Printing and dyeing dye stirring device
By combining a four-way clamping and lifting mechanism with a rotary motor and a design featuring an inclined plane and a T-shaped stirring rod, the problems of low efficiency, poor adaptability, and insufficient stability of traditional dye mixing devices are solved, achieving efficient and stable dye mixing.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2026-03-24
AI Technical Summary
Traditional dye mixing devices suffer from low mixing efficiency, poor adaptability, insufficient stability, and inconvenient maintenance. They are particularly prone to bottom sedimentation and uneven mixing when mixing high-viscosity dyes.
The design employs a four-way clamping mechanism, a lifting mechanism, and a rotary motor. Through the coordinated work of the clamping blocks, lifting components, and stirring components, it achieves stable fixation of the mixing vessel and multi-angle stirring. Combined with the design of the inclined plane and T-shaped stirring rod, it improves stirring efficiency and uniformity, and simplifies the maintenance process through an adjustable connection method.
It improves stirring efficiency and uniformity, enhances the stability and adaptability of the device, simplifies the operation process, is suitable for stirred tanks of different capacities and shapes, reduces maintenance difficulty, and improves the quality of dye mixing.
Smart Images
Figure CN224024770U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to printing and dyeing textile dye production technical field, concretely relates to a printing and dyeing dye stirring device. BACKGROUND
[0002] In the textile printing and dyeing industry, uniform stirring of dyes is a key link to ensure dyeing quality. Traditional dye stirring devices mostly adopt fixed stirring structure, which has low stirring efficiency, single direction stirring is easy to cause uneven mixing of dyes, especially for high viscosity dyes, easy to produce bottom deposition, poor adaptability, stirring paddle height and angle are not adjustable, difficult to adapt to stirring tanks of different capacity and shape, insufficient stability, tank body is easy to shake during stirring, which affects stirring effect and has safety hidden danger, inconvenient maintenance, stirring parts are difficult to disassemble, and cleaning and replacement are time-consuming and laborious.
[0003] In view of this, the utility model is provided. UTILITY MODEL CONTENT
[0004] The utility model discloses a printing and dyeing dye stirring device to solve the technical problems of the prior art.
[0005] To achieve the above object, the utility model adopts the following technical scheme:
[0006] A printing and dyeing dye stirring device, comprising a base and a stirring tank, the base is equipped with a clamping mechanism, the clamping mechanism comprises four clamping pieces, the clamping piece comprises a first driving piece and a clamping block, the clamping block is matched with the outer wall of the stirring tank, the base is also equipped with a lifting mechanism, the lifting mechanism comprises a first lifting piece and two oppositely arranged second lifting pieces, one end of the second lifting piece is equipped with a first connecting block, a horizontal plate is arranged between the two first connecting blocks, the horizontal plate is equipped with a rotating rod at both ends, and the rotating rod is rotatably connected between the first connecting block and the first connecting block. The first connecting block and the first lifting piece are equipped with a support frame, the horizontal plate is equipped with a second connecting block, the second connecting block and the support frame are equipped with a second driving piece, and the second driving piece is used to drive the horizontal plate to rotate. The rotating shaft of the rotary motor extends into the stirring tank, and the rotating shaft is equipped with a stirring piece.
[0007] The rotating shaft is equipped with a chute, the stirring piece is equipped with a sliding block, and the chute and the sliding block are matched. The stirring piece and the rotating shaft are fixedly connected through the screw.
[0008] The stirring piece comprises a first stirring piece and a second stirring piece, the first stirring piece comprises at least two first stirring rods, and the first stirring rod is equipped with an inclined surface. The second stirring piece comprises at least two second stirring rods, and the second stirring rod adopts a T-shaped stirring rod.
[0009] The first driving member and the second driving member are both telescopic air cylinders; the first driving member is used to drive the clamping blocks to approach or move away from the outer wall of the stirring kettle, and the second driving member is used to drive the rotating shaft and the stirring rod to swing.
[0010] A supporting block in triangular structure is arranged between the cross plate and the second connecting block.
[0011] The stirring kettle is provided with universal wheels at the bottom.
[0012] The base is a U-shaped base, and the opening of the base is larger than the diameter of the stirring kettle.
