Sludge discharge device for sewage treatment

By designing a spiral conveyor roller, a gear transmission system, and a cylinder-driven partition structure, the problem of sludge discharge from the sedimentation tank was solved, enabling rapid cleaning and discharge of sludge and improving sedimentation efficiency.

CN224024515UActive Publication Date: 2026-03-24SHANDONG RESOURCES & ENVIRONMENT CONSTR GRP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-01
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

In existing technologies, it is quite troublesome to remove the sludge accumulated inside the sedimentation tank. It is time-consuming and laborious to empty the sewage inside the sedimentation tank before cleaning can be carried out.

Method used

A sludge removal device for wastewater treatment was designed. Through a spiral conveying roller, a gear transmission system, and a cylinder-driven baffle structure, sludge can be automatically cleaned and discharged without emptying the wastewater in the sedimentation tank. It is also equipped with a debris screen and a collection frame to collect floating debris.

Benefits of technology

It enables rapid cleaning and discharge of sludge without emptying the sedimentation tank, saving personnel operation time and improving sedimentation efficiency and sewage treatment effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sludge discharge device for sewage treatment, which relates to the technical field of sewage treatment and comprises a settling tank, a water inlet pipe and a water discharge pipe, one side of the settling tank is connected with the water inlet pipe, and the other side of the settling tank is connected with the water discharge pipe. According to the sludge discharging device for sewage treatment, when a second motor rotates forwards, a second gear can be driven to rotate through a rotating shaft, when the second gear rotates, a first gear can be driven to rotate in an engaged mode, when the first gear rotates, a threaded rod can be driven to rotate, and when a movable plate moves, the top of the movable plate can slide relative to a supporting frame; when the movable plate moves, the trash holding net and the scraper plate can be driven to move, when the trash holding net moves, sundries floating on the water surface in the settling tank can be pushed and collected, and when the collecting frame moves out of the settling tank, the floating sundries collected by the trash holding net at one position can be rapidly collected and taken out from the interior of the settling tank through the collecting frame. Therefore, the time for salvaging floating sundries by personnel is saved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to sewage treatment technical field, concretely is a sludge discharge device for sewage treatment. BACKGROUND

[0002] Sewage treatment is the engineering that adopts physical, chemical and biological methods to separate and purify sewage, so that it reaches the discharge or recycling standard. In the sewage treatment process, sedimentation sludge discharge is a key materialized treatment step. In the sewage treatment process, the suspended solid particles in the sewage usually need to be settled to the bottom of the sedimentation tank under the action of gravity, so as to realize the preliminary separation of the sewage and the sludge. However, in actual operation, when the sludge accumulated at the bottom of the sedimentation tank reaches a certain degree, it must be cleaned and discharged in time to prevent excessive accumulation of sludge from affecting the subsequent sewage treatment effect and sedimentation efficiency.

[0003] In the prior art, when the personnel clean and discharge the sludge accumulated in the sedimentation tank, the sewage in the sedimentation tank usually needs to be emptied, and then the sludge accumulated in the sedimentation tank is cleaned and discharged. This method is time-consuming and laborious, and the sludge accumulated in the sedimentation tank is discharged more troublesome. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a sludge discharge device for sewage treatment to solve the problem of troublesome sludge discharge in the sedimentation tank on the market at present raised in the above background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a sludge discharge device for sewage treatment, comprising: a sedimentation tank, a water inlet pipe and a drain pipe, one side of the sedimentation tank is connected with the water inlet pipe, the other side of the sedimentation tank is connected with the drain pipe, a through hole is formed in the bottom of the sedimentation tank close to the water inlet pipe, a conveying tank is installed in the bottom of the sedimentation tank close to the through hole, a first motor is installed outside the conveying tank, a spiral conveying roller is connected with the rotating shaft end of the first motor, a sludge discharge port is formed in the bottom of the conveying tank, a sealing plate is connected with the bottom of the conveying tank close to the sludge discharge port through a rotating shaft, bolts are screw-connected between the sealing plate and the conveying tank, a connecting block is connected with the outside of the conveying tank, a sealing gasket is installed between the connecting block and the conveying tank, a pneumatic cylinder is installed in the bottom of the sedimentation tank, a partition plate is connected with the telescopic end of the pneumatic cylinder, support frames are welded on both sides of the sedimentation tank, a threaded rod is connected with the inside of the support frame through a bearing, a first gear is connected with the outside of the threaded rod, a second motor is installed on the top of the support frame, a second gear is connected with the rotating shaft outside of the second motor, a moving plate is screw-connected with the outside of the threaded rod, a trash screen is installed in the inside of the moving plate close to the sedimentation tank, and a scraper is installed on the bottom of the moving plate.

[0006] Preferably, the moving plate and the support frame form a sliding structure.

