Capsule filling device
By designing a capsule filling device with a main body, supporting components, and a feeding mechanism, the problems of inaccurate control of powder and low working efficiency in existing technologies have been solved. This has enabled uniform filling of powder and precise filling of the capsule, thereby improving production efficiency and product consistency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2026-03-24
AI Technical Summary
Existing capsule filling equipment suffers from problems such as inaccurate control of powder during operation, the need to scrape off excess powder multiple times, and low work efficiency.
A capsule filling device comprising a main body, a support component, and a feeding mechanism was designed. The feeding mechanism slides and the drive component drives the powder to achieve precise guidance and uniform filling. Combined with the cooperation of the pressure column and the feeding component, the powder enters the capsule and is compacted. The device is precisely controlled by a pressure sensor and a control system.
It achieves uniform filling of powder, reduces powder spillage, improves work efficiency, and ensures the accuracy of the filling amount in the capsules and the consistency of batches.
Smart Images

Figure CN224023927U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to capsule production technical field, concretely relates to a capsule filling device. BACKGROUND
[0002] A complete capsule is composed of a cap, a body and a material powder filled in the body, in the production process of the capsule, the general capsule production is to inject the material powder into the body after separating the cap and the body, and finally to press the cap and the body together.
[0003] The existing capsule filling equipment, such as CN 208942917 U, CN 208823465 U and the like, has many inconveniences in the operation process, and a large amount of material powder needs to be poured onto the capsule body plate every time, and the material powder cannot smoothly enter the capsule body after pouring, and even if it enters the capsule body, the amount of the material powder cannot be accurately controlled, and a lot of time is often spent to scrape it flat to make the material powder enter the capsule body. The excess material powder needs to be scraped back to the material powder area before each pressing, the whole operation process is extremely cumbersome, the working efficiency is affected, and the amount of the filling in the capsule still cannot be effectively controlled. UTILITARIAN CONTENT
[0004] The utility model aims at providing a novel capsule filling device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the technical scheme that:
[0006] The utility model provides a capsule filling device, which comprises:
[0007] A main body having a cavity for accommodating a capsule plate;
[0008] A support assembly having a plurality of support columns arranged on the periphery of the cavity and extending vertically upward;
[0009] A feeding mechanism slidably arranged between the plurality of support columns and having a sliding direction consistent with the extension direction of the support columns, the feeding mechanism comprising a material powder container having a cavity for accommodating material powder, a pressing column arranged below the material powder container and having a through hole in communication with the cavity of the material powder container, a cover abutting on the through hole and always having a tendency to close the through hole, and a feeding assembly arranged on the material powder container, the feeding assembly comprising a driving member and a feeding member connected to the driving member, the feeding member being movably arranged directly above the through hole and being capable of driving the cover on the through hole to move under the driving of the driving member, so as to open the through hole and allow the material powder to pass through.
[0010] The capsule filling device of the present application comprises a main body, a supporting assembly and a feeding mechanism. The cavity of the main body can accommodate a capsule plate. Through the sliding of the feeding mechanism, the pressing column of the feeding mechanism can be slid to the upper side of the capsule plate. Through the driving of the driving member, the feeding member can be driven to move, the cover on the through hole of the pressing column can be opened, and the powder in the powder container can enter the capsule body of the lower capsule plate through the through hole of the pressing column. Due to the guidance of the pressing column, the powder basically will not fall to the outside of the capsule body and can enter the capsule body along the through hole. When the powder is filled into the capsule body, the feeding member is reset, and the downward movement of the pressing column can also extrude the powder, so that the powder is compacted. Further, through the feeding of the feeding member, it can be ensured that the filling amount of the powder in the capsule body of different batches or the same batch is basically the same.
[0011] Preferably, the maximum outer diameter of the feeding member is less than or equal to the diameter of the through hole, and the feeding member has an initial state located above the through hole and a feeding state in which the lower end portion is inserted into the through hole. When the feeding member is in the feeding state, a channel for the powder to pass through is formed between the feeding member and the inner wall of the through hole.