[0013] The beneficial effects of the present application are as follows:
[0014] (1) The four-way clamping mechanism is arranged, that is, the clamping blocks are driven to move synchronously by the four first driving members, the stirring kettle is quickly fixed and released, and the stability of the stirring kettle during stirring is ensured; meanwhile, the height of the cross plate is adjusted by the first lifting member and the second lifting member, the cross plate is driven to swing around the rotating rod by the second driving member, the stirring member can be flexibly adjusted in position and angle, multi-angle stirring of the stirring member is realized, and thus the stirring kettle with different capacity and shape is adapted; the rotating motor drives the stirring member to stir through the rotating shaft, and thus the stirring efficiency and uniformity are improved;
[0015] (2) The stirring member includes at least two first stirring rods and at least two second stirring rods, and adopts a slope and a T-shaped structure respectively; the slope design can enhance the radial shear force during stirring, and the T-shaped stirring rod improves the axial mixing efficiency; this unique design can adjust the stirring mode according to different dye characteristics, and improves the mixing efficiency and quality;
[0016] (3) The adjustable connection mode between the rotating shaft and the stirring member further improves the flexibility and practicality of the device, the installation and disassembly process becomes more convenient, and the cleaning, maintenance and replacement are easy; in general, the present application not only simplifies the operation process, but also significantly improves the stirring efficiency and product quality, and is suitable for the mixing process of various printing and dyeing dyes. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structure diagram of the printing and dyeing dye stirring device of the present application Figure One ;
[0018] Figure 2 It is a structure diagram of the printing and dyeing dye stirring device of the present application Figure Two ;
[0019] Figure 3 It is a structure diagram of the printing and dyeing dye stirring device of the present application Figure Three ;
[0020] Figure 4 Figure 2 is a partial structural schematic of the printing and dyeing dye stirring device of the present application Figure One ;
[0021] Figure 5 Figure 2 is a partial structural schematic of the printing and dyeing dye stirring device of the present application Figure Two ;
[0022] Figure 6 Figure 2 is a partial structural schematic of the printing and dyeing dye stirring device of the present application Figure Four ;
[0023] Figure 7 Figure 2 is a partial structural schematic of the printing and dyeing dye stirring device of the present application Figure Three ;
[0024] Figure 8 Figure 2 is a partial structural schematic of the printing and dyeing dye stirring device of the present application Figure Four ;
[0025] Figure 9 Figure 2 is a partial structural schematic of the printing and dyeing dye stirring device of the present application Figure Five ;
[0026] Figure 10 Figure 2 is a partial structural schematic of the printing and dyeing dye stirring device of the present application Figure Six ;
[0027] Wherein the reference numerals: 1, base; 2, stirring kettle; 3, clamping piece; 31, first driving piece; 32, clamping block; 4, first lifting piece; 5, second lifting piece; 51, first connecting block; 6, cross plate; 61, rotating rod; 7, support frame; 8, second connecting block; 9, second driving piece; 10, rotating motor; 11, rotating shaft; 12, stirring piece; 121, first stirring piece; 122, second stirring piece; 1211, first stirring rod; 1212, inclined surface; 1221, second stirring rod; 13, sliding groove; 14, sliding block; 15, screw; 16, supporting block; 17, universal wheel; 18, opening. DETAILED DESCRIPTION
[0028] The present application will be further described below in conjunction with specific embodiments.
[0029] In the following description, the concepts of up, down, left, right, front and back (or orientation) are all in the position state of the figure being described, and the purpose is to facilitate the public to understand, so it cannot be understood as a special limitation on the technical solutions provided by the present application.
