Cigarette blank crushing and briquetting integrated device

Abstract

The utility model provides a cigarette case blank crushing and briquetting integrated device which aims at efficiently treating cigarette case blank waste and realizing resource recovery. The device comprises a supporting frame, a feeding assembly, a smashing assembly, a conveying assembly and a die pressing assembly. The supporting frame serves as a base structure and supports other assemblies. The feeding assembly feeds waste into the smashing assembly through a conveying belt and a material blocking apron board. The smashing assembly is composed of a cutter box body, a main smashing roller, an auxiliary smashing roller and a gear motor, and cooperative smashing is achieved through a gear transmission mechanism. And the crushed waste materials enter the pressing die assembly through a guide chute of the conveying assembly and an auger conveyor. The pressing die assembly comprises a pressing block oil cylinder, a pressing die bin, a pressing die block, a baffle frame, a baffle oil cylinder and a baffle body, and pressing block forming of waste is achieved. According to the device, the crushing and briquetting functions are integrated, so that the treatment efficiency is improved, the environmental pollution is reduced, the cyclic utilization of resources is realized, and the device has important economic and environmental values.

Description

TECHNICAL FIELD

[0001] The utility model relates to waste treatment and resource recycling field, especially a cigarette case waste powder crushing briquetting integrated device for efficiently processing and recycling cigarette case waste. BACKGROUND

[0002] In the tobacco packaging production process, a large amount of waste cigarette case (cigarette case waste) will be produced, and the traditional processing method has problems such as process dispersion, low efficiency, large space occupation, etc. The existing equipment needs to complete the processing through a crusher, and has defects such as high material transfer cost and serious dust pollution.

[0003] The patent with the application number CN202411297393.7 "cigarette case waste crushing and recycling system and recycling process" relates to the field of waste crushing and recycling technology, and specifically discloses a cigarette case waste crushing and recycling system and recycling process, which comprises a mounting frame and a barrel body. The barrel body is arranged on the mounting frame, an installation seat is arranged above the barrel body, a crushing roller group and a first driving motor are arranged on the installation seat, a conveying belt is arranged below the crushing roller group, a separation assembly is arranged on the conveying belt, and a separation mechanism is arranged above the barrel body. The crushing roller in the present application can grind the cigarette case waste into fine powder with smaller particles. The fine powder after grinding can fall on the conveying belt. The separation assembly on the conveying belt can adsorb and collect the aluminum foil powder in the fine powder, and the plastic powder and paper powder can be poured into the barrel body during the conveying process of the conveying belt. Water is added to the barrel body through a water inlet. When the water is sufficient, the separation mechanism in the present application can separate the plastic powder and paper powder in the fine powder, so as to realize the separation and collection of each component in the cigarette case.

[0004] However, the above-mentioned patent technology can only grind the cigarette case, and cannot perform briquetting operation on the cigarette case. Moreover, the above-mentioned patent technology has complex structure and complicated process. Therefore, it is necessary to develop a device capable of efficiently crushing and briquetting cigarette case waste, so as to realize the recycling of resources, which has important economic and environmental significance. UTILITY MODEL CONTENT

[0005] The utility model aims at providing a cigarette case waste powder crushing briquetting integrated device to solve the problems in the above background technology.

[0006] (1) How to integrate the crushing, conveying and briquetting functions to realize continuous processing, so that the cigarette case waste powder crushing briquetting integrated device has the advantage of efficient processing of waste.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0008] A cigarette case waste powder crushing briquetting integrated device;

[0009] The utility model discloses a cigarette case waste powder crushing briquetting integrated device, which comprises a feeding assembly, a crushing assembly, a conveying assembly and a pressing die assembly.

[0010] The feeding assembly comprises at least a conveying belt, and an upper side of the conveying belt is a feeding channel for conveying cigarette case waste materials;

[0011] The crushing assembly comprises a cutter box, a main crushing roller, a secondary crushing roller and a speed reducer, the cutter box is provided with an inlet on an upper end face, the inlet of the cutter box is below an end of the feeding channel of the conveying belt, the cutter box is provided with an outlet on a lower end face, the main crushing roller and the secondary crushing roller are supported in the cutter box respectively, the speed reducer drives the main crushing roller to rotate, the main crushing roller and the secondary crushing roller are connected through a transmission mechanism, and the main crushing roller and the secondary crushing roller are respectively provided with a plurality of crushing teeth on side walls.

[0012] The conveying assembly comprises an auger conveyor, and an inlet of the auger conveyor is below the outlet of the cutter box.

