Quantity-controlled mixing kettle for preparing leveling agent
The automated design of the measuring cylinder and mixing vessel solves the problems of insufficient precision and low efficiency in manual proportioning during the preparation of leveling agents, achieving precise quantity control and efficient mixing, and meeting the needs of large-scale production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-22
- Publication Date
- 2026-03-24
AI Technical Summary
Existing mixing kettles for preparing leveling agents suffer from insufficient precision and low efficiency in manual proportioning, making it difficult to meet the needs of large-scale production.
The system employs a structure design including a measuring cylinder, an adjusting motor, an arc-shaped eccentric block, and a liquid level sensor to achieve automated volume control and mixing. The arc-shaped eccentric block controls the opening and closing of the feed pipe, and the liquid level sensor precisely controls the amount of ingredients used. Combined with the drive motor and the arc-shaped scraper, the system achieves automated mixing.
It enables precise control of ingredient dosage, improves production efficiency, reduces labor costs, adapts to large-scale continuous production, and enhances mixing effect.
Smart Images
Figure CN224024937U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to reaction kettle manufacturing technical field, concretely is a kind of controlled-quantity mixing kettle for preparing levelling agent. BACKGROUND
[0002] The controlled-quantity mixing kettle for preparing levelling agent is a precision mixing device specially used for producing levelling agent (textile printing and dyeing auxiliaries), and its core function is to ensure the uniformity and stability of each component of levelling agent through accurate measurement, efficient mixing and process control.
[0003] Currently, the mixing kettle for preparing levelling agent commonly used on the market usually adopts manual measurement of the usage amount of ingredients in advance, and then pours them into the mixing kettle. When processing multiple different ingredients, it is necessary to measure and transfer them one by one, which consumes a lot of time and manpower, reduces production efficiency, and is difficult to meet the needs of large-scale production. Manual measurement is easily affected by human factors, such as reading error and non-standard operation, which leads to inaccurate ingredient amount.
[0004] Therefore, the controlled-quantity mixing kettle for preparing levelling agent is proposed to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the deficiencies of the prior art, the traditional manual proportioning has the problems of insufficient accuracy and low efficiency. Therefore, the controlled-quantity mixing kettle for preparing levelling agent is proposed.
[0006] The technical scheme adopted by the utility model to solve its technical problems is as follows: a controlled-quantity mixing kettle for preparing levelling agent, comprising a controlled-quantity cylinder, an adjusting motor is fixedly installed on one side of the controlled-quantity cylinder, an arc eccentric block is fixedly installed on the output end of the adjusting motor and located at the middle part of the inner cavity of the controlled-quantity cylinder, a feed pipe is fixedly installed at the middle part of the top of the controlled-quantity cylinder, a first electric valve is fixedly connected to the bottom of the controlled-quantity cylinder through bolts, an L-shaped measuring cylinder is fixedly installed on one end of the controlled-quantity cylinder, an adjusting pipe is threadingly engaged in the inner cavity of the L-shaped measuring cylinder, a liquid level sensor is fixedly installed on the bottom of the adjusting pipe, and a first transparent window is formed on one side of the controlled-quantity cylinder.
[0007] Preferably, an upper shell is fixedly connected to the bottom of the first electric valve through bolts, guide pipes are fixedly installed on both sides of the top of the upper shell, and the controlled-quantity cylinder is fixedly connected to the top of the guide pipes through the first electric valve.
[0008] Preferably, a mixing kettle main body is fixedly connected to the bottom of the upper shell through bolts, a driving motor is fixedly installed at the middle part of the top of the upper shell, and arc-shaped scrapers are fixedly installed on both sides of the output end of the driving motor and located in the inner cavity of the mixing kettle main body.
[0009] As preferred, the middle part of the driving motor output end surface is fixedly installed with a supporting rod, the surface of the supporting rod is sleeved with a shaft sleeve, and the surface of the shaft sleeve is fixedly installed with a plurality of spoiler plates.
[0010] As preferred, the middle part of the front surface of the mixing kettle body is provided with a second transparent window, and the bottom of the mixing kettle body is fixedly connected with a material collecting hopper through bolts.
[0011] As preferred, the bottom of the material collecting hopper is fixedly installed with a discharge pipe, and the bottom of the discharge pipe is fixedly connected with a second electric valve through bolts.
[0012] As preferred, the middle part of the back surface of the mixing kettle body is fixedly installed with a liquid inlet pipe.
[0013] The beneficial effects of the present application are as follows:
[0014] 1. The utility model discloses a structure design of control cylinder, adjusting motor, cambered eccentric block, first electric valve, L type measuring cylinder and liquid level sensor, and realizes the function of automatic control through the mutual cooperation of structures, so that the feeding pipe can be opened and closed through the rotating cambered eccentric block, and the purpose of accurate control of the amount of ingredients is achieved by cooperating with the liquid level sensor, the whole process can be automatically completed by the control system, manual operation is not needed frequently, production efficiency is greatly improved, labor cost is reduced, and the production demand of large scale and continuity can be adapted, and the problems of insufficient material precision and low efficiency of traditional manual proportioning are solved.
