Titanium and titanium alloy blocky material component confirmation and material classification integrated system
An automated system integrating spectral identification, composition detection, and specification identification devices has solved the problems of efficiency and accuracy in classifying titanium and titanium alloy block materials, achieving efficient and accurate material classification and automated processing to meet the needs of modern industrial production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2026-03-24
AI Technical Summary
Existing methods for identifying and classifying the composition of titanium and titanium alloy block materials are inefficient, lack accuracy, and are not systematic or integrated. This can easily lead to unqualified materials being mixed into qualified products, affecting product quality and performance.
An integrated system for identifying the composition and classifying titanium and titanium alloy block materials was designed. It employs a spectral identification device, a material composition detection device, and a material specification identification device. By comparing and identifying the material composition, state, and specifications through a database, and combining it with an automatic ejection device, the entire process is automated.
It improves the accuracy and efficiency of material classification, reduces labor intensity, ensures product quality, and meets the needs of large-scale and efficient production.
Smart Images
Figure CN224025733U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to metal material processing technology field relates to a titanium and titanium alloy blocky material component confirmation and material classification integrated system. BACKGROUND
[0002] Titanium and titanium alloy have a wide range of applications in aerospace, chemical industry, medical treatment and many other fields due to their excellent performance such as high strength, low density and good corrosion resistance. In the production, processing and recycling of titanium and titanium alloy, component confirmation and classification of blocky materials are extremely important links.
[0003] At present, the existing titanium and titanium alloy blocky material component confirmation and classification method has many problems. The traditional manual detection and classification method is not only low in efficiency, but also difficult to guarantee the accuracy and reliability of the detection result due to human factors. Manual detection is difficult to accurately identify the fine defects on the surface of blocky materials and accurately judge the difference in composition, which may lead to unqualified materials mixed into qualified products, affecting the quality and performance of subsequent products.
[0004] Some enterprises have adopted some simple automatic equipment, but these devices are often single-function, lack of systematicness and integration. For example, the separate component detection equipment cannot work effectively with the surface defect detection and material specification classification equipment, and manual multiple transfer and operation are required, which not only increases the labor intensity and time cost, but also easily causes damage or confusion of the materials during the transfer process.
[0005] Therefore, the utility model is proposed. UTILITY MODEL CONTENT
[0006] The utility model aims at overcoming the above-mentioned defects of the prior art, and provides a titanium and titanium alloy blocky material component confirmation and material classification integrated system, which realizes automatic and efficient processing of titanium and titanium alloy blocky materials, improves the accuracy and efficiency of component detection and material classification, reduces labor intensity, reduces human error, and meets the demand of modern industrial production for high quality and high efficiency.
[0007] To achieve the above-mentioned functional purposes, the utility model provides the following technical scheme:
[0008] The utility model provides a kind of titanium and titanium alloy blocky material component confirmation and material classification integrated system, comprising: material lifting mechanism, the discharge part of the material lifting mechanism is connected with the feed inlet of material collector, first horizontal transmission mechanism is arranged below the material collector, the discharge end of the first horizontal transmission mechanism is connected with second horizontal transmission mechanism, identification detection system is arranged above the second horizontal transmission mechanism, the end of the second horizontal transmission mechanism is connected with accessory conveying device, automatic pusher is also arranged below the second horizontal transmission mechanism.
[0009] Further, the identification detection system comprises: a spectral recognition device, a material component detection device, and a material specification recognition device, which are sequentially and spacedly arranged along the material conveying direction.
[0010] Further, an automatic pusher is correspondingly arranged below the spectral recognition device and the material component detection device, and two automatic pushers are correspondingly arranged below the material specification recognition device.
[0011] Further, the automatic pusher is a pneumatic cylinder type, the piston rod in the automatic pusher is arranged on the side of the second horizontal transmission mechanism, and the piston rod extends or retracts under the action of compressed air; when the piston rod extends, it pushes the blocky material to move along the pushing direction.
[0012] Further, a collecting barrel is arranged on the side where the blocky material falls from the automatic pusher.
[0013] Further, two accessory conveying devices are arranged, respectively on both sides of the end of the second horizontal transmission mechanism, the end of the accessory conveying device is connected with an automatic weighing device, and the automatic weighing device is connected with the end conveying device.
