Bag type dust collector

By incorporating an agitation and spiral structure within the ash hopper of the bag filter, the problem of dust compaction is solved, enabling smooth dust discharge and stable system airflow, thereby improving the dust collector's cleaning efficiency.

CN224024531UActive Publication Date: 2026-03-24清远市宝晶新材料有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-24
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

During the cleaning process of a bag filter, dust tends to form a compacted structure in the dust hopper, which affects the smooth discharge of dust, especially in humid weather, leading to difficulties in the cleaning process.

Method used

An agitation structure is installed inside the ash hopper. The agitation blades disperse and cut the dust, and combined with the conveying action of the spiral structure, the dust is kept loose and discharged smoothly.

Benefits of technology

This effectively prevents dust from becoming compacted in the ash hopper, ensuring that dust can be discharged smoothly, improving dust removal efficiency and system airflow, and reducing the frequency of equipment downtime for maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a bag type dust collector which comprises a dust collecting box, an ash bucket and a dust discharging mechanism which are sequentially connected and communicated from top to bottom, an input pipeline is arranged on the side face of the ash bucket, an output pipeline is arranged on the side face of the dust collecting box, a dust discharging opening is formed in the lower end of the dust discharging mechanism, the ash bucket is narrowed from top to bottom, and a stirring structure is arranged in the ash bucket. One end of the stirring structure is rotationally connected into the input pipeline, the other end of the stirring structure is rotationally connected to the side wall of the ash bucket, and the input end of the stirring structure is located outside the ash bucket. When the dust on the filter bag is cleaned by adopting gas backwashing, the dust falls into the dust hopper below and is finally discharged by the dust discharging mechanism; in the gas backwashing and dust discharging process, the stirring structure can be manually rotated, so that the dust is kept fluffy in the dust hopper, and the situation that the dust on the upper half part of the dust hopper is too compact and cannot smoothly fall down and be discharged is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of dust collector technology, specifically to a bag filter dust collector. Background Technology

[0002] Baghouse dust collectors are dry dust filtration devices. After a period of use, excessively high resistance in the dust collector can significantly reduce the airflow of the dust collection system, necessitating cleaning. The accumulated dust on the filter bags is typically removed using backwashing. The removed dust falls into the dust hopper and is discharged through the dust removal device. Cleaning a baghouse dust collector when its resistance is too high is problematic because the filter bags contain a large amount of dust. After backwashing, the dust tends to form a compacted structure within the dust hopper, hindering its smooth flow to the dust removal device. Furthermore, since baghouse dust collectors are often installed on rooftops, humid weather can further compact the dust structure inside, potentially leading to agglomeration and further compromising the cleaning process. Utility Model Content

[0003] To solve the above-mentioned technical problems, this utility model provides a bag filter dust collector, which uses an agitation structure to keep the dust loose in the ash hopper, preventing the dust in the upper part of the ash hopper from being too compacted and unable to fall and be discharged smoothly.

[0004] The technical solution of this utility model is as follows: a bag filter includes a dust collection box, a dust hopper, and a dust discharge mechanism connected and communicating from top to bottom. The dust hopper has an input pipe on its side, the dust collection box has an output pipe on its side, and the dust discharge mechanism has a dust discharge port at its lower end. The dust hopper narrows from top to bottom, and an agitation structure is provided inside the dust hopper. One end of the agitation structure is rotatably connected to the input pipe, and the other end of the agitation structure is rotatably connected to the side wall of the dust hopper. The input end of the agitation structure is located outside the dust hopper.

[0005] Furthermore, an annular groove is provided on the inner side of the input pipe, and one end of the agitation structure is rotatably connected to the annular groove.

[0006] Furthermore, the output end of the agitation structure is a hexagonal prism structure.

[0007] Furthermore, the agitation structure consists of a circular ring, agitating blades, a connecting ring, and a rotating shaft. The agitating blades have a blade-shaped cross-section, and there are multiple agitating blades arranged in a circular array between the circular ring and the connecting ring. One end of the rotating shaft is fixedly connected to the center of the connecting ring, and the other end of the rotating shaft is rotatably connected to the side wall of the ash hopper. The circular ring is rotatably connected to the annular groove.