[0012] In some embodiments, the channel is a spiral channel.
[0013] In some embodiments, the feeding member comprises a shaft and a spiral blade formed on the circumferential side of the shaft. The shaft is rotatably and slidably arranged on the driving member, and the shaft center line extends in the up-down direction.
[0014] Preferably, the cover comprises a cover body rotatably arranged on the through hole and an elastic member abutting between the cover body and the through hole.
[0015] Preferably, the cover is arranged at the upper end portion of the through hole.
[0016] Preferably, the pressing column has a plurality of columns distributed on the powder container, and the pressing column, the feeding member and the capsule hole of the capsule plate are arranged one by one.
[0017] Preferably, the outer diameter of the pressing column is less than the inner diameter of the capsule body.
[0018] Preferably, a pressure sensor is arranged on the pressing column.
[0019] Preferably, a scale line is arranged on the supporting column.
[0020] Preferably, the lower end portion of the supporting column is provided with a limiting mechanism for limiting the sliding distance of the feeding mechanism.
[0021] Preferably, a lifting mechanism for driving the lifting of the capsule plate is arranged in the cavity of the main body.
[0022] Preferably, the capsule filling device further comprises a cover plate detachably covering the cavity, the cover plate having a locked state and an unlocked state.
[0023] Preferably, the capsule plate comprises a capsule body plate, a cap plate and an intermediate plate,
[0024] The capsule body plate comprises a base plate, a plurality of guide columns mounted on the periphery of the base plate and extending vertically upward, a plurality of return springs arranged corresponding to the guide columns and sleeved on the corresponding guide columns, and an upper plate slidingly arranged on the guide columns along the extension direction of the guide columns, the base plate and the upper plate being distributed with a plurality of capsule holes for accommodating capsule bodies and the capsule holes of the two being arranged one by one and coaxially;
[0025] The cap plate is distributed with a plurality of cap grooves for loading capsule caps, the intermediate plate is distributed with a plurality of limiting holes corresponding to the cap grooves one by one and coaxially, and the intermediate plate can be arranged below the cap plate.
[0026] Due to the above technical scheme, the present application has the following advantages compared with the prior art:
[0027] The capsule filling device provided by the present application comprises a main body, a supporting assembly and a feeding mechanism, wherein the cavity of the main body can accommodate a capsule plate, the pressing column of the feeding mechanism can be slid to the upper side of the capsule plate through the sliding of the feeding mechanism, the feeding member can be driven to move by the driving member, the cover on the through hole of the pressing column can be opened, the powder in the powder container can enter the capsule body below through the through hole of the pressing column, the powder basically will not fall to the outside of the capsule body and can smoothly enter the capsule body due to the guidance of the pressing column, when the powder is filled into the capsule body, the feeding member is reset, the cover on the pressing column is reset to close the through hole, and the downward movement of the pressing column can also extrude the powder to make the powder compact, and further feeding by the feeding member can ensure that the filling amount of the powder in the capsule body is basically the same. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 A structure schematic view of a capsule filling device provided for embodiment 1;
[0029] Figure 2 A structure schematic view of a cover plate provided for embodiment 1;
[0030] Figure 3 A structure schematic view of a powder container provided for embodiment 1;
[0031] Figure 4 A structure schematic view of a pressing column provided for embodiment 1;
[0032] Figure 5 A structure schematic view of a feeding assembly provided for embodiment 1;
[0033] Figure 6 A structural schematic view of a feeding member provided for the embodiment 1;
[0034] Figure 7 A structural schematic view of a capsule plate provided for the embodiment 1 (not assembled);
[0035] Wherein, 1, main body; 11, locking slot; 12, cover plate; 2, support column; 21, scale line; 22, limiting block; 23, limiting sliding groove; 3, powder container; 4, pressing column; 41, through hole; 42, cover body; 43, elastic member; 5, feeding member; 51, shaft; 52, helical blade; 6, connecting seat; 61, control panel; 7, wrench; 8, capsule plate; 81, base plate; 82, guide column; 83, reset spring; 84, upper plate; 85, cap plate; 86, middle plate; 87, auxiliary positioning plate; 88, baffle. DETAILED DESCRIPTION
[0036] The utility model will be further described below in combination with the embodiments shown in the drawings.