[0007] Preferably, the second gear and the first gear form a meshing structure.

[0008] Preferably, the sediment tank is provided with a collecting frame near the inner side of the through hole, and the bottom of the collecting frame is provided with a drain hole.

[0009] Preferably, the inner side of the collecting frame is connected with a connecting column, and the side of the connecting column near the support frame is connected with a fixing block.

[0010] Preferably, the inside of the fixing block is connected with a compression spring, one end of the compression spring is connected with a clamping rod, and the inside of the clamping rod is throughly inserted with a bolt.

[0011] Compared with the prior art, the beneficial effects of the present application are as follows: the sludge discharge device for sewage treatment, when the second motor rotates forward, the rotating shaft can drive the second gear to rotate, the second gear can drive the first gear to rotate when rotating, the first gear can drive the threaded rod to rotate when rotating, the top of the moving plate can slide with the support frame when the moving plate moves, the moving plate can drive the trash screen and the scraper to move at the same time, the trash screen can push and collect the floating debris on the water surface in the sediment tank when moving, and the floating debris collected by the trash screen can be quickly collected and taken out from the sediment tank when the collecting frame moves out of the sediment tank, thereby saving the time for personnel to salvage the floating debris.

[0012] 1. The sewage can be transported to the inside of the sediment tank through the water inlet pipe for sedimentation treatment, so that the sewage and sludge are separated by sedimentation, when the second motor rotates forward, the second gear can be driven to rotate through the rotating shaft, when the second gear rotates, the first gear can be driven to rotate by meshing, when the first gear rotates, the threaded rod can be driven to rotate, when the moving plate moves, the top thereof can slide with the support frame, when the moving plate moves, the trash screen and the scraper can be driven to move, when the trash screen moves, the floating debris on the water surface in the inside of the sediment tank can be pushed and collected, when the scraper moves, the settled sludge can be pushed, when the sludge is pushed into the through hole by the scraper, the sludge can fall on the surface of the partition plate, at this time, the telescopic end of the air cylinder can be retracted, when the partition plate moves to a specified degree, the sludge on the partition plate can fall into the bottom of the inside of the conveying tank, then the telescopic end of the air cylinder is extended, so that the sludge and the sewage can be separated by the partition plate, when the spiral conveying roller rotates, the accumulated sludge in the inside of the conveying tank can be conveyed, when the sludge is conveyed to the sludge discharge port position, the sludge can be discharged from the sludge discharge port, so that the settled sludge in the inside of the sediment tank can be cleaned and discharged without emptying the sewage in the inside of the sediment tank, at the same time, the trash screen can push and collect the floating debris on the water surface in the inside of the sediment tank, which is convenient for subsequent personnel to clean the floating debris.

[0013] 2. The surface of the sewage in the inside of the sediment tank usually floats with debris, the trash screen can push and collect the floating debris on the water surface in the inside of the sediment tank to the upper side of the collecting frame when the sludge in the inside of the sediment tank is cleaned and discharged, when the clamping rod moves, the compression spring can be compressed, when the compression spring is compressed to a specified degree, the end of the clamping rod can be moved from one side of the support frame to the other side, at this time, the fixed block can be pulled upward, when the fixed block moves, the connecting column and the collecting frame can be moved, in the process of rising, the collecting frame can collect the floating debris intercepted by the trash screen into the inside thereof, when the collecting frame is moved out of the inside of the sediment tank, the floating debris collected by the trash screen can be quickly collected and taken out from the inside of the sediment tank, so that the time for personnel to salvage the floating debris is saved. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is a front view structural schematic diagram of the utility model;

[0015] Fig. 2 It is a front view cut structure schematic diagram of the sediment tank of the utility model;

[0016] Fig. 3 It is a front view cut structure schematic diagram of the collecting frame of the utility model;

[0017] Fig. 4 It is a three-dimensional structure schematic diagram of the collecting frame of the utility model.