[0030] For example Figures 1-10As shown, a printing and dyeing dye stirring device includes a base 1 and a stirring tank 2, the base 1 is provided with a clamping mechanism, the clamping mechanism includes four clamping pieces 3, the clamping piece 3 includes a first driving piece 31 and a clamping block 32, the clamping block 32 is matched with the outer wall of the stirring tank 2; The base 1 is also provided with a lifting mechanism, the lifting mechanism includes a first lifting piece 4 and two oppositely arranged second lifting pieces 5, one end of the second lifting piece 5 is provided with a first connecting block 51, a horizontal plate 6 is arranged between the two first connecting blocks 51, both ends of the horizontal plate 6 are provided with rotating rods 61, and the rotating rods 61 are rotatably connected with the first connecting block 51; The first connecting block 51 and the first lifting piece 4 are provided with a support frame 7, the horizontal plate 6 is provided with a second connecting block 8, the second connecting block 8 and the support frame 7 are provided with a second driving piece 9, and the second driving piece 9 is used to drive the horizontal plate 6 to rotate; The horizontal plate 6 is provided with a rotating motor 10, the rotating shaft 11 of the rotating motor 10 extends into the stirring tank 2, and the rotating shaft 11 is provided with a stirring piece 12.
[0031] The rotating shaft 11 is provided with a sliding groove 13, the stirring piece 12 is provided with a sliding block 14, and the sliding groove 13 and the sliding block 14 are matched; The stirring piece 12 and the rotating shaft 11 are provided with a screw 15, and the stirring piece 12 and the rotating shaft 11 are fixedly connected through the screw 15. The sliding groove 13 on the rotating shaft 11 and the sliding block 14 on the stirring piece 12 are matched, so that the stirring piece 12 can be stably connected on the rotating shaft 11, and fixedly connected through the screw 15, to ensure that the stirring piece 12 will not loosen on the rotating shaft 11. The design of the sliding groove 13 and the sliding block 14 makes the installation and disassembly more convenient, and the fixing mode of the screw 15 ensures the firmness of the connection. The selection of the screw 15 can be a standard screw or a self-tapping screw, depending on the material of the stirring piece 12 and the rotating shaft 11 and the required fixing strength. As a preferred embodiment, the materials of the sliding groove 13 and the sliding block 14 can be high-strength wear-resistant materials to prolong the service life.
[0032] The stirring piece 12 comprises a first stirring piece 121 and a second stirring piece 122, the first stirring piece 121 comprises at least two first stirring rods 1211, and the first stirring rod 1211 is provided with an inclined surface 1212; the second stirring piece 122 comprises at least two second stirring rods 1221, and the second stirring rod 1221 adopts a T-shaped stirring rod. The first stirring rod 1211 of the first stirring piece 121 is provided with an inclined surface 1212, which can increase the flowability of the dye during stirring, reduce dead angles, and enhance the stirring effect. The second stirring rod 1221 of the second stirring piece 122 adopts a T-shaped stirring rod, which can stir in different directions, further improving the uniformity of stirring. Through the cooperation of the first stirring piece 121 and the second stirring piece 122, the problems of low stirring efficiency and poor uniformity of the traditional stirring device can be effectively solved, thereby ensuring the uniform mixing of the dye and improving the dyeing quality. Compared with the prior art, the stirring piece 12 design of the present application can better adapt to different types and viscosities of dyes, reduce dead angles and deposition problems during stirring, thereby ensuring the uniform mixing of the dye. In addition, the stirring piece 12 design of the present application has a simple structure, is easy to manufacture and maintain, and has high practicality and economy.
[0033] The first driving piece 31, the second driving piece 9 and the lifting mechanism all adopt telescopic cylinders; the first driving piece 31 is used to drive the clamping block 32 to approach or move away from the outer wall of the stirring kettle 2, and the second driving piece 9 is used to drive the rotating shaft 11 and the stirring rod to swing. Further, the telescopic cylinder of the first driving piece 31 can select different specifications and models according to needs to adapt to stirring kettles 2 of different sizes. The control of the telescopic cylinder can be realized through an electromagnetic valve or a manual valve, so as to ensure that the clamping block 32 can stably fix the stirring kettle 2. The telescopic cylinder of the second driving piece 9 can also be adjusted according to stirring requirements, and its driving mode can adopt a pneumatic system or a hydraulic system, which depends on the needs in actual application. The swing angle and height of the stirring rod can be realized by adjusting the stroke of the second driving piece 9 and the lifting mechanism, so as to adapt to different stirring tasks.