[0037] The implementation conditions adopted in the embodiments can be further adjusted according to different requirements of specific use, and the implementation conditions not specified are conventional conditions in the industry. The technical features involved in each embodiment of the utility model can be combined with each other as long as they do not conflict with each other.
[0038] In the following, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the embodiments of the utility model. Therefore, the drawings and the description are considered to be essentially exemplary rather than limiting.
[0039] In the description of the embodiments of the utility model, it is to be understood that the positions or location relationships indicated by the terms "upper", "lower", etc. are based on Figure 1 the drawings and the description are considered to be essentially exemplary rather than limiting.
[0040] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the utility model, the meaning of "multiple" is two or more than two, unless otherwise specifically limited.
[0041] The following disclosure provides many different implementations or examples for different structures of the embodiments of the present invention. To simplify the disclosure of the embodiments of the present invention, specific examples of components and arrangements are described below. Of course, these are merely examples and are not intended to limit the embodiments of the present invention. Furthermore, reference numerals and / or reference letters may be repeated in different examples of the embodiments of the present invention; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various implementations and / or arrangements discussed.
[0042] Example 1
[0043] A capsule filling device, such as Figures 1 to 6 As shown, it includes a main body 1, a support assembly, and a feeding mechanism. The main body 1 has a cavity for accommodating the capsule plate 8; the support assembly has multiple support columns 2 arranged around the periphery of the cavity and extending vertically upward; the feeding mechanism is slidably disposed between the multiple support columns 2 and the sliding direction is consistent with the extension direction of the support columns 2. The feeding mechanism includes a powder container 3, a pressure column 4, and a feeding assembly. The powder container 3 has a chamber for accommodating powder, which can be filled into the chamber. The pressure column 4 is disposed below the powder container 3 and has a through hole 41 extending vertically, which communicates with the chamber of the powder container 3. The through hole 41 of the pressure column 4 is provided with a cover that can be opened and closed. In the initial state, the cover is placed inside the through hole 41, and the through hole 41 always tends to be closed. Specifically, the cover includes a cover body 42 rotatably disposed in the through hole 41 and an elastic member 43 abutting between the cover body 42 and the through hole 41. The elastic member 43 ensures that the cover body 42 always tends to block the passage between the through hole 42 and the chamber, preventing the passage of powder. The feeding assembly is disposed on the powder container 3 and includes a drive member (not shown in the figure, the drive member includes but is not limited to a drive motor) and a feeding member 5 connected to the drive member. The feeding member 5 is movably disposed directly above the through hole 41 and controlled by the drive member. The feeding member 5 can drive the cover body 42 on the through hole 41 to flip downward, thereby opening the through hole 41 and allowing the powder to pass through.
[0044] Furthermore, the maximum outer diameter of the feeder 5 is less than or equal to the diameter of the through hole 41, so that the feeder 5 can pass through the pressure column 4. The feeder 5 has an initial state located above the through hole 41 and a feeding state with its lower end inserted into the through hole 41. When the feeder 5 is in the feeding state, a channel for the feed powder to pass through is formed between the feeder 5 and the inner wall of the through hole 41. Preferably, the channel is a spiral channel. In this embodiment, the feeder 5 includes a shaft 51 and spiral blades 52 formed on the circumference of the shaft 51. The shaft 51 is rotatably and slidably mounted on the drive member, and the axis of the shaft 51 extends in the vertical direction. Compared with the conventional feeding method, spiral feeding provides more uniform feeding.