[0013] The compression die assembly comprises a pressing block oil cylinder, a compression die bin and a compression die block, the compression die bin is respectively provided with a feeding port, a discharging port and an extrusion port, the feeding port of the compression die bin is aligned with the outlet of the auger conveyor, the compression die block is fixedly connected to an end of a piston rod of the pressing block oil cylinder, the compression die block extends into the compression die bin from the extrusion port of the compression die bin, and a moving track of the compression die block passes through the feeding port of the compression die bin.

[0014] On the basis of the above technical scheme, the utility model further can make improvement as follows.

[0015] Further, the compression die assembly further comprises a baffle oil cylinder and a baffle body, the baffle body is fixedly connected to an end of a piston rod of the baffle oil cylinder, the baffle body reciprocates along an extension and retraction track of the baffle oil cylinder, a moving track of the baffle body passes through the discharging port of the compression die bin, and the baffle body can cover the discharging port of the compression die bin.

[0016] Further, the compression die assembly further comprises a baffle frame, a cylinder body of the baffle oil cylinder is fixedly connected to the baffle frame, and the baffle body cooperates with the baffle frame.

[0017] Further, the main crushing roller and the secondary crushing roller of the crushing assembly are cooperated through a gear transmission mechanism, the gear transmission mechanism comprises a driving gear and a driven gear, the driving gear is installed on an end of the main crushing roller, the driven gear is installed on an end of the secondary crushing roller, and the driving gear and the driven gear are engaged.

[0018] Further, the feeding assembly further comprises a material blocking apron, the material blocking apron is fixed on an upper side of the feeding channel of the conveying belt, and the material blocking apron bypasses a beginning end and two sides of the feeding channel.

[0019] Further, the conveying assembly further comprises a guide chute, the guide chute is provided with an upper port extending to a lower side of the outlet of the cutter box, and a lower port of the guide chute is communicated with the inlet of the auger conveyor.

[0020] Further, a support frame is arranged on the base surface, and the feeding assembly, the crushing assembly, the conveying assembly and the pressing assembly are arranged on the support frame.

[0021] After adopting such a structure, the four functions of feeding, crushing, conveying and briquetting are integrated on the support frame to realize a flow line operation, the main and auxiliary crushing rollers realize accurate meshing of the gear teeth through gear transmission to improve the crushing efficiency; the auger conveyor cooperates with the material guide groove to ensure continuous conveying of the material without residue; through the cooperation of the briquetting oil cylinder and the baffle oil cylinder, automatic briquetting and discharge control are realized.

[0022] The beneficial effects of the cigarette box crushing and briquetting integrated device are:

[0023] (1) High efficiency: the device integrates crushing and briquetting functions, can efficiently process cigarette box waste, and improve processing efficiency.

[0024] (2) Resource recycling: through the briquetting function, the crushed waste is pressed into blocks, which is convenient for storage and transportation, and realizes the recycling of resources.

[0025] (3) Environmental protection and energy saving: reduces environmental pollution caused by incineration or landfill, and meets the environmental protection concept of sustainable development.

[0026] (4) Compact structure: the components are arranged on the support frame, the structure is compact, the floor area is small, and the installation and maintenance are convenient. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 is one of the perspective views of the cigarette box crushing and briquetting integrated device embodiment.

[0028] Figure 2 is the second perspective view of the cigarette box crushing and briquetting integrated device embodiment.

[0029] Figure 3 is the perspective view of the crushing assembly in the cigarette box crushing and briquetting integrated device embodiment.

[0030] Figure 4 is one of the perspective views of the conveying assembly and the pressing assembly in the cigarette box crushing and briquetting integrated device embodiment.

[0031] Figure 5 is the second perspective view of the conveying assembly and the pressing assembly in the cigarette box crushing and briquetting integrated device embodiment.

[0032] Explanation of reference numerals in the drawings:

[0033] Support frame-100; conveying belt-210; material blocking skirt-220; cutter box-310; main crushing roller-320; auxiliary crushing roller-330; speed reduction motor-340; driving gear-350; driven gear-360; auger conveyor-410; material guide groove-420; briquetting oil cylinder-510; pressing die bin-520; baffle frame-540; baffle oil cylinder-550; baffle body-560. DETAILED DESCRIPTION

[0034] In order to make the above objectives, features and advantages of the present application more apparent, specific embodiments of the present application will be described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, the present application can be practiced in a number of ways beyond the specific details set forth herein without departing from the scope of the present application. It is therefore intended that the present application not be limited by the specific implementation disclosed below, but include all implementations that will be apparent to those skilled in the art from this disclosure.

[0035] The terms "vertical", "horizontal", "left", "right", and similar expressions used herein are for illustrative purposes only and are not intended to be limiting.