[0034] By adopting telescopic cylinders as driving pieces, the technical scheme of the present application improves the stirring efficiency and adaptability while enhancing the stability and safety of the device. Compared with the traditional fixed stirring structure, the technical scheme of the present application can stir at different heights and angles to ensure the uniform mixing of the dye, especially for high-viscosity dyes, which can effectively avoid the problem of bottom deposition. In addition, the application of telescopic cylinders makes the maintenance of the stirring device more convenient, and the disassembly and cleaning of the stirring parts are more time-saving and labor-saving. Therefore, the present application solves the problems of low stirring efficiency, poor adaptability and insufficient stability of the traditional stirring device, and provides a more efficient and practical technical scheme.
[0035] The support block 16 is triangular in structure, which has good mechanical stability and can effectively disperse and bear forces from different directions, thereby improving the stability of the entire stirring device, avoiding shaking during stirring, and ensuring the stirring effect and safety.
[0036] The stirring kettle 2 is provided with universal wheels 17, so that the stirring kettle 2 can be conveniently moved between different positions. The base 1 is in a U-shaped structure, and the opening 18 of the base 1 is larger than the diameter of the stirring kettle 2, so that the stirring kettle 2 can be conveniently placed in the opening 18 of the base 1.
[0037] The working process is as follows:
[0038] Firstly, the type and viscosity of the dye poured into the stirring kettle 2 are determined, and a plurality of first stirring pieces 121 and a plurality of second stirring pieces 122 are selected, wherein the first stirring pieces 121 and the second stirring pieces 122 can be alternately sleeved on the rotating shaft 11 (as shown in Figure 8 and Figure 9 The height of the stirring piece 12 can be adjusted by using the lifting mechanism, and the second driving piece 9 is used to rotate the cross plate 6, so that the stirring piece 12 is inclined, which is convenient for the staff to disassemble and assemble.
[0039] Then, in the state that the rotating shaft 11 and the stirring piece 12 are lifted and inclined, the stirring kettle 2 is pushed into the opening 18 of the base 1 (as shown in Figure 6 and Figure 7 During the pushing process, the stirring piece 12 is slowly restored from the inclined state to the vertical state, so that when the stirring kettle 2 is pushed into the opening 18, the stirring piece 12 can be vertically inserted into the stirring kettle 2 (as shown in Figure 1 and Figure 2 The height position of the stirring piece 12 in the stirring kettle 2 can be adjusted up and down by the lifting mechanism, so that the stirring piece 12 can be fully immersed in the dye for stirring. Finally, the first driving piece 31 drives the clamping block 32 to approach the inner wall of the stirring kettle 2, so as to stably clamp the stirring kettle 2 (the material of the clamping block 32 can be selected to have a certain elasticity, so as to increase the firmness and stability of clamping), which effectively solves the problem that the kettle body is easy to shake during stirring, and improves the stirring effect and safety.
[0040] In addition, the second driving piece 9 can be used to rotate the cross plate 6 to adjust the angle direction of the stirring rod in the stirring kettle 2 (as shown in Figures 3-5 Finally, the rotating motor 10 is used to drive the stirring rod to rotate, so as to fully stir the dye.
[0041] After the dye stirring and mixing is completed, the clamping block 32 is loosened, the stirring tank 2 is lifted, the stirring part 12 is slowly swung to the inclined position, and the stirring tank 2 is moved out of the opening 18 of the base 1 during the swinging process. Then the stirring part 12 is lowered, the worker unscrews the screw 15, and the stirring part 12 is slid out of the rotating shaft 11 (as shown in Figure 10 ), and the stirring part 12 is cleaned or replaced for subsequent operation.
[0042] The base 1, the stirring tank 2, the clamping mechanism, the lifting mechanism, the rotating motor 10, and the stirring part 12 are matched to solve the problems of low stirring efficiency, poor adaptability, insufficient stability, and inconvenient maintenance of the traditional dye stirring device. The clamping mechanism ensures the stability of the stirring tank 2 during stirring. The cooperation of the lifting mechanism and the rotating motor 10 enables the stirring part 12 to adjust the position and angle flexibly, thereby adapting to stirring tanks 2 of different capacities and shapes and improving the stirring efficiency and uniformity.
