Emulsifier adding device for zircon powder coating preparation
By designing an emulsifier addition device for zircon powder coating preparation, and utilizing a hybrid structure of screw and stirring rod, the problem of difficult cleaning after adding emulsifier to zircon powder coating was solved, achieving uniform dispersion of zircon powder and improving coating performance, and facilitating tank cleaning.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2026-03-24
AI Technical Summary
In the existing zircon powder coating preparation process, the emulsifier addition device makes it difficult to clean the mixing tank, and the zircon powder is prone to agglomeration or precipitation in the coating, which affects the coating performance and stability.
An emulsifier addition device for zircon powder coating preparation was designed, comprising a tank, a screw, a stirring rod, and a guide bucket structure. The rotation of the screw and the mixing of the stirring rod ensure that the zircon powder and emulsifier are evenly dispersed, and the tank can be easily opened for cleaning.
It achieves uniform dispersion of zircon powder coatings, avoids agglomeration or sedimentation, improves coating performance and stability, and facilitates cleaning of the mixing tank, reducing maintenance difficulty.
Smart Images

Figure CN224024747U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mixing equipment technology, and in particular to an emulsifier addition device for the preparation of zircon powder coatings. Background Technology
[0002] Zircon powder coatings are coatings containing zircon particles, typically used for surface coatings requiring high temperatures and wear resistance. Emulsifiers play a crucial role in the preparation of zircon powder coatings, promoting good mixing and dispersion between zircon powder and other coating components (such as resins and solvents). By adding an appropriate amount of emulsifier to the coating, uniform dispersion of zircon powder in the mixing tank of the addition device can be ensured, preventing agglomeration or sedimentation, thereby improving the coating's performance and stability.
[0003] After use, the mixing tank needs to be cleaned. The mixing tank is usually installed together with the stirring assembly and is located inside the tank body, which makes cleaning the tank difficult after use. To address this problem, we propose an emulsifier addition device for zircon powder coating preparation. Utility Model Content
[0004] The purpose of this invention is to address the problems existing in the background technology by proposing an emulsifier addition device for the preparation of zircon powder coatings.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an emulsifier addition device for zircon powder coating preparation, comprising an installation plate, a tank, a guide hopper, a bottom box, a screw, and a motor. The bottom box has symmetrically distributed installation plates at its upper end. A split tank is rotatably mounted inside the installation plates. Nuts arranged in a circular array are provided on the outer wall of the tank. A screw arranged in a circular array with opposing threads on its outer wall and threaded to the nuts is rotatably mounted inside the installation plates. A motor is located at one end of the tank. A rotating shaft is rotatably mounted inside the tank at one end of the motor. Multiple sets of stirring rods arranged in a circular array are provided on the outer wall of the rotating shaft. A feed pipe and a dispensing pipe are installed through the upper end of the tank.
[0006] Preferably, the bottom box is equipped with a guide hopper located below the tank body, and a sliding sleeve is embedded in one end of the bottom box. A guide pipe is slidably inserted into the sliding sleeve at one end of the guide hopper. When the tank body is opened, the mixed zircon powder coating and emulsifier are discharged through the guide hopper and further transported through the guide pipe.
[0007] Preferably, the bottom box has arched guide rods on both the front and rear sides, and the guide hopper has guide plates that slide and fit onto the outer walls of the guide rods at both the front and rear ends. One end of the guide hopper has a pull rod, and one end of the pull rod has a pull ring. When the pull ring is gripped and the pull rod is moved, a pulling force is applied to the guide hopper. The guide hopper receives sliding support between the guide rods through the guide plates, thus achieving position adjustment.
[0008] Preferably, a motor is fixed to one side of the mounting plate, and a mounting shaft is rotatably mounted inside the mounting plate. A transmission wheel is sleeved on the outer wall of the mounting shaft, and another transmission wheel is sleeved on the outer wall of the output end of the motor. The radius of the first transmission wheel is smaller than that of the second transmission wheel. Belts are rotatably mounted on the outer walls of both the first and second transmission wheels. When the motor operates and drives its output end to rotate, it drives the transmission wheels to rotate. The first and second transmission wheels are linked by belts.
[0009] Preferably, one end of the mounting shaft is provided with a gear one, and the outer wall of the screw is sleeved with a gear two that meshes with the gear one. When the gear one rotates, it drives the gear two to rotate, thereby realizing the transmission of the screw.