[0014] Further, a first downward inclined first discharge port is connected to the end of the first horizontal transmission mechanism, and the lower end of the first discharge port is overlapped on the second horizontal transmission mechanism.
[0015] Further, a second downward inclined second discharge port is connected to the end of the second horizontal transmission mechanism, an automatic weighing device is arranged directly below the second discharge port, and the automatic weighing device is connected with the end conveying device.
[0016] Further, a material barrel is connected to the material lifting mechanism, blocky material is loaded in the material barrel, when the material barrel is lifted to the top, the blocky material falls into the material collector by overturning or dumping, and the lower end of the material collector is provided with a flap.
[0017] Further, the material lifting mechanism, the first horizontal transmission mechanism and the second horizontal transmission mechanism all adopt the roller type transmission.
[0018] Compared with the prior art, the technical scheme provided by the utility model has the following beneficial effects:
[0019] 1、The titanium and titanium alloy blocky material component confirmation and material classification integrated system is connected with the spectral recognition device, the material component detection device and the material specification recognition device through the integrated central control system, a database is pre-set in the spectral recognition device, the material component detection device and the material specification recognition device, the material component, state, specification and other information are recognized and detected through the data comparison mode, full-automatic operation greatly improves the work efficiency, reduces manual intervention and reduces the labor intensity.
[0020] 2、The titanium and titanium alloy blocky material component confirmation and material classification integrated system can comprehensively and accurately detect and classify the surface quality, chemical component and size specification of the blocky material through the collaborative work of the spectral recognition device, the material component detection device and the material specification recognition device, improves the accuracy of material classification, guarantees the product quality, and the automatic pushing device is correspondingly arranged below the spectral recognition device, the material component detection device and the material specification recognition device, can timely remove the unqualified material, after the size specification of the material is recognized in the material specification recognition device, timely push the material blocks of different size specifications to the auxiliary conveying device or directly to the automatic weighing device at the end of the second horizontal transmission mechanism, classify and collect the qualified material according to the component and size specification, is convenient for subsequent processing and use, improves the convenience and production efficiency of production management.
[0021] 3、The titanium and titanium alloy blocky material component confirmation and material classification integrated system, the components of the system cooperate with each other to form an organic whole, has good integration and stability, and can meet the production demand of large scale and high efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0022] The drawings incorporated into the specification and forming part of the specification, together with the specification, serve to explain the principles of the utility model.
[0023] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the drawings needed to be used in the embodiment or prior art description will be briefly introduced, and obviously, other drawings can be obtained by the person skilled in the art without creative labor.
[0024] Fig. 1The utility model provides a titanium and titanium alloy blocky material component confirmation and material classification integrated system's main view structure schematic diagram.
[0025] Fig. 2 The utility model provides a titanium and titanium alloy blocky material component confirmation and material classification integrated system's plan view structure schematic diagram.
[0026] Among them: 1 - material lifting mechanism, 2 - material collector, 3 - first horizontal conveying mechanism, 4 - second horizontal conveying mechanism, 5 - spectral identification device, 6 - material component detection device, 7 - material specification identification device, 8 - auxiliary conveying device, 9 - automatic weighing device, 10 - end conveying device, 11 - end conveying device, 12 - collection bucket, 13 - material bucket, 21 - flap, 31 - first discharge port, 41 - second discharge port. Specific embodiments
[0027] Hereinafter, exemplary embodiments will be described in detail with reference to the accompanying drawings. In the following description, the same numbers refer to the same elements throughout the drawings. The following exemplary embodiments are not representative of all embodiments consistent with the utility model. Rather, they are merely examples consistent with some aspects of the utility model as detailed in the appended claims.
[0028] In order to make the skilled in the art better understand the technical scheme of the utility model, the utility model is further described in detail below in combination with the drawings and examples.
[0029] Referring to Figs. 1-2 The utility model provides a kind of titanium and titanium alloy blocky material component confirmation and material classification integrated system provided by the utility model, including material lifting mechanism 1, the discharge part of material lifting mechanism 1 is connected with the feed inlet of material collector 2, first horizontal conveying mechanism 3 is provided below material collector 2, the discharge end of first horizontal transmission mechanism 3 is connected with second horizontal conveying mechanism 4, identification detection system is provided above second horizontal conveying mechanism 4, auxiliary conveying device 8 is connected to the end of second horizontal conveying mechanism 4, automatic pusher 11 is also provided below second horizontal conveying mechanism 4.