[0043] Specifically, the four-way clamping mechanism is provided, that is, the four first driving parts 31 drive the clamping block 32 to move synchronously, the stirring tank 2 is quickly fixed and released, and the stability of the stirring tank 2 during stirring is ensured. At the same time, the first lifting part 4 and the second lifting part 5 cooperatively adjust the height of the horizontal plate 6, the second driving part 9 drives the horizontal plate 6 to swing around the rotating rod 61, the stirring part 12 can adjust the position and angle flexibly, the stirring part 12 can stir at multiple angles, thereby adapting to stirring tanks 2 of different capacities and shapes. The rotating motor 10 drives the stirring part 12 to stir through the rotating shaft 11, thereby improving the stirring efficiency and uniformity.
[0044] The stirring part 12 includes at least two first stirring rods 1211 and at least two second stirring rods 1221, which are designed with inclined surfaces 1212 and T-shaped structures, respectively. The inclined surfaces 1212 are designed to enhance the radial shear force during stirring, and the T-shaped stirring rods improve the axial mixing efficiency. This unique design can adjust the stirring mode according to different dye characteristics, thereby improving the mixing efficiency and quality.
[0045] In addition, the adjustable connection between the rotating shaft 11 and the stirring part 12 further improves the flexibility and practicality of the device, and the installation and disassembly process becomes more convenient, easy to clean, maintain and replace. Overall, the present application not only simplifies the operation process, but also significantly improves the stirring efficiency and product quality, and is suitable for mixing processes of various printing and dyeing dyes.
[0046] The above is a further detailed description of the provided technical solutions in combination with the preferred embodiments of the present patent, and cannot be deemed as limiting the specific implementation of the present patent to the above description. For ordinary skilled persons in the technical field to which the present patent belongs, some simple deductions or replacements can be made without departing from the concept of the present patent, and all of them shall be deemed as falling within the protection scope of the present patent.
Claims
1. A dye-stuff agitator, characterized by: Including base and stirring kettle, the base is equipped with clamping mechanism, the clamping mechanism includes four clamping pieces, the clamping piece includes first drive piece and clamping block, the clamping block is matched with the outer wall of stirring kettle arrangement; The base is also equipped with lifting mechanism, the lifting mechanism includes first lifting piece and two oppositely arranged second lifting pieces, one end of the second lifting piece is equipped with first connecting block, the first connecting block between two is equipped with horizontal plate, both ends of the horizontal plate are equipped with rotating rod, the rotating rod is rotatably connected with the first connecting block;The first connecting block and the first lifting piece are equipped with support frame, the horizontal plate is equipped with second connecting block, the second connecting block and the support frame are equipped with second drive piece, the second drive piece is used to drive the horizontal plate to rotate; The horizontal plate is equipped with rotating motor, the rotating shaft of the rotating motor extends into the stirring kettle, and the rotating shaft is equipped with stirring piece.
2. A dye stirring device as claimed in claim 1, characterized in that: The rotating shaft is equipped with sliding slot, the stirring piece is equipped with sliding block, and the sliding slot and the sliding block are matched; The stirring piece and the rotating shaft are equipped with screw, and the stirring piece and the rotating shaft are fixedly connected through the screw.
3. A dye stirring device according to claim 1 or 2, characterised in that: The stirring piece includes first stirring piece and second stirring piece, the first stirring piece includes at least two first stirring rods, and the first stirring rod is equipped with inclined surface;The second stirring piece includes at least two second stirring rods, and the second stirring rod adopts T-shaped stirring rod.
4. A dye stirring device as claimed in claim 1, characterized in that: The first drive piece and the second drive piece adopt telescopic air cylinder;The first drive piece is used to drive the clamping block to approach or away from the outer wall of the stirring kettle, and the second drive piece is used to drive the rotating shaft and the stirring rod to swing.
5. A dye stirring device as claimed in claim 1, characterized in that: The horizontal plate and the second connecting block are equipped with support block, and the support block is triangular structure.
6. A dye stirring device as claimed in claim 1, characterized in that: The bottom of the stirring kettle is equipped with universal wheel.
7. A dye stirring device as claimed in claim 1, characterized in that: The base adopts the base of U-shaped structure, and the opening of the base is larger than the diameter of the stirring kettle.