[0010] Preferably, a control valve is installed inside the dispensing pipe, and a closing cap is installed at the upper opening of the feed pipe. The dispensing pipe stores emulsifier, pre-stores a fixed amount of emulsifier, and the opening and closing of the dispensing pipe is controlled by the control valve to continuously deliver emulsifier to the inner wall of the tank.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] 1. In this utility model, after zircon powder coating is introduced into the closed tank, emulsifier is introduced through the dispensing pipe. The mixing device and the stirring structure in the mixing tank mix the zircon powder coating and emulsifier to ensure that the zircon powder is evenly dispersed in the coating. After use, the tank can be opened relatively, exposing the internal space and stirring components to the outside, thereby realizing convenient cleaning of the inner wall of the tank. The zircon powder coating and emulsifier adding device is easy to clean and maintain after use. Attached Figure Description
[0013] Figure 1 This is a front-view three-dimensional structural diagram of the present invention;
[0014] Figure 2 This is a rear-view three-dimensional structural diagram of the present invention;
[0015] Figure 3 This is a three-dimensional structural diagram of the tank body of this utility model;
[0016] Figure 4 This is a top-view three-dimensional structural diagram of the base box of this utility model;
[0017] Figure 5This is a side view of the three-dimensional structure of the gear of this utility model.
[0018] Reference numerals in the attached diagram: 1. Mounting plate; 2. Tank body; 3. Sliding sleeve; 4. Guide pipe; 5. Guide plate; 6. Guide hopper; 7. Guide rod; 8. Bottom box; 9. Control valve; 10. Feed pipe; 11. Closing cover; 12. Nut; 13. Screw; 14. Dispensing pipe; 15. Motor 1; 16. Belt; 17. Transmission wheel 1; 18. Transmission wheel 2; 19. Tie rod; 20. Motor 2; 21. Rotating shaft; 22. Stirring rod; 23. Gear 1; 24. Mounting shaft; 25. Gear 2. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] like Figures 1-5 As shown, the present invention proposes an emulsifier addition device for preparing zircon powder coatings, comprising a mounting plate 1, a tank 2, a guide hopper 6, a bottom box 8, a screw 13, and a motor 15. The bottom box 8 is provided with symmetrically distributed mounting plates 1. The tank 2 is rotatably mounted inside the mounting plate 1. Nuts 12 arranged in a ring array are provided on the outer wall of the tank 2. The screw 13 is rotatably mounted inside the mounting plate 1, arranged in a ring array with opposite threads on the outer wall and threaded to the nuts 12. A motor 20 is provided at one end of the tank 2. A rotating shaft 21 is rotatably mounted inside the tank 2 at one end of the motor 20. Multiple sets of stirring rods 22 arranged in a ring array are provided on the outer wall of the rotating shaft 21. A feed pipe 10 and a dispensing pipe 14 are installed through the upper end of the tank 2.
[0021] Inside the bottom box 8, there is a guide bucket 6 located below the tank body 2. A sliding sleeve 3 is embedded inside one end of the bottom box 8, and a guide pipe 4 is slidably inserted into the sliding sleeve 3 at one end of the guide bucket 6.
[0022] The bottom box 8 has arched guide rods 7 on both the front and rear sides at the top. The guide plate 5 is slidably sleeved on the outer wall of the guide rod 7 at both the front and rear ends of the guide bucket 6. A pull rod 19 is provided at one end of the guide bucket 6, and a pull ring is provided at the other end of the pull rod 19.
[0023] A motor 15 is fixed on one side of the mounting plate 1. A mounting shaft 24 is rotatably mounted inside the mounting plate 1. A transmission wheel 18 is sleeved on the outer wall of the mounting shaft 24. A transmission wheel 17 is sleeved on the outer wall of the output end of the motor 15. The radius of the transmission wheel 17 is smaller than that of the transmission wheel 18. A belt 16 is rotatably mounted on the outer wall of both the transmission wheel 17 and the transmission wheel 18.
[0024] One end of the mounting shaft 24 is provided with a gear 23, and the outer wall of the screw 13 is fitted with a gear 25 that meshes with the gear 23.
[0025] A control valve 9 is installed inside the feeding pipe 14, and a closing cover 11 is installed at the upper opening of the feed pipe 10.