[0030] According to the embodiment of the utility model, the identification detection system in the utility model includes: spectral identification device 5, material component detection device 6 and material specification identification device 7, the spectral identification device 5, material component detection device 6 and material specification identification device 7 are sequentially spaced along the material conveying direction. Figs. 1-2 According to the embodiment of the utility model, the direction of conveying material from left to right is provided.
[0031] The material lifting mechanism 1, the first horizontal conveying mechanism 3, the second horizontal conveying mechanism 4, the auxiliary conveying device 8 and the terminal conveying device 10 in the utility model can adopt the roller type conveying. The material lifting mechanism 1 can adopt the commonly used bucket elevator at present, and the material bucket 13, that is, the hopper, fixed on the material lifting mechanism 1 is provided with the blocky material, when the material bucket 13 is lifted to the top, the blocky material is made to fall into the material collector 2 through the overturning or dumping mode, and the lower end of the material collector 2 is provided with the flap 21. The flap 21 of the utility model can adopt the commonly used pneumatic flap or electric flap, for the pneumatic flap, the opening and closing of the flap are controlled by the pneumatic actuator, the flap is rapidly responded by the compressed air, the flap has the characteristics of sensitive action and stable operation, and is suitable for the material conveying system with high response speed requirement, for the electric flap, the rotation of the flap is driven by the motor through the electric control box, the ash discharging time and the material flow can be accurately automatically adjusted, the opening and closing are realized according to the set program, and the flap is commonly used in the occasion requiring accurate control of material discharge. The flap 21 of the utility model is just for accurately controlling the quantity and speed of the blocky material falling on the first horizontal conveying mechanism 3, so that the blocky material falling on the first horizontal conveying mechanism 3 can be transported to the second horizontal conveying mechanism 4 at intervals, and then the identification and detection system arranged subsequently can identify and detect each blocky material.
[0032] According to the embodiment of the utility model, the spectrum identification device 5 in the utility model can adopt the spectrum instrument used at present, including the spectrum emission module and the spectrum receiving analysis module, the spectrum emission module emits the spectrum of specific wavelength to the surface of the blocky material, the spectrum receiving analysis module receives the reflected spectrum signal, and the spectrum signal is analyzed through the preset algorithm, whether the surface of the blocky material exists the impurity or the larger defect that is not treated cleanly is judged, when the surface of the blocky material that is detected exists the impurity or the larger defect, the automatic push-out device 11 will be touched, and the material is pushed into the collecting barrel 12 by the piston rod, otherwise, the material will be transported to the material composition detection device 6.
[0033] According to the embodiment of the utility model, the material composition detection device 6 of the utility model adopts the direct reading spectrometer or other equipment capable of quickly and accurately detecting the composition of titanium and titanium alloy, can detect the chemical composition of the blocky material in a short time, and compare with the preset standard composition range, whether the composition of the blocky material is abnormal is judged, if the composition of the blocky material that is detected is abnormal, the automatic push-out device 11 will be touched, and the material is pushed into the collecting barrel 12 by the piston rod, otherwise, the material will be transported to the material specification identification device 7.
[0034] According to the embodiment of the utility model, the material specification identification device 7 adopts laser ranging or image recognition technology to accurately measure and identify the size of the blocky material, and according to the preset size specification standard, the blocky material is automatically pushed to the corresponding auxiliary conveying device 8 by the automatic pushing device 11.
[0035] According to the embodiment of the utility model, one automatic pushing device 11 is correspondingly arranged below the spectrum identification device 5 and the material component detection device 6, and correspondingly, a collecting barrel 12 is arranged on the side where the blocky material falls; similarly, two automatic pushing devices 11 are correspondingly arranged below the material specification identification device 7, and the two automatic pushing devices 11 correspondingly push the material block to the auxiliary conveying device 8 arranged on the opposite side.