[0045] In order to improve the feeding efficiency, the feeding member 5, the pressing column 4 and the capsule holes of the capsule plate 8 are provided in one-to-one correspondence. As preferred, a plurality of feeding members 5 and driving members are mounted on the connecting seat 6 which is mounted above the powder container 3. A control panel 61 is also mounted on the connecting seat 6 for controlling the movement speed of the feeding member 5.
[0046] The outer diameter of the pressing column 4 is smaller than the inner diameter of the capsule body, so that the pressing column 4 can enter the capsule body to extrude and compact the powder in the capsule body. The pressing column 4 is provided with a pressure sensor for feeding back pressure information to the control system, and the control system can calculate the powder content of the capsule body according to the feedback pressure information, so as to control the feeding mechanism to supplement the powder according to the demand, thereby ensuring the consistency and stability of the capsule production process.
[0047] In order to further ensure the consistency of the capsule, the support column 2 is provided with a scale line 21 and the lower end thereof is provided with a limiting mechanism for limiting the sliding distance of the feeding mechanism, so as to ensure the sliding distance of the feeding mechanism. In the embodiment, the limiting mechanism includes a limiting sliding groove 23 consistent with the extension direction of the support column and a limiting block 22 slidingly arranged in the limiting sliding groove 23.
[0048] The capsule filling device further comprises a cover plate 12 which is detachably arranged above the cavity of the main body 1 and has a locked state and an unlocked state. Specifically, the main body 1 is provided with a locking slot 11 which is arc-shaped and has a gradually decreasing opening. The cover plate 12 has a buckle matched with the locking slot 11, and the locking of the two can be realized by clamping the buckle in the locking slot 11 of the main body 1 and rotating it towards the direction in which the opening of the locking slot 11 gradually decreases. In the embodiment, the cavity of the main body 1 is further provided with a lifting mechanism for driving the lifting of the capsule plate 8, and the lifting of the capsule plate 8 is controlled by the lifting mechanism, so as to facilitate the pressing and moving in or out of the capsule plate 8. The lifting mechanism can be manual or electric. As an example, the lifting mechanism is a lifting platform, and the specific structure can refer to the prior art, which is not limited in the present application. In the embodiment, the capsule filling device further comprises a wrench 7 connected to the lifting mechanism and exposed to the main body 1, and the lifting of the lifting mechanism can be realized by operating the wrench 7.
[0049] As Figure 7As shown, the capsule plate 8 includes a capsule body plate, a cap plate 85 and an intermediate plate 86. The capsule body plate includes a base plate 81, a plurality of guide posts 82 mounted on the peripheral side of the base plate 81 and extending vertically upward, a plurality of return springs 83 provided corresponding to the guide posts 82 and sleeved on the guide posts 82 corresponding thereto, and an upper plate 84 provided on the guide posts 82 and sliding along the extension direction of the guide posts 82, a plurality of capsule holes for accommodating capsule bodies are distributed on the base plate 81 and the upper plate 84, and the capsule holes of the two are provided one by one and coaxially. The cap plate 85 is distributed with a plurality of cap grooves for loading the caps of the capsules. The intermediate plate 86 is distributed with a plurality of limiting holes corresponding one by one and coaxial 51 with the cap grooves, and the intermediate plate 86 can be arranged below the cap plate 85. As preferred, the capsule plate 8 further includes a baffle 88 for facilitating loading of the caps of the capsules and an auxiliary positioning plate 87 for facilitating loading of the capsule bodies.