[0036] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0037] Please refer to Figures 1 to 5 .

[0038] The present cigarette box crushing and briquetting integrated device comprises a support frame 100, a feeding assembly, a crushing assembly, a conveying assembly and a pressing die assembly.

[0039] The support frame 100 is a rectangular frame structure welded by Q235 steel, and is provided with foundation bolt mounting holes at the bottom and is sprayed with anti-rust paint on the surface. The overall size is 2500mm in length, 1200mm in width and 1200mm in height, and each component is arranged in layers according to the process flow. The support frame 100 is placed on the ground, and the feeding assembly, the crushing assembly, the conveying assembly and the pressing die assembly are arranged on the support frame 100.

[0040] The feeding assembly comprises a conveying belt 210 and a material blocking skirt 220. The conveying belt 210 is an annular rubber conveying belt with a width of 600 mm, a speed of 1.2 m / s, and a variable frequency speed regulation motor (power 3 kW). The upper side of the conveying belt 210 is a feeding channel for conveying cigarette cartons and waste, which is formed by bending a 5 mm thick stainless steel plate with a height of 200 mm, and a U-shaped fence is formed along the two sides and the beginning of the conveying belt 210 to prevent light and thin cigarette cartons from escaping during the conveying process. The material blocking skirt 220 is fixed on the upper side of the feeding channel of the conveying belt 210 and passes around the beginning and both sides of the feeding channel.

[0041] The crushing assembly comprises a cutter box 310, a main crushing roller 320, a secondary crushing roller 330, and a speed reduction motor 340. The cutter box 310 has an inlet on the upper end face, which is below the end of the feeding channel of the conveying belt 210. The cutter box 310 has an outlet on the lower end face. The main crushing roller 320 has a diameter of 300 mm and a length of 800 mm, and is provided with 24 groups of cutter teeth. The secondary crushing roller 330 has a diameter of 280 mm and a length of 750 mm, and is provided with 23 groups of cutter teeth. The two ends of the main crushing roller 320 and the secondary crushing roller 330 are respectively supported in the cutter box 310 through bearings. The speed reduction motor 340 is fixedly connected to the outer side of the side wall of the cutter box 310. The output shaft of the speed reduction motor 340 is connected to the main crushing roller 320. The speed reduction motor 340 drives the main crushing roller 320 to rotate. The side walls of the main crushing roller 320 and the secondary crushing roller 330 are respectively provided with a plurality of crushing cutter teeth, and the crushing cutter teeth of the main crushing roller 320 are engaged with the crushing cutter teeth of the secondary crushing roller 330.

[0042] The main crushing roller 320 and the secondary crushing roller 330 of the crushing assembly are cooperated through a gear transmission mechanism. The gear transmission mechanism comprises a driving gear 350 and a driven gear 360. The driving gear 350 is installed on the end of the main crushing roller 320, and the driven gear 360 is installed on the end of the secondary crushing roller 330. The driving gear 350 is engaged with the driven gear 360.

[0043] The conveying assembly comprises an auger conveyor 410 and a material guide chute 420. The inlet of the auger conveyor 410 is below the outlet of the cutter box 310 and is welded with a 4 mm stainless steel plate with a trapezoidal cross section (400 mm at the inlet and 250 mm at the outlet). The upper end of the material guide chute 420 is opened to extend to the lower side of the outlet of the cutter box 310, and the lower end of the material guide chute 420 is communicated with the inlet of the auger conveyor 410.

[0044] The die assembly comprises a briquetting oil cylinder 510, a die bin 520, a die block, a baffle frame 540, a baffle oil cylinder 550 and a baffle body 560, the die bin 520 is arranged below the outlet of the auger conveyor 410, the die bin 520 is respectively provided with an inlet, an outlet and an extrusion opening, the inlet of the die bin 520 is aligned with the outlet of the auger conveyor 410, the die block (not shown in the figure) is fixedly connected to the end of the piston rod of the briquetting oil cylinder 510, the die block extends into the die bin 520 from the extrusion opening of the die bin 520, and the moving track of the die block passes through the inlet of the die bin 520.

[0045] The baffle body 560 is fixedly connected to the end of the piston rod of the baffle oil cylinder 550, the baffle body 560 reciprocates along the extension and retraction track of the baffle oil cylinder 550, the moving track of the baffle body 560 passes through the outlet of the die bin 520, and the baffle body 560 can completely cover and seal the outlet of the die bin 520.

[0046] The cylinder body of the baffle oil cylinder 550 is fixedly connected to the baffle frame 540, the baffle body 560 is matched with the baffle frame 540 through a sliding rail, and the sliding rail of the baffle frame 540 is consistent with the extension and retraction direction of the baffle oil cylinder 550.

