Foam cutting waste collecting device

The combination design of staggered crushing teeth and vibrating plates solves the problem of foam cutting waste accumulating at the feed inlet, realizes automated feeding, reduces the need for manual feeding and safety risks, and improves feeding efficiency.

CN224025140UActive Publication Date: 2026-03-24CHANGZHOU CHUXIN INSULATION NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Waste generated during the existing foam cutting process tends to accumulate at the feed inlet, increasing the workload and safety risks for operators.

Method used

The combination of crushing rollers and vibrating plates, which employs a staggered crushing tooth design, avoids waste accumulation through the periodic vibration and rotation of the crushing teeth, and uses an auger for automatic feeding.

Benefits of technology

It effectively avoids the accumulation of waste at the feed inlet, reduces the need for manual feeding, lowers labor costs and operational risks, and improves feeding efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of waste collection, and particularly discloses a foam cutting waste collection device which comprises a box body, a first crushing roller and a second crushing roller are rotationally connected in the box body, an auger is rotationally connected to the bottom in the box body, a motor is arranged at the bottom of the box body, and the motor is connected with a transmission assembly. The transmission assembly is respectively connected with the first crushing roller, the second crushing roller and the auger, the box body is provided with a discharge port at one side of the auger, the upper part of the box body is provided with a feed port, and the upper end of the box wall at one side of the box body is rotatably connected with a vibration plate. And then the vibration plate falls off again to generate periodic vibration. By means of vibration, foam waste accumulated on the vibration plate can automatically slide downwards, the situation that the waste is accumulated at the feeding port is effectively avoided, manual material pushing is not needed, and the labor cost and the operation risk are reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to waste collection technical field, concretely is a kind of foam cutting waste collection device. BACKGROUND

[0002] Foam is the material that plastic particle foams, it is a kind of material with good elasticity, light weight, fast pressure-sensitive fixation, convenient to use, bending freely and volume ultra-thin, in the production and use process of foam, whole piece of foam is cut to make it adapt to the application or the demand of transportation of various products, when cutting foam, a large amount of corner waste will be generated, these waste, if not properly handled, not only occupy space, but also can cause environmental pollution.

[0003] The existing processing method is to put foam waste into crushing device to stir and collect, however, when the foam corner material put into the feed inlet of the existing crushing device is too much, waste is easy to accumulate at the feed inlet, so manual pushing of material is needed, which increases the working strength of operator, and there is certain safety risk, therefore, we provide a kind of foam cutting waste collection device. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a kind of foam cutting waste collection device to solve the problems raised in the above background.

[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of foam cutting waste collection device, including box, first crushing stick and second crushing stick are rotationally connected in box interior, the bottom in box, auger is rotationally connected, motor is equipped at the bottom of box, motor is connected with transmission assembly, transmission assembly is connected with first crushing stick, second crushing stick and auger respectively, discharge port is set up in the side of auger of box, inlet is set up in the top of box, vibration plate is rotationally connected on the upper end of the side wall of box.

[0006] Among them, transmission assembly includes first pulley, flywheel, driving gear, driven gear, second pulley, third pulley and transmission belt, first pulley is rotationally connected with motor, flywheel is fixedly connected at the both ends of first crushing stick, the surface of the flywheel is provided with belt groove, driving gear is fixedly connected at the side of first crushing stick away from first pulley, driven gear is fixedly connected at the same side of second crushing stick and driving gear, driving gear and driven gear are engaged, second pulley is fixedly connected in the inner side of first pulley, third pulley is fixedly connected at the side of auger, first pulley and flywheel, second pulley and third pulley are respectively tensioned with transmission belt.

[0007] The vibration plate comprises a fixed seat fixedly connected to the wall of the box body, a rotating shaft rotatably connected to the fixed seat, and a plate body fixedly connected to the rotating shaft, and the bottom surface of the plate body is overlapped with the surface of the first crushing rod.

[0008] The first crushing rod and the second crushing rod each comprise a rod body, and a plurality of groups of crushing teeth are arranged on the surface of the rod body.

[0009] The plate body is provided with a plurality of sliding grooves on the surface thereof, and the crushing teeth pass through the sliding grooves.