[0036] According to the embodiment of the utility model, the automatic pushing device 11 is a pneumatic cylinder type, the pneumatic cylinder type automatic pushing device is a device for automatically pushing objects by using the extension and retraction movement of a pneumatic cylinder, uses compressed air as a power source, controls the movement of the piston in the pneumatic cylinder through an electromagnetic valve, converts the pressure energy of the compressed air into mechanical energy, realizes the extension and retraction of the piston rod, and thus pushes or pulls the object, so as to achieve the purpose of automatic pushing. The piston rod in the automatic pushing device 11 of the utility model is arranged on the side of the second horizontal conveying mechanism 4, the piston rod extends or retracts under the action of compressed air, and when the piston rod extends, the blocky material is pushed to move along the pushing direction.
[0037] According to the embodiment of the utility model, as shown in Fig. 2 The auxiliary conveying device 8 of the utility model is provided with two, is the design of turning around, is arranged respectively in the left and right sides of the end of the second horizontal conveying mechanism 4, the end of each auxiliary conveying device 8 is connected with automatic weighing device 9, and the automatic weighing device 9 is connected with end conveying device 10. The blocky material on different auxiliary conveying devices 8 continues to be conveyed forward, reaches the automatic weighing device 9, the automatic weighing device 9 weighs the blocky material, and records the weight information. The qualified blocky material after weighing is conveyed to a fixed position by the end conveying device 10, so as to facilitate subsequent processing and use.
[0038] According to the embodiment of the utility model, a downwardly inclined second discharge port 41 is connected to the end of the second horizontal conveying mechanism 4 of the utility model, and an automatic weighing device 9 is also arranged directly below the second discharge port 41, and the automatic weighing device 9 is connected with the end conveying device 10. The blocky material falling from the second discharge port 41 is the remaining qualified blocky material pushed onto the auxiliary conveying device 8.
[0039] According to the embodiment of the utility model, the material conveying device in the utility model includes material lifting mechanism 1, first horizontal conveying mechanism 3, second horizontal conveying mechanism 4, accessory conveying device 8 and end conveying device 10.
[0040] According to the embodiment of the utility model, the lower end of material collector 2, first horizontal conveying mechanism 3, second horizontal conveying mechanism 4, spectrum identification device 5, material composition detection device 6 and material specification identification device 7 in the utility model is fixed through the support.
[0041] According to the embodiment of the utility model, the working process of the titanium and titanium alloy blocky material composition confirmation and material classification integrated system of the utility model is as follows:
[0042] First, a batch of titanium and titanium alloy blocky materials to be treated are loaded in the material barrel 13 or special box and placed in the starting position of the material lifting mechanism 1.
[0043] Then, the material conveying device is started, the material lifting mechanism 1 lifts the material bucket 13 or the special box loaded with the blocky material to the feeding port height of the material collector 2, and then pours the blocky material into the material collector 2. The material collector 2 is automatically discharged under the action of the turnover plate 21, the blocky material enters the first horizontal conveying mechanism 3 and starts to be conveyed forward along the first horizontal conveying mechanism, and reaches the second horizontal conveying mechanism 4 through the first discharging port 31. When the blocky material passes through the spectral identification device 5, the spectral emission module emits a spectrum to the surface of the blocky material, the spectral receiving and analyzing module receives the reflected spectrum signal and analyzes it. If it is detected that the surface of a certain blocky material is not treated clean or has a large defect, the spectral identification device 5 compares the data with the data recorded in the control system thereof, and for the unqualified material, the system sends an electronic signal and triggers the automatic push-out device 11 to push out the unqualified material, so that the blocky material is pushed out from the second horizontal conveying mechanism 4 and falls into the collection bucket 12. The qualified blocky material continues to be conveyed forward, the qualified blocky material detected by the spectral identification device 5 continues to be conveyed forward along the second horizontal conveying mechanism 4, and reaches the material composition detection device 6. The material composition detection device 6 rapidly detects the chemical composition of the blocky material and compares it with the preset standard composition range. If it is detected that the composition of a certain blocky material is abnormal, for the unqualified material, the control system in the material composition detection device 6 sends an electronic signal and triggers the automatic push-out device 11 to push out the unqualified material, so that the unqualified blocky material is removed from the second horizontal conveying mechanism 4 and falls into the collection bucket 12. The blocky material that passes through the composition detection and is qualified continues to be conveyed forward along the second horizontal conveying mechanism 4 and reaches the material specification identification device 7. The material specification identification device 7 measures and identifies the size of the blocky material by using the laser ranging technology, according to the preset size specification standard, automatically pushes the blocky material with a size corresponding to the size specification to the corresponding auxiliary conveying device 8, and the blocky material that is not automatically pushed falls from the second discharging port 41 and reaches the automatic weighing device 9 connected with the terminal conveying device 10. The blocky material on the different auxiliary conveying devices 8 continues to be conveyed forward and reaches the automatic weighing device 9. The automatic weighing device 9 weighs the blocky material and records the weight information.