[0047] In use, the waste cigarette boxes are manually fed to the conveying belt 210, the material blocking apron 220 ensures directional conveying of the materials, after the materials fall into the cutter box 310, the main crushing roller 320 and the auxiliary crushing roller 330 are engaged to crush the materials into ≤30mm 3 particles, the crushed materials enter the auger conveyor 410 through the guide chute 420, are conveyed to the die bin 520 at a flow rate of 1.0 m 3 / h, the briquetting oil cylinder 510 drives the die block (800 kN) to extrude and form the materials, the baffle oil cylinder 550 controls the opening and closing of the outlet, and the formed briquettes are discharged.

[0048] The above only describes one embodiment of the present application, and it should be pointed out that, for ordinary skilled persons in the art, without departing from the principles of the present application, a number of modifications and improvements can be made, which should also be considered as falling within the protection scope of the present application.

Claims

1. A device for crushing and pressing cigarette box briquettes in one piece, characterized in that: Includes feeding assembly, crushing assembly, conveying assembly and molding assembly; The feeding assembly includes at least a conveyor belt (210), and the upper side of the conveyor belt (210) is a feeding channel for conveying cigarette box waste. The crushing assembly includes a blade box (310), a main crushing roller (320), an auxiliary crushing roller (330), and a reduction motor (340). The blade box (310) has an inlet on its upper end face, which is located below the end of the feeding channel of the conveyor belt (210). The blade box (310) has an outlet on its lower end face. The main crushing roller (320) and the auxiliary crushing roller (330) are supported at both ends in the blade box (310). The reduction motor (340) drives the main crushing roller (320) to rotate. The main crushing roller (320) and the auxiliary crushing roller (330) are connected by a transmission mechanism. The side walls of the main crushing roller (320) and the auxiliary crushing roller (330) are respectively provided with a number of crushing teeth, and the crushing teeth of the main crushing roller (320) mesh with the crushing teeth of the auxiliary crushing roller (330). The conveying assembly includes an auger conveyor (410), the inlet of which is located below the outlet of the cutter box (310); The molding assembly includes a molding cylinder (510), a molding chamber (520), and a molding module. The molding chamber (520) is provided with a feed inlet, a discharge outlet, and an extrusion outlet. The feed inlet of the molding chamber (520) is aligned with the outlet of the auger conveyor (410). The molding module is fixedly connected to the end of the piston rod of the molding cylinder (510). The molding module extends into the molding chamber (520) from the extrusion outlet. The movement trajectory of the molding module passes through the feed inlet of the molding chamber (520).

2. The integrated device for crushing and pressing cigarette boxes according to claim 1, characterized in that: The molding assembly also includes a baffle cylinder (550) and a baffle body (560). The baffle body (560) is fixedly connected to the piston rod end of the baffle cylinder (550). The baffle body (560) moves back and forth along the extension and retraction trajectory of the baffle cylinder (550). The movement trajectory of the baffle body (560) passes through the discharge port of the molding chamber (520), and the baffle body (560) can cover the discharge port of the molding chamber (520).

3. The integrated device for crushing and pressing cigarette boxes according to claim 2, characterized in that: The molding assembly also includes a baffle frame (540), the cylinder body of the baffle cylinder (550) is fixedly connected to the baffle frame (540), and the baffle body (560) cooperates with the baffle frame (540).

4. The integrated device for crushing and pressing cigarette boxes according to claim 1, characterized in that: The main crushing roller (320) and the auxiliary crushing roller (330) of the crushing assembly are connected by a gear transmission mechanism, which includes a driving gear (350) and a driven gear (360). The driving gear (350) is installed on the end of the main crushing roller (320), and the driven gear (360) is installed on the end of the auxiliary crushing roller (330). The driving gear (350) and the driven gear (360) mesh with each other.

5. The integrated device for crushing and pressing cigarette boxes according to claim 1, characterized in that: The feeding assembly also includes a material blocking skirt (220), which is fixed on the upper side of the feeding channel of the conveyor belt (210) and passes around the beginning and both sides of the feeding channel.

6. The integrated device for crushing and pressing cigarette boxes according to claim 1, characterized in that: The conveying assembly also includes a guide chute (420), the upper port of which has an outlet extending to the lower side of the cutter box (310), and the lower port of the guide chute (420) is connected to the inlet of the auger conveyor (410).

7. The integrated device for crushing and pressing cigarette boxes according to claim 1, characterized in that: It also includes a support frame (100) arranged on the base surface, and the feeding assembly, crushing assembly, conveying assembly and molding assembly are all arranged on the support frame (100).

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