[0010] The sliding grooves are arranged at every interval of the crushing teeth.

[0011] The bottom of the box body is fixedly connected with four supporting legs.

[0012] The utility model at least has following beneficial effects:

[0013] In use, the crushing teeth arranged in a staggered manner periodically lift the vibration plate to make it rotate around the rotating shaft, and then the vibration plate falls to produce periodic vibration. The vibration can make the foam waste accumulated on the vibration plate automatically slide downward, effectively avoiding the accumulation of waste at the inlet, and reducing the labor cost and operation risk. BRIEF DESCRIPTION OF DRAWINGS

[0014] Figure 1 It is a structural schematic view of the utility model;

[0015] Figure 2 It is a back structural schematic view of the utility model;

[0016] Figure 3 It is a structural schematic view of a transmission assembly of the utility model;

[0017] Figure 4 It is a structural schematic view of the vibration plate of the utility model;

[0018] Figure 5 It is Figure 4 It is an enlarged structural schematic view of position A in the utility model;

[0019] In the figure: 1, box body; 2, first crushing rod; 21, rod body; 22, crushing tooth; 3, second crushing rod; 4, auger; 5, motor; 6, transmission assembly; 61, first pulley; 62, flywheel; 63, driving gear; 64, driven gear; 65, second pulley; 66, third pulley; 67, transmission belt; 7, discharge port; 71, guide plate; 8, inlet; 9, vibration plate; 91, fixed seat; 92, rotating shaft; 93, plate body; 931, sliding groove. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0021] Embodiment one

[0022] Please refer to Figures 1 to 4 The utility model provides a kind of technical solutions: a kind of foam cutting waste collecting device, including box 1, box 1 bottom four corners are fixedly connected with supporting leg, first broken stick 2 and second broken stick 3 are rotatably connected in box 1 inside, rotatingly connected with auger 4 in box 1 inner bottom, motor 5 is equipped in the bottom of box 1, motor 5 is connected with transmission assembly 6, transmission assembly 6 is connected with first broken stick 2, second broken stick 3 and auger 4 respectively, discharge gate 7 is set in the auger 4 side of box 1, feeding port 8 is set in the top of box 1, vibrating plate 9 is rotatably connected on the upper end of the side wall of box 1.

[0023] Transmission assembly 6 includes first belt pulley 61, flywheel 62, driving gear 63, driven gear 64, second belt pulley 65, third belt pulley 66 and transmission belt 67, when motor 5 starts, it drives the rotation of first belt pulley 61 rotatably connected with it, first belt pulley 61 is tensely connected with flywheel 62 by transmission belt 67, flywheel 62 is fixedly connected at the two ends of first broken stick 2, the rotation of first belt pulley 61 drives the rotation of flywheel 62 by transmission belt 67, in turn makes first broken stick 2 start to rotate, driving gear 63 is fixedly connected at the side, away from first belt pulley 61, of first broken stick 2, the same side of second broken stick 3 as driving gear 63 is fixedly connected with driven gear 64, driving gear 63 and driven gear 64 are engaged, when first broken stick 2 rotates, driving gear 63 rotates along with it, drives the rotation of driven gear 64 by gear engagement, so that second broken stick 3 rotates towards first broken stick 2, first broken stick 2 and second broken stick 3 all include stick body 21, a plurality of sets of broken teeth 22 are arranged on the surface of stick body 21, adjacent two sets of broken teeth 22 are staggered along stick body 21 by ninety degrees phase difference, the design of this staggered arrangement makes that two broken sticks can more effectively cooperate with each other between broken teeth 22 when rotating towards each other, and foam waste in box 1 is broken.