[0044] Finally, the qualified blocky material after weighing is conveyed to a fixed position by the terminal conveying device 10, so as to be processed and used subsequently.
[0045] The above describes only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications of these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application.
[0046] It should be understood that the present application is not limited to the above-described embodiments and can be modified and changed in various ways without departing from the scope thereof. The scope of the present application is limited only by the appended claims.
Claims
1. An integrated system for identifying the composition and classifying bulk titanium and titanium alloy materials, characterized in that, include: A material lifting mechanism (1) is provided, the discharge end of which is connected to the inlet of a material collector (2). A first horizontal conveying mechanism (3) is provided below the material collector (2). A second horizontal conveying mechanism (4) is connected to the discharge end of the first horizontal conveying mechanism (3). An identification and detection system is provided above the second horizontal conveying mechanism (4). An auxiliary conveying device (8) is connected to the end of the second horizontal conveying mechanism (4). An automatic ejection device (11) is also provided below the second horizontal conveying mechanism (4).
2. The integrated system for composition identification and material classification of titanium and titanium alloy block materials according to claim 1, characterized in that, The identification and detection system includes: a spectral identification device (5), a material composition detection device (6), and a material specification identification device (7), wherein the spectral identification device (5), the material composition detection device (6), and the material specification identification device (7) are arranged sequentially at intervals along the material conveying direction.
3. The integrated system for composition identification and material classification of titanium and titanium alloy block materials according to claim 2, characterized in that, An automatic ejection device (11) is provided below the spectral recognition device (5) and the material composition detection device (6), and two automatic ejection devices (11) are provided below the material specification recognition device (7).
4. The integrated system for composition identification and material classification of titanium and titanium alloy block materials according to claim 1, characterized in that, The automatic ejection device (11) is a cylinder type. The piston rod in the automatic ejection device (11) is located on the side of the second horizontal conveying mechanism (4). The piston rod extends or retracts under the action of compressed air. When the piston rod extends, it will push the block material to move along the pushing direction.
5. The integrated system for composition identification and material classification of titanium and titanium alloy block materials according to claim 1, characterized in that, A collection bucket (12) is placed on the side of the automatic ejection device (11) where the blocky material falls.
6. The integrated system for composition identification and material classification of titanium and titanium alloy block materials according to claim 1, characterized in that, Two auxiliary conveying devices (8) are provided, respectively located on both sides of the end of the second horizontal conveying mechanism (4). An automatic weighing device (9) is connected to the end of the auxiliary conveying device (8), and the automatic weighing device (9) is connected to the end conveying device (10).
7. The integrated system for composition identification and material classification of titanium and titanium alloy block materials according to claim 1, characterized in that, A downwardly inclined first discharge port (31) is connected to the end of the first horizontal conveying mechanism (3), and the lower end of the first discharge port (31) overlaps the second horizontal conveying mechanism (4).
8. The integrated system for composition identification and material classification of titanium and titanium alloy block materials according to claim 1, characterized in that, A downwardly inclined second discharge port (41) is connected to the end of the second horizontal conveying mechanism (4), and an automatic weighing device (9) is provided directly below the second discharge port (41). The automatic weighing device (9) is connected to the end conveying device (10).
9. The integrated system for composition identification and material classification of titanium and titanium alloy block materials according to claim 1, characterized in that, The material lifting mechanism (1) is connected to a material bucket (11), which contains blocky material. When the material bucket (13) is lifted to the top, the blocky material falls into the material collector (2) by flipping or tilting. The lower end of the material collector (2) is provided with a flap (21).
10. The integrated system for composition identification and material classification of titanium and titanium alloy block materials according to claim 1, characterized in that, The material lifting mechanism (1), the first horizontal transmission mechanism (3), and the second horizontal transmission mechanism (4) all adopt roller-type transmission.