[0018] In the figure: 1, sedimentation tank; 2, water inlet pipe; 3, drain pipe; 4, through hole; 5, conveying box; 6, first motor; 7, spiral conveying roller; 8, sludge discharge port; 9, sealing plate; 10, connecting block; 11, sealing gasket; 12, air cylinder; 13, partition; 14, support frame; 15, threaded rod; 16, first gear; 17, second motor; 18, second gear; 19, moving plate; 20, trash screen; 21, scraper; 22, collection frame; 23, drain hole; 24, connecting column; 25, fixed block; 26, compression spring; 27, clamping rod; 28, bolt. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0020] Please refer to Figs. 1-3 It can be known that the utility model provides a kind of technical scheme: a sludge discharge device for sewage treatment, comprising: sedimentation tank 1, water inlet pipe 2 and drain pipe 3, one side of sedimentation tank 1 is connected with water inlet pipe 2, the other side of sedimentation tank 1 is connected with drain pipe 3, the bottom of sedimentation tank 1 close to water inlet pipe 2 is provided with through hole 4, the bottom of sedimentation tank 1 close to through hole 4 is installed with conveying box 5, the outside of conveying box 5 is installed with first motor 6, the rotating shaft end of first motor 6 is connected with spiral conveying roller 7, the bottom of conveying box 5 is provided with sludge discharge port 8, the bottom of conveying box 5 close to sludge discharge port 8 is connected with sealing plate 9 by rotating shaft, bolt is jointly screwed between sealing plate 9 and conveying box 5, the outside of conveying box 5 is connected with connecting block 10, sealing gasket 11 is jointly installed between connecting block 10 and conveying box 5, the bottom of sedimentation tank 1 is installed with air cylinder 12, the telescopic end of air cylinder 12 is connected with partition 13, the both sides of sedimentation tank 1 are jointly welded with support frame 14, the inside of support frame 14 is connected with threaded rod 15 by bearing, the outside of threaded rod 15 is connected with first gear 16, the top of support frame 14 is installed with second motor 17, the rotating shaft outside of second motor 17 is connected with second gear 18, the outside of threaded rod 15 is screw-connected with moving plate 19, the inside close to sedimentation tank 1 of moving plate 19 is installed with trash screen 20, the bottom of moving plate 19 is installed with scraper 21, sliding structure is formed between moving plate 19 and support frame 14, meshing structure is formed between second gear 18 and first gear 16.

[0021] In practice, wastewater can be transported to sedimentation tank 1 through inlet pipe 2 for sedimentation treatment, thereby separating wastewater from sludge. When a large amount of sludge accumulates inside sedimentation tank 1, the second motor 17 can be started. When the second motor 17 rotates forward, it drives the second gear 18 to rotate through the rotating shaft. When the second gear 18 rotates, it can mesh with and drive the first gear 16 to rotate. When the first gear 16 rotates, it can drive the threaded rod 15 to rotate. When the threaded rod 15 rotates, it can drive the moving plate 19 to slide threadedly towards the position above the through hole 4. When the moving plate 19 moves, its top can slide against the support frame 14. At the same time, the moving plate 19 can drive the debris screen 20 and scraper 21 to move. When the debris screen 20 moves, it can push and collect the debris floating on the water surface inside sedimentation tank 1. When the scraper 21 moves, it can... The sludge is pushed by the scraper 21 into the through hole 4. The sludge can fall onto the surface of the partition 13. At this time, the telescopic end of the cylinder 12 can be contracted, so that the telescopic end of the cylinder 12 can drive the partition 13 to move closer to the cylinder 12. The sealing gasket 11 can effectively prevent sludge and sewage from leaking out of the conveying box 5. When the partition 13 moves to a certain extent, the sludge on the partition 13 can fall to the bottom of the inner side of the conveying box 5. Then the telescopic end of the cylinder 12 can be extended, so that the partition 13 can be reset. Thus, the partition 13 can separate the sludge and sewage. The sealing plate 9 at the bottom of the sludge discharge port 8 can be opened by bolts, and the first motor 6 can be started. When the first motor 6 is running, its rotating shaft can drive the spiral conveying roller 7 to rotate. When the spiral conveying roller 7 rotates, it can transport the sludge accumulated inside the conveying box 5.

[0022] See Figs. 1-3 It can be seen that when the sludge is transported to the sludge discharge port 8, the sludge can be discharged from the sludge discharge port 8. Thus, without emptying the sewage inside the sedimentation tank 1, the sludge settled inside the sedimentation tank 1 can be cleaned and discharged. At the same time, the debris net 20 can push and collect the debris floating on the water surface inside the sedimentation tank 1, making it convenient for personnel to clean up the floating debris later.

[0023] See Figs. 1-4 It can be seen that a collection frame 22 is provided on the inner side of the sedimentation tank 1 near the through hole 4. A drain hole 23 is provided through the bottom of the collection frame 22. A connecting column 24 is connected to the inner side of the collection frame 22. A fixing block 25 is connected to the side of the connecting column 24 near the support frame 14. A compression spring 26 is connected inside the fixing block 25. A locking rod 27 is connected to one end of the compression spring 26. A pin 28 is inserted through the inside of the locking rod 27. The pin 28 is L-shaped. The locking rod 27 and the support frame 14 form a plug-in structure.