[0008] Furthermore, the upper end of the input pipe is provided with a protruding baffle that extends above the agitation structure.

[0009] Furthermore, the dust removal mechanism includes a dust collection box and a spiral structure. The dust hopper is connected and communicates with the dust collection box vertically. The spiral structure is rotatably connected to the dust collection box. The input end of the spiral structure is located outside the dust collection box, and the dust discharge port is located at the lower end of the dust collection box where one end of the spiral structure is located.

[0010] Furthermore, a motor is provided on the side of the dust collection box, and the output end of the motor is connected to the input end of the spiral structure.

[0011] Compared with the prior art, the advantages of this utility model are as follows: when gas backwashing is used to remove dust from the filter bag, the dust falls into the ash hopper below and is eventually discharged by the dust removal mechanism; during the gas backwashing and dust removal process, the dust can be kept loose in the ash hopper by manually rotating the stirring structure, so as to avoid the dust in the upper part of the ash hopper being too compact and unable to fall and be discharged smoothly. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0013] Figure 1 This is a schematic diagram of the structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the ash hopper and dust removal mechanism of this utility model;

[0015] Figure 3 This is a schematic diagram of the internal structure of the ash hopper of this utility model;

[0016] Figure 4 This is a schematic diagram of the stirring structure of this utility model;

[0017] Figure 5 This is a schematic diagram of the input pipe of this utility model.

[0018] The components are: 1. Housing; 101. Input pipe; 102. Output pipe; 2. Dust hopper; 3. Dust collection box; 301. Dust discharge port; 4. Motor; 5. Spiral structure; 6. Ring; 7. Agitator blade; 8. Connecting ring; 9. Rotating shaft; 10. Baffle; 11. Annular groove. Detailed Implementation

[0019] To further illustrate the technical means and effects of this utility model in achieving its intended purpose, the following detailed description of the specific implementation methods, structure, features and effects of this utility model, in conjunction with the accompanying drawings and preferred embodiments, is provided below.

[0020] like Figure 1-5 As shown, a baghouse dust collector includes a dust collection box, a dust hopper 2, and a dust discharge mechanism connected sequentially from top to bottom. The dust hopper 2 has an input pipe 101 on its side and an output pipe 102 on the side of the dust collection box. The dust discharge mechanism has a dust discharge port 301 at its lower end. The dust hopper 2 narrows from top to bottom and has an agitation structure inside. One end of the agitation structure is rotatably connected to the input pipe 101, and the other end is rotatably connected to the side wall of the dust hopper 2. The input end of the agitation structure is located outside the dust hopper 2. The dust collection box contains filter bags for capturing dust. When gas backwashing is used to remove dust from the filter bags, the dust falls into the lower dust hopper 2 and is eventually discharged by the dust discharge mechanism. During gas backwashing and dust discharge, the agitation structure can be manually rotated to keep the dust loose in the dust hopper 2, preventing the dust in the upper part of the dust hopper 2 from becoming too compacted and unable to fall and be discharged smoothly.

[0021] In the above embodiment, an annular groove 11 is provided inside the input pipe 101. One end of the agitator is rotatably connected to the annular groove 11, providing a force point for the agitator and ensuring smooth rotation. The output end of the agitator is a hexagonal prism structure, which facilitates the installation and use of tools such as sockets and wrenches. The agitator consists of a circular ring 6, agitator blades 7, a connecting ring 8, and a rotating shaft 9. The agitator blades 7 have a blade-shaped cross-section, and there are multiple agitator blades 7 arranged circumferentially between the circular ring 6 and the connecting ring 8. One end of the rotating shaft 9 is fixedly connected to the center of the connecting ring 8, and the other end of the rotating shaft 9 is rotatably connected to the side wall of the ash hopper 2. The circular ring 6 is rotatably connected to the annular groove 11. The agitator has a cage-like design, which does not affect the smooth passage of dust and can also perform all-round agitation in the ash hopper 2, ensuring that the dust can be separated from each other. The blade-shaped agitator blades 7 can cut the dust, and can disperse compacted or clump-like dust, ensuring that the dust falls smoothly into the dust discharge mechanism. The upper end of the input pipe 101 is provided with a protruding baffle 10. The baffle 10 extends above the agitation structure to prevent dust from entering the annular groove 11 during the falling process and to prevent dust from affecting the rotation of the ring 6.