[0015] 2. The utility model discloses the setting of supporting rod, shaft sleeve and spoiler plate, and the material flow direction inside the mixing cylinder main part is disturbed, and the material is stirred in different dimensions by cooperating with the cambered scraper, so that the mixing effect is enhanced. ACCURACY
[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.
[0017] Figure 1 It is the overall structure front view of the utility model;
[0018] Figure 2 It is the overall structure back view of the utility model;
[0019] Figure 3 It is the control cylinder structure section view of the utility model;
[0020] Figure 4 It is the mixed kettle main body structure cross section schematic view of the utility model.
[0021] In the figure: 1, control cylinder; 2, adjusting motor; 3, cambered eccentric block; 4, feed pipe; 5, first electric valve; 6, L-shaped measuring cylinder; 7, adjusting pipe; 8, liquid level sensor; 9, first transparent window; 10, upper shell; 11, material guide pipe; 12, mixed kettle main body; 13, driving motor; 14, cambered scraper; 15, support rod; 16, shaft sleeve; 17, spoiler; 18, second transparent window; 19, material collecting hopper; 20, discharge pipe; 21, second electric valve; 22, liquid inlet pipe. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0023] The following will be combined with the drawings Figures 1-4 The application will be further described in detail,
[0024] The embodiment of the application discloses a control amount mixing kettle for preparing a uniform dyeing agent, which comprises a control cylinder 1, an adjusting motor 2 is fixedly installed on one side of the control cylinder 1, a cambered eccentric block 3 is fixedly installed at the output end of the adjusting motor 2 and located at the middle part in the inner cavity of the control cylinder 1, a feed pipe 4 is fixedly installed at the middle part of the top of the control cylinder 1, a first electric valve 5 is fixedly connected to the bottom of the control cylinder 1 through bolts, an L-shaped measuring cylinder 6 is fixedly installed at one end of the control cylinder 1, an adjusting pipe 7 is threadingly engaged in the inner cavity of the L-shaped measuring cylinder 6, a liquid level sensor 8 is fixedly installed at the bottom of the adjusting pipe 7, and a first transparent window 9 is formed in one side of the control cylinder 1.
[0025] Refer to Figure 1 , Figure 2 , Figure 3 Through the structural design of the control cylinder 1, the adjusting motor 2, the cambered eccentric block 3, the first electric valve 5, the L-shaped measuring cylinder 6 and the liquid level sensor 8 and the mutual cooperation between the structures, the function of automatic control amount is realized. The feed pipe 4 can be opened and closed by rotating the cambered eccentric block 3, so as to cooperate with the liquid level sensor 8 to achieve the purpose of accurately controlling the amount of ingredients. The whole process can be automatically completed by the control system without frequent manual operation, greatly improving the production efficiency, reducing the labor cost and being able to adapt to large-scale and continuous production requirements.
[0026] The bottom of the first electric valve 5 is fixedly connected with an upper shell 10, both sides of the top of the upper shell 10 are fixedly installed with guide pipes 11, and the top of the guide pipe 11 is fixedly connected with the measuring cylinder 1 through the first electric valve 5.
[0027] With reference to Figure 1 and Figure 4 , the upper shell 10 is convenient for closing the opening at the top of the mixing kettle body 12, provides installation space for the driving motor 13 and the guide pipe 11, and is convenient for subsequent cleaning of the inner cavity of the mixing kettle body 12; the guide pipe 11 is convenient for guiding the liquid ingredients in the measuring cylinder 1 to flow into the inner cavity of the upper shell 10, thereby ensuring that the ingredients are stably fed into the mixing kettle body 12.
[0028] The bottom of the upper shell 10 is fixedly connected with the mixing kettle body 12, and the middle part of the top of the upper shell 10 is fixedly installed with the driving motor 13; both sides of the output end of the driving motor 13 and located in the inner cavity of the mixing kettle body 12 are fixedly installed with arc-shaped scrapers 14.
[0029] With reference to Figure 1 and Figure 4 , the driving motor 13 and the arc-shaped scraper 14 cooperate with each other to facilitate disturbance of the ingredients, thereby facilitating subsequent mixing of different ingredients with each other, and the inner walls of the upper shell 10, the mixing kettle body 12 and the collecting hopper 19 can also be cleaned to prevent material adhesion.
[0030] The middle part of the surface of the output end of the driving motor 13 is fixedly installed with a support rod 15, the surface of the support rod 15 is sleeved with a shaft sleeve 16, and the surface of the shaft sleeve 16 is fixedly installed with a plurality of spoiler plates 17.
[0031] With reference to Figure 4 , the support rod 15, the shaft sleeve 16 and the spoiler plate 17 disturb the flow direction of the material in the mixing cylinder body, and cooperate with the arc-shaped scraper 14 to stir the material in different dimensions, so as to enhance the mixing effect.