[0050] Working principle:
[0051] The capsule filling device is calibrated, including clamping the buckle of the cover plate 12 into the locking clamping groove 11 of the main body 1 and rotating the locking counterclockwise, controlling the downward movement of the feeding mechanism, stopping when the lower end of the pressure column 4 of the powder container 3 contacts the cover plate 12, adjusting the position of the pressure column 4 according to the pressure value fed back by the pressure column 4 to make the pressure values of all the pressure columns 4 basically consistent, controlling the upward movement of the feeding mechanism, rotating the cover plate 12 in the opposite direction, unlocking the cover plate 12 and the main body 1, and taking out the cover plate 12.
[0052] The caps of the capsules are loaded into the cap grooves of the cap plate 85, which can be assisted by the baffle 88, including stacking the baffle 88 on the cap plate 85, then gently shaking the cap plate 85 and the baffle 88, so that the openings of the caps of the capsules are upward into the cap grooves, after all the cap grooves accommodate the caps of the capsules, the excess caps of the capsules are poured out from the outlet of the baffle 88, the caps of the capsules in the cap grooves are checked and appropriately adjusted so that the openings of all the caps of the capsules are upward, the intermediate plate 86 is clamped on the cap plate 85, and is ready for use. The capsule bodies are loaded into the capsule holes of the capsule body plate, which can be loaded through the auxiliary positioning plate 87, including stacking the auxiliary positioning plate 87 on the capsule body plate, and the specific method is consistent with the method of loading the caps of the capsules, which will not be repeated here. After the loading of the capsule bodies is completed, the auxiliary positioning plate 87 is removed, and the capsule body plate is placed in the cavity of the main body 1, and a positioning mechanism is provided in the capsule body or the cavity, so that the capsule bodies on the placed capsule body plate can correspond to the pressure columns 4 and be located directly below the corresponding pressure columns 4.
[0053] The feeding mechanism is controlled to move downward, the pressing column 4 is in contact with or substantially in contact with the capsule body, then the feeding member 5 is controlled to move downward and is inserted into the through hole 41 by opening the cover body 42, the feeding member 5 is driven to rotate, the powder is filled into the capsule body through the through hole 41. After the feeding is completed, the feeding member 5 is controlled to move upward, the cover body 42 is reset under the driving of the elastic member 43 and is blocked in the through hole 41 to prevent the powder from passing through, the feeding mechanism is controlled to move downward again, the pressing column 4 enters the capsule body and the cover body 42 is extruded to compact the powder, the pressure sensor feeds back the pressure value on each pressing rod to the control system, the control system controls the feeding member 5 to feed again according to the feedback pressure value, until the filling amount of the powder reaches the set value.
[0054] The cap plate 85 (the capsule cap opening is downward) with the intermediate plate 86 is buckled on the capsule body plate, finally the cover plate 12 is buckled into the locking clamping groove 11 of the main body 1 and is rotated counterclockwise to lock, the lifting mechanism is operated, the capsule body plate moves upward to lock the capsule cap and the capsule body.
[0055] The capsule filling device has the following advantages:
[0056] (1) Through the setting of the pressing column 4 and the feeding member 5, uniform feeding can be realized, and the powder basically will not be spilled to the outside of the capsule body, and it is more convenient without multiple times of removing the excess powder.
[0057] (2) Through the setting of the limiting mechanism and the scale line 21 on the guide column 82, the capsule filling device is endowed with the function of accurately setting the lower limit, so that the weight of the capsule can be accurately controlled.
[0058] (3) Through the setting of the pressure sensor and the control system, the pressure of each powder pressing operation can be accurately recorded and collected, so that the consistency of the quality of different batches of capsules is ensured, and the quality stability of the capsules is further improved.
[0059] The above embodiments are only for illustrating the technical concept and characteristics of the present application, the purpose is to enable the person skilled in the art to understand the content of the present application and to implement it, and it cannot limit the protection scope of the present application. Any equivalent changes or modifications made according to the spirit and essence of the present application should be covered within the protection scope of the present application.