[0022] The dust removal mechanism includes a dust collection box 3 and a spiral structure 5. The dust hopper 2 is vertically connected to and communicates with the dust collection box 3. The spiral structure 5 is rotatably connected to the dust collection box 3. The input end of the spiral structure 5 is located on the outside of the dust collection box 3, and the dust discharge port 301 is located at the lower end of the dust collection box 3 where one end of the spiral structure 5 is located. The spiral structure 5 serves as a guide, conveying dust to the dust discharge port 301. A motor 4 is provided on the side of the dust collection box 3. The output end of the motor 4 is connected to the input end of the spiral structure 5, further improving the degree of automation. The input end of the spiral structure 5 and the input end of the agitation structure can be linked by adding a synchronous motion component, using the same power source to drive them, so that the spiral structure 5 and the agitation structure move synchronously, making operation more convenient.

[0023] Description of the working principle of this utility model:

[0024] When the air volume of the factory's dust removal system decreases significantly, or after a certain maintenance period, the bag filter needs to be cleaned. Cleaning is generally done by reverse gas washing. The removed dust falls into the dust hopper 2. After reverse gas washing, the dust is discharged from the dust outlet 301 by the conveying action of the spiral structure 5. Throughout the reverse gas washing and conveying process of the spiral structure 5, the stirring structure can be rotated to disperse and separate the dust, ensuring that the dust is loose and does not clump, and ensuring that the dust enters the dust collection box 3 smoothly and is discharged.

[0025] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A baghouse dust collector, comprising a dust collection box, a dust hopper, and a dust discharge mechanism connected and communicating sequentially from top to bottom, wherein an inlet pipe is provided on the side of the dust hopper, an outlet pipe is provided on the side of the dust collection box, and a dust discharge port is provided at the lower end of the dust discharge mechanism, and the dust hopper narrows from top to bottom, characterized in that: The ash hopper is equipped with an agitation structure. One end of the agitation structure is rotatably connected to the input pipe, and the other end of the agitation structure is rotatably connected to the side wall of the ash hopper. The input end of the agitation structure is located outside the ash hopper.

2. The bag filter according to claim 1, characterized in that: The input pipe has an annular groove on its inner side, and one end of the agitator is rotatably connected to the annular groove.

3. The bag filter according to claim 1, characterized in that: The output end of the agitation structure is a hexagonal prism structure.

4. The bag filter according to claim 2, characterized in that: The agitation structure consists of a ring, agitating blades, a connecting ring, and a rotating shaft. The agitating blades have a blade-shaped cross-section. There are multiple agitating blades arranged in a circular array between the ring and the connecting ring. One end of the rotating shaft is fixedly connected to the center of the connecting ring, and the other end of the rotating shaft is rotatably connected to the side wall of the ash hopper. The ring is rotatably connected to the annular groove.

5. The bag filter according to claim 1, characterized in that: The upper end of the input pipe is provided with a protruding baffle that extends above the agitation structure.

6. The bag filter according to claim 1, characterized in that: The dust removal mechanism includes a dust collection box and a spiral structure. The dust hopper is connected to the dust collection box vertically and in communication. The spiral structure is rotatably connected to the dust collection box. The input end of the spiral structure is located outside the dust collection box, and the dust discharge port is located at the lower end of the dust collection box where one end of the spiral structure is located.

7. The bag filter according to claim 6, characterized in that: A motor is located on the side of the dust collection box, and the output end of the motor is connected to the input end of the spiral structure.