[0024] The vibrating plate 9 comprises a fixed seat 91, a rotating shaft 92 and a plate body 93, the fixed seat 91 is fixedly connected on the wall of the box body 1, the rotating shaft 92 is rotatably connected on the fixed seat 91, the plate body 93 is fixedly connected on the rotating shaft 92, and the bottom surface of the plate body 93 is overlapped on the surface of the first crushing rod 2, one end is located at the feeding port 8, a plurality of sliding grooves 931 are formed on the surface of the plate body 93, and the sliding grooves 931 are arranged at every interval of the crushing teeth 22, when the first crushing rod 2 rotates, the crushing teeth 22 will pass through the plate body 93 of the vibrating plate 9 in sequence, when the crushing teeth 22 pass through the sliding grooves 931, the vibrating plate 9 will not be lifted, when the staggered crushing teeth 22 pass through the positions without corresponding sliding grooves 931, the vibrating plate 9 will be lifted, so that the vibrating plate 9 rotates around the rotating shaft 92, after the crushing teeth 22 pass through, the vibrating plate 9 will fall again, thus periodic vibration is caused, the periodic vibration enables the foam waste placed on the vibrating plate 9 to slowly slide downwards, so that the waste accumulation at the feeding port 8 is avoided, and meanwhile, the crushing teeth 22 at the slotted positions can also roll the waste between the first crushing rod 2 and the second crushing rod 3, so that the feeding efficiency is further improved.

[0025] Embodiment two

[0026] Please refer to Figure 2 In the embodiment two, other structures are unchanged, and different from the embodiment one, the discharging port 7 is provided with a guide plate 71, the guide plate 71 can guide the crushed foam waste discharged from the discharging port 7, so that the waste is discharged in a specific direction, the waste is prevented from scattering everywhere, the waste can be directly guided to fall into a collecting container in production, the workload of manual cleaning is reduced, and the cleanness of the working site is improved.

[0027] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0028] Although the embodiments of the present application have been shown and described, it should be understood by those ordinary skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A foam cutting waste collection device, comprising a housing (1), wherein a first crushing roller (2) and a second crushing roller (3) are rotatably connected inside the housing (1), characterized in that: The bottom of the box (1) is rotatably connected to an auger (4). The bottom of the box (1) is equipped with a motor (5). The motor (5) is connected to a transmission assembly (6). The transmission assembly (6) is connected to the first crushing roller (2), the second crushing roller (3) and the auger (4) respectively. The box (1) has a discharge port (7) on one side of the auger (4). The box (1) has a feed port (8) on the top. A vibrating plate (9) is rotatably connected to the upper end of one side wall of the box (1).

2. The foam cutting waste collection device according to claim 1, characterized in that: The transmission assembly (6) includes a first pulley (61), a flywheel (62), a drive gear (63), a driven gear (64), a second pulley (65), a third pulley (66), and a transmission belt (67). The first pulley (61) is rotatably connected to the motor (5). The flywheel (62) is fixedly connected to both ends of the first crushing roller (2). The flywheel (62) has belt grooves on its surface. The drive gear (63) is fixedly connected to the first crushing roller (2) away from the first pulley (61). On one side of the auger (4), the driven gear (64) is fixedly connected to the same side of the second crushing roller (3) and the driving gear (63). The driving gear (63) meshes with the driven gear (64). The second pulley (65) is fixedly connected to the inside of the first pulley (61). The third pulley (66) is fixedly connected to one side of the auger (4). The first pulley (61) and the flywheel (62), and the second pulley (65) and the third pulley (66) are respectively tensioned and connected with transmission belts (67).

3. The foam cutting waste collection device according to claim 1, characterized in that: The vibrating plate (9) includes a fixed seat (91), which is fixedly connected to the wall of the box (1). The fixed seat (91) is rotatably connected to a rotating shaft (92), which is fixedly connected to a plate (93). The bottom surface of the plate (93) overlaps the surface of the first crushing roller (2).

4. The foam cutting waste collection device according to claim 3, characterized in that: The first crushing rod (2) and the second crushing rod (3) both include a rod body (21). The surface of the rod body (21) is provided with several sets of crushing teeth (22). The adjacent sets of crushing teeth (22) are arranged alternately along the rod body (21) with a 90-degree phase difference.

5. The foam cutting waste collection device according to claim 4, characterized in that: The plate (93) has several grooves (931) on its surface, and the breaking teeth (22) pass through the grooves (931).

6. The foam cutting waste collection device according to claim 5, characterized in that: The groove (931) is located at every set of breaking teeth (22).

7. The foam cutting waste collection device according to claim 1, characterized in that: The bottom four corners of the box (1) are fixedly connected with (11) support legs.