Claims
1. A capsule filling apparatus, characterized in that, The capsule filling device comprises: a main body (1) having a cavity for accommodating a capsule plate (8); a support assembly having a plurality of support columns (2) arranged on the periphery of the cavity and extending vertically upward; a feeding mechanism slidably arranged between the support columns (2) and having a sliding direction consistent with the extending direction of the support columns (2), the feeding mechanism comprising a powder container (3) having a cavity for accommodating powder, a pressing column (4) arranged below the powder container (3) and having a through hole (41) in communication with the cavity of the powder container (3), a cover abutting on the through hole (41) and having a tendency to keep the through hole (41) closed, and a feeding assembly arranged on the powder container (3), the feeding assembly comprising a driving member and a feeding member (5) connected to the driving member, the feeding member (5) being movably arranged above the through hole (41) and being capable of driving the cover on the through hole (41) to move to open the through hole (41) and allow the powder to pass through under the driving of the feeding member (5).
2. The capsule filling apparatus according to claim 1, characterized in that The maximum outer diameter of the feeding member (5) is less than or equal to the diameter of the through hole (41), and the feeding member (5) has an initial state above the through hole (41) and a feeding state with the lower end inserted into the through hole (41), when the feeding member (5) is in the feeding state, a channel for the powder to pass through is formed between the feeding member (5) and the inner wall of the through hole (41).
3. A capsule filling apparatus according to claim 2, characterised in that, The channel is a spiral channel.
4. The capsule filling apparatus according to any one of claims 1 to 3, characterized in that, The feeding member (5) comprises a shaft (51) and a spiral blade (52) formed on the periphery of the shaft (51), the shaft (51) is rotatably and slidably arranged on the driving member, and the shaft center line of the shaft (51) extends in the up-down direction.
5. The capsule filling apparatus of claim 1, wherein, The cover comprises a cover body (42) rotatably arranged on the through hole (41) and an elastic member (43) abutting between the cover body (42) and the through hole (41); and / or, The cover is arranged on the upper end of the through hole (41).
6. The capsule filling apparatus of claim 1, wherein, The pressing column (4) has a plurality of pressing columns (4) distributed on the powder container (3), and the pressing column (4), the feeding member (5) and the capsule hole of the capsule plate (8) are arranged one by one; and / or, The outer diameter of the pressing column (4) is less than or equal to the inner diameter of the capsule body; and / or, A pressure sensor is arranged on the pressing column (4).
7. The capsule filling apparatus of claim 1, wherein, A scale line (21) is arranged on the support column (2); and / or, The lower end of the support column (2) is provided with a limiting mechanism for limiting the sliding distance of the feeding mechanism.
8. The capsule filling apparatus of claim 1, wherein, A lifting mechanism for driving the capsule plate (8) to lift is arranged in the cavity of the main body (1).
9. The capsule filling apparatus of claim 1, wherein, The capsule filling device further comprises a cover plate (12) detachably arranged above the cavity, the cover plate (12) having a locked state and an unlocked state.
10. The capsule filling apparatus of claim 1, wherein, The capsule plate (8) comprises a capsule body plate, a cap plate (85) and an intermediate plate (86), The capsule plate comprises a base plate (81), a plurality of guide columns (82) installed on the periphery of the base plate (81) and extending vertically upward, a plurality of reset springs (83) arranged correspondingly to the guide columns (82) and sleeved on the corresponding guide columns (82), and an upper plate (84) slidably installed on the guide columns (82) along the extension direction of the guide columns (82); the base plate (81) and the upper plate (84) are provided with a plurality of capsule holes for accommodating capsules and the capsule holes of the two are arranged one by one and coaxially; The cap plate (85) is provided with a plurality of cap grooves for loading capsule caps and arranged one by one and coaxially with the capsule holes; the middle plate (86) is provided with a plurality of limiting holes arranged one by one and coaxially with the cap grooves; and the middle plate (86) can be arranged below the cap plate (85).
Citation Information
Patent Citations
Circular capsule plate
CN208823465U
Manual capsule filling machine
CN208942917U