[0024] In actual implementation, the surface of the sewage in the sedimentation tank 1 usually has sundries floating thereon, and manual cleaning is time-consuming. When the sludge in the sedimentation tank 1 is cleaned and discharged, the trash screen 20 can push the sundries floating on the water surface in the sedimentation tank 1 to above the collecting frame 22, at this time, the pin 28 can be taken out from the clamping rod 27, and then the clamping rod 27 can be pulled to the direction of the connecting column 24. When the clamping rod 27 moves, the compression spring 26 can be compressed. When the compression spring 26 is compressed to a specified degree, the end of the clamping rod 27 can move from one side of the support frame 14 to the other side. At this time, the fixed block 25 can be pulled upward. When the fixed block 25 moves, the connecting column 24 and the collecting frame 22 can be driven to move. In the process of rising, the collecting frame 22 can collect the floating sundries intercepted by the trash screen 20 into the collecting frame 22. The drain hole 23 in the collecting frame 22 can discharge the collected sewage into the sedimentation tank 1, so that only the floating sundries are contained in the collecting frame 22.

[0025] Referring to Figs. 1-4 It can be known that when the collecting frame 22 is removed from the sedimentation tank 1, the floating sundries collected by the trash screen 20 in one place can be quickly collected and taken out from the sedimentation tank 1, thereby saving the time of personnel for salvaging the floating sundries.

[0026] In summary, when the sludge discharging device for sewage treatment is used, the second motor 17 can drive the second gear 18 to rotate through the rotating shaft. When the second gear 18 rotates, the first gear 16 can be driven to rotate through meshing. When the first gear 16 rotates, the threaded rod 15 can be driven to rotate. When the sludge is transported to the sludge discharge port 8, the sludge can be discharged from the sludge discharge port 8, so that the sludge deposited in the sedimentation tank 1 can be cleaned and discharged without emptying the sewage in the sedimentation tank 1. At the same time, the trash screen 20 can push and collect the sundries floating on the water surface in the sedimentation tank 1, which is convenient for personnel to subsequently collect and clean the floating sundries. When the collecting frame 22 is removed from the sedimentation tank 1, the floating sundries collected by the trash screen 20 in one place can be quickly collected and taken out from the sedimentation tank 1 through the collecting frame 22, thereby saving the time of personnel for salvaging the floating sundries. The contents not described in detail in the description belong to the prior art known to those skilled in the art.

[0027] Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model shall be included in the protection scope of the utility model.

Claims

1. A sludge discharge device for sewage treatment, comprising: The utility model relates to a sedimentation tank, water inlet pipe and drain pipe, characterized in that: One side of the sedimentation tank (1) is connected with the water inlet pipe (2), and the other side of the sedimentation tank (1) is connected with the drain pipe (3). The bottom of the sedimentation tank (1) near the water inlet pipe (2) is provided with a through hole (4), the bottom of the sedimentation tank (1) near the through hole (4) is provided with a conveying tank (5), the outer side of the conveying tank (5) is provided with a first motor (6), the rotating shaft end of the first motor (6) is connected with a spiral conveying roller (7), the bottom of the conveying tank (5) is provided with a mud discharge port (8), the bottom of the conveying tank (5) near the mud discharge port (8) is connected with a sealing plate (9) through a rotating shaft, the sealing plate (9) and the conveying tank (5) are screw-connected with a bolt, the outer side of the conveying tank (5) is connected with a connecting block (10), the connecting block (10) and the conveying tank (5) are jointly provided with a sealing gasket (11), the bottom of the sedimentation tank (1) is provided with a pneumatic cylinder (12), the telescopic end of the pneumatic cylinder (12) is connected with a partition plate (13), the two sides of the sedimentation tank (1) are jointly welded with a support frame (14), the inner side of the support frame (14) is connected with a threaded rod (15) through a bearing, the outer side of the threaded rod (15) is connected with a first gear (16), the top of the support frame (14) is provided with a second motor (17), the rotating shaft outer side of the second motor (17) is connected with a second gear (18), the outer side of the threaded rod (15) is screw-connected with a moving plate (19), the inner side of the moving plate (19) near the sedimentation tank (1) is provided with a trash screen (20), and the bottom of the moving plate (19) is provided with a scraper (21).

2. The sludge discharge device for sewage treatment according to claim 1, characterized by: The moving plate (19) and the support frame (14) form a sliding structure.

3. The sludge discharge device for sewage treatment according to claim 1, characterized by: The second gear (18) and the first gear (16) form a meshing structure.

4. The sludge discharge device for sewage treatment according to claim 1, characterized by: The inner side of the sedimentation tank (1) near the through hole (4) is provided with a collection frame (22), and the bottom of the collection frame (22) is provided with a drain hole (23).

5. The sludge discharge device for sewage treatment according to claim 4, characterized in that: The inner side of the collection frame (22) is connected with a connecting column (24), and one side of the connecting column (24) near the support frame (14) is connected with a fixed block (25).

6. A sludge discharge device for sewage treatment according to claim 5, characterized in that: The fixed block (25) is internally connected with a compression spring (26), one end of the compression spring (26) is connected with a clamping rod (27), and the inner side of the clamping rod (27) is through-plugged with a latch (28).