[0032] The middle part of the front of the mixing kettle body 12 is provided with a second transparent window 18, and the bottom of the mixing kettle body 12 is fixedly connected with a collecting hopper 19 through bolts.
[0033] With reference to Figure 1 and Figure 2 , the second transparent window 18 is convenient for workers to observe the mixing condition of the material in the mixing kettle body 12 in real time, so as to take corresponding measures in time, and the collecting hopper 19 is convenient for closing the opening at the bottom of the mixing kettle body 12 and providing limiting for the material, thereby ensuring that the material is concentrated and mixed and discharged.
[0034] The bottom of the collecting hopper 19 is fixedly installed with a discharge pipe 20, and the bottom of the discharge pipe 20 is fixedly connected with a second electric valve 21 through bolts.
[0035] With reference to Figure 2 And Figure 4 , through the discharge pipe 20 and the second electric valve 21 facilitate automatic discharge of the leveling agent according to the use requirements.
[0036] The middle part of the back of the mixing kettle body 12 is fixedly installed with the liquid inlet pipe 22.
[0037] With reference to Figure 2 Figure 2 , through the liquid inlet pipe 22, the external pipeline is connected, so that other liquid raw materials or solvents are supplemented into the mixing kettle body 12.
[0038] Working principle: when using the device, the motor 2 drives the cambered eccentric block 3 to rotate, the feed pipe 4 is opened, the liquid ingredients are introduced into the control cylinder 1 through the feed pipe 4, the liquid ingredients gradually enter the control cylinder 1, when the liquid level in the control cylinder 1 rises to contact the liquid level sensor 8, the motor 2 drives the cambered eccentric block 3 to rotate to close the feed pipe 4, the first electric valve 5 is opened to open the guide pipe 11, the ingredients are introduced into the inner cavity of the mixing kettle body 12 through the guide pipe 11, the arc-shaped scraper 14 and the supporting rod 15 are driven to rotate by the output end of the driving motor 13, the inner wall of the mixing kettle body 12 is cleaned by the arc-shaped scraper 14, the shaft sleeve 16 is synchronously rotated by the supporting rod 15, the resistance generated by the materials is used by the spoiler 17 to disturb the materials, after mixing, the second electric valve 21 is opened to open the discharge pipe 20, and the mixed leveling agent is discharged through the discharge pipe 20.
[0039] The above shows and describes the basic principle, main features and advantages of the present application. It should be understood by those skilled in the art that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application.
Claims
1. A kind of level dyeing agent preparation with controlled quantity mixing kettle, it is characterized by: Including control cylinder (1), one side of control cylinder (1) is fixedly installed with adjusting motor (2), the output end of adjusting motor (2) and the middle part in the inner cavity of control cylinder (1) are fixedly installed with cambered surface eccentric block (3), the middle part of the top of control cylinder (1) is fixedly installed with feed pipe (4), the bottom of control cylinder (1) is fixedly connected with first electric valve (5) through bolt, one end of control cylinder (1) is fixedly installed with L-shaped measuring cylinder (6), the inner cavity of L-shaped measuring cylinder (6) is screw threadedly engaged with adjusting pipe (7), the bottom of adjusting pipe (7) is fixedly installed with liquid level sensor (8), one side of control cylinder (1) is provided with first transparent window (9).
2. A dosing kettle for preparing a leveling agent according to claim 1, characterized in that: The bottom of first electric valve (5) is fixedly connected with upper shell (10) through bolt, both sides of the top of upper shell (10) are fixedly installed with material guide pipe (11), the top of material guide pipe (11) is fixedly connected with control cylinder (1) through first electric valve (5).
3. A dosing kettle for preparing a leveling agent according to claim 2, characterized in that: The bottom of upper shell (10) is fixedly connected with mixing kettle main body (12) through bolt, the middle part of the top of upper shell (10) is fixedly installed with driving motor (13), both sides of the output end of driving motor (13) and in the inner cavity of mixing kettle main body (12) are fixedly installed with cambered surface scraper (14).
4. A controlled mixing kettle for preparing a leveling agent according to claim 3, characterized in that: The middle part of the surface of the output end of driving motor (13) is fixedly installed with support rod (15), the surface of support rod (15) is sleeved with shaft sleeve (16), the surface of shaft sleeve (16) is fixedly installed with a plurality of spoiler (17).
5. A dosing kettle for preparing a leveling agent according to claim 3, characterized in that: The middle part of the front of mixing kettle main body (12) is provided with second transparent window (18), the bottom of mixing kettle main body (12) is fixedly connected with collecting hopper (19) through bolt.
6. A controlled mixing kettle for preparing a leveling agent according to claim 5, characterized in that: The bottom of collecting hopper (19) is fixedly installed with discharge pipe (20), the bottom of discharge pipe (20) is fixedly connected with second electric valve (21) through bolt.
7. A controlled mixing kettle for preparing a leveling agent according to claim 3, characterized in that: The middle part of the back of mixing kettle main body (12) is fixedly installed with liquid inlet pipe (22).