[0026] Based on the implementation steps of Example 1: Zircon powder coating is fed into the closed tank 2 through the feed pipe 10, and emulsifier is fed into the tank through the mixing pipe 14. Motor 20 drives the rotating shaft 21 to rotate, which drives the stirring rod 22 to stir the materials inside the tank 2, so that the zircon powder coating and emulsifier are well mixed and dispersed, ensuring that the zircon powder is evenly dispersed in the coating, avoiding agglomeration or sedimentation, thereby improving the performance and stability of the coating. After the emulsifier is mixed, motor 15 drives the transmission wheel 17 to rotate, which drives the transmission wheel 18 to rotate through the linkage of belt 16. Since the radius of the transmission wheel 18 is larger than that of the transmission wheel 17, the transmission wheel 18 plays a deceleration role when it rotates. The transmission wheel 18 drives the mounting shaft 24 and gear 23 to rotate. Gear 23 pushes gear 25, which in turn drives the screw 13 to rotate. Through the threads distributed on the outer wall of the screw 13, the two sets of nuts 12 distributed in a ring array rotate relative to each other or away from each other, realizing the opening and closing of the tank 2.
[0027] When tank 2 is opened, the mixed coating inside is conveyed through guide bucket 6 and transferred through guide pipe 4. After tank 2 is opened, the internal rotating shaft 21 and stirring rod 22 are exposed to the outside. The gripping lever 19 drives the guide bucket 6 to move, and the gap between the opening and the tank 2 is misaligned. The opened equipment can be easily cleaned. After the tank 2 is closed, it is supported by multiple points through nuts 12 distributed in a ring array, and fits firmly. It is worth noting that the tanks 2 are installed in an interlocking manner, and the interlocking surfaces are equipped with sealing gaskets to prevent leakage of internal liquid.
[0028] The above specific embodiments are merely several preferred embodiments of this utility model. Based on the technical solution of this utility model and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.
[0029] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. An emulsifier addition device for preparing zircon powder coatings, comprising a mounting plate (1), a tank (2), a guide hopper (6), a bottom box (8), a screw (13), and a motor (15), characterized in that: The bottom box (8) is provided with symmetrically distributed mounting plates (1) at the upper end. A split tank (2) is rotatably installed inside the mounting plate (1). Nuts (12) are arranged in a ring array on the outer wall of the tank (2). Screws (13) are arranged in a ring array and have opposite threads on their outer walls, and are threaded to the nuts (12) inside the mounting plate (1). A motor (20) is provided at one end of the tank (2). A rotating shaft (21) is rotatably installed inside the tank (2) at one end of the motor (20). Multiple sets of stirring rods (22) are arranged in a ring array on the outer wall of the rotating shaft (21). A feed pipe (10) and a dispensing pipe (14) are installed through the upper end of the tank (2).
2. The emulsifier addition device for preparing zircon powder coatings according to claim 1, characterized in that: The bottom box (8) is provided with a flow guide hopper (6) located below the tank body (2). A sliding sleeve (3) is embedded in one end of the bottom box (8), and a flow guide pipe (4) is provided at one end of the flow guide hopper (6) and slidably inserted into the sliding sleeve (3).
3. The emulsifier addition device for preparing zircon powder coating according to claim 1, characterized in that: The bottom box (8) is provided with arched guide rods (7) on both the front and rear sides of the upper end. The guide bucket (6) is provided with guide plates (5) that are slidably sleeved on the outer wall of the guide rods (7) at both the front and rear ends. A pull rod (19) is provided at one end of the guide bucket (6), and a pull ring is provided at one end of the pull rod (19).
4. The emulsifier addition device for preparing zircon powder coating according to claim 1, characterized in that: A motor (15) is fixed on one side of the mounting plate (1). A mounting shaft (24) is rotatably mounted inside the mounting plate (1). A transmission wheel (18) is sleeved on the outer wall of the mounting shaft (24). A transmission wheel (17) is sleeved on the outer wall of the output end of the motor (15). The radius of the transmission wheel (17) is smaller than that of the transmission wheel (18). A belt (16) is rotatably mounted on the outer wall of both the transmission wheel (17) and the transmission wheel (18).
5. The emulsifier addition device for preparing zircon powder coating according to claim 4, characterized in that: One end of the mounting shaft (24) is provided with a gear one (23), and the outer wall of the screw (13) is sleeved with a gear two (25) that meshes with the gear one (23).
6. The emulsifier addition device for preparing zircon powder coating according to claim 1, characterized in that: The feed pipe (14) is equipped with a control valve (9), and the feed pipe (10) is equipped with a closing cap (11) at the upper opening.