute 2 drives the push plate 7 to scrape the excess material on the surface of the lower mold 6 horizontally, the adjusting groove 4 cooperates with the locking block 5 to realize flexible height adjustment of the push plate 7, and different excess material thicknesses are adapted; the locking block 5 fixes the position of the adjusting block through screw locking, so that the height of the push plate 7 is stable during end scraping.

[0034] The circuit and the control involved in the utility model are prior art, and too much repetition is not performed herein.

[0035] The above only describes preferred embodiments of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement and improvement, etc. within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A tabletting device for milk-containing tablets, characterized in that The utility model relates to a tablet filling and packaging machine, including: The upper surface of the bottom plate (1) is fixedly connected with a lower mold (6); The lower surface of the bottom plate (1) is provided with a vibration filling mechanism; The upper surface of the bottom plate (1) is fixedly connected with a support column (8); The outer surface of the support column (8) is fixedly connected with a fixing sleeve (9) through bolts; The outer surface of the fixing sleeve (9) is fixedly connected with a lifting cylinder (13), a rotating shaft (14), a handle (15) and an upper mold (16), the outer surface of the rotating shaft (14) is fixedly connected with a gear, the upper surface of the lifting cylinder (13) is provided with a through slot, the through slot is slidably connected with a lifting rod (10), the outer surface of the lifting rod (10) is fixedly connected with a vertically arranged toothed plate (12), and the toothed plate (12) is meshed with the gear in the lifting cylinder (13), one end of the rotating shaft (14) penetrates the inner wall of the lifting cylinder (13) and is fixedly connected with the handle (15), the bottom end of the lifting rod (10) is fixedly connected with the upper mold (16); The upper surface of the upper mold (16) is fixedly connected with a limiting rod (11), the limiting rod (11) penetrates the lifting cylinder (13) and is slidably connected therewith.

2. A tabletting device for milk-containing tablets according to claim 1, characterized in that The vibration filling mechanism includes a vibrator (18), the lower surface of the bottom plate (1) is provided with a mounting groove (17), and a plurality of uniformly distributed vibrators (18) are fixedly connected in the mounting groove (17).

3. The tabletting device for milk-containing tablets according to claim 1, characterized in that The lower surface of the bottom plate (1) is fixedly connected with rubber pads (19) at four corners.

4. A tabletting device for milk-containing tablets according to claim 3, characterized in that The scraping end mechanism includes a moving plate (3) and a push plate (7), both sides of the bottom plate (1) are provided with sliding grooves (2), sliding blocks are slidably connected in the sliding grooves (2), the outer surface of the sliding blocks is fixedly connected with the moving plate (3), and the push plate (7) is connected between the two moving plates (3) through an adjusting mechanism.

5. The tabletting device for milk-containing tablets according to claim 1, characterized in that The adjusting mechanism includes a locking block (5), the outer surface of the moving plate (3) is provided with a vertically arranged adjusting groove (4), an adjusting block is slidably connected in the adjusting groove (4), both ends of the push plate (7) are fixedly connected with the two adjusting blocks, the outer surface of the adjusting block is threadedly connected with the locking block (5), and the locking block (5) is in contact with the outer surface of the moving plate (3).

6. A tabletting device for milk-containing tablets according to claim 5, characterized in that ​

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