Stamping die with discharging structure
By designing adaptive adjustment components and a continuous discharge process, the problem of increased production costs and extended cycle time caused by frequent changes in the discharge structure is solved, achieving efficient and flexible stamping die discharge, protecting the die surface and improving production efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-26
- Publication Date
- 2026-03-24
AI Technical Summary
In existing technologies, the frequent replacement of the discharge structure to adapt to different stamping dies leads to increased production costs and extended production cycles.
A discharge structure with adaptive adjustment components was designed, including a hydraulic rod, a buffer spring, a movable block, and flexible rubber. It can adaptively adjust the contact state of the discharge plate according to the shape and size of the stamped part, and achieve a continuous discharge process through the mold ejection component and the auxiliary discharge component, reducing manual intervention.
It improves the adaptability and efficiency of the discharge structure, protects the surface of the stamping die, extends the die life, and reduces production costs and cycle time.
Smart Images

Figure CN224026280U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to punch die technical field, concretely is a punch die with discharge structure. BACKGROUND
[0002] The punch die with the discharge structure can quickly, efficiently and smoothly push or discharge the automobile workpiece formed by stamping from the die after the stamping process is completed, avoids the automobile workpiece from being left or jammed in the die, improves production efficiency, reduces manual intervention, ensures that the automobile workpiece is not damaged during the discharging process, and improves product quality and the automation degree of production.
[0003] The patent document CN217912495U discloses a punch die with replaceable punch die head, which mainly considers that the die head is easily worn out without replacement for a long time during the use of the die, thereby causing damage to the punch die and reducing the qualified rate of products, and does not consider the problems of increased production cost and prolonged production cycle caused by frequent replacement of the discharge structure to adapt to different punch dies. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a punch die with discharge structure to solve the problems of increased production cost and prolonged production cycle caused by frequent replacement of the discharge structure to adapt to different punch dies mentioned in the background.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a punch die with discharge structure, comprising an upper die seat and a lower die seat, the bottom of the upper die seat is fixedly connected with a male die fixing plate, the top of the male die fixing plate is connected with a male die;
[0006] The top of the lower die seat is connected with a female die fixing plate, the top of the female die fixing plate is connected with a female die, and the male die is matched with the female die;
[0007] The top of the lower die seat is connected with a die pushing-out assembly, which is used to push the punch die in the female die out of the female die after stamping is completed;
[0008] The die pushing-out assembly comprises a punch die protection main body connected to the top of the lower die seat, a hydraulic rod two connected to one side wall of the punch die protection main body, an outlet plate connected to one end of the hydraulic rod two, and a self-adaptive adjusting assembly arranged in the outlet plate, which is used to adjust the contact state between the outlet plate and the stamping part according to the different shapes and sizes of the stamping part.
[0009] Preferably, the self-adapting adjusting assembly comprises a movable groove one evenly arranged inside the discharging plate, a buffer spring embedded in the sidewall of the movable groove one, an active block connected to the other end of the buffer spring, and an adjusting block connected to one end of the active block.
[0010] Preferably, the surface of the adjusting block is covered with flexible rubber, the hardness of the flexible rubber is Shore A 30-40 degrees, and the flexible rubber is used to further protect the surface of the stamping die from being scratched during discharging.
[0011] Preferably, the inside of the lower die seat is provided with a die ejection assembly, which is used to preliminarily eject the stamping die from the concave die before discharging, and cooperates with the die pushing-out assembly to complete the discharging.
[0012] The die ejection assembly comprises a movable groove two opened in the inside of the lower die seat, a hydraulic rod one connected to the bottom wall of the movable groove two, and a top material plate connected to the top of the hydraulic rod one and located inside the concave die.
[0013] Preferably, the top of the lower die seat is connected with an auxiliary discharging assembly, which is used to continue conveying the stamping die after the stamping die is pushed out.
[0014] The auxiliary discharging assembly comprises a connecting plate symmetrically connected to the top of the lower die seat, a servo motor connected to the back of the rear connecting plate, an output shaft connected to the output end of the servo motor, and a conveying roller sleeved on the outer surface of the output shaft.
[0015] Preferably, the outer surface of the conveying roller is provided with an anti-skid rubber layer, and a spiral-shaped flow guide groove is arranged on the surface of the anti-skid rubber layer, the depth of the flow guide groove is 3-5 mm, and the flow guide groove is used to guide the stamping part to move on the conveying roller 21 and prevent it from deviating during rolling.
[0016] Preferably, one side of the lower die seat is connected with a discharging chute.
[0017] The inner sidewall of the discharging chute is provided with a wear-resistant coating, the wear-resistant coating is a tungsten carbide coating, and the thickness of the wear-resistant coating is 0.5-1 mm.
[0018] The inclination angle of the discharging chute is 30°-45°.
[0019] Preferably, the top of the lower die seat is connected with a guide column, the outer surface of the guide column is sleeved with a guide sleeve, and the guide sleeve is embedded in the inside of the upper die seat.
[0020] The other end of the guide column is connected to the top wall of the stamping die protection body.
[0021] Preferably, the top of the stamping die protection body is embedded with a hydraulic rod three, and the output end of the hydraulic rod three is connected to the top of the upper die seat.
[0022] Preferably, the stamping die protection body is integrally formed by steel material, and the stamping die protection body is internally provided with reinforcing ribs for enhancing the structural strength of the stamping die protection body.
[0023] The front surface of the stamping die protection body is provided with an openable and closable maintenance door, and the front surface of the maintenance door is provided with an observation window.
[0024] Compared with the prior art, the stamping die protection body has the following advantages:
[0025] 1. The stamping die push-out assembly and the self-adaptive adjusting assembly are arranged, so that the contact state of the discharge plate and the stamping part can be flexibly adjusted according to different shapes and sizes of the stamping part, specifically, the hydraulic rod two in the stamping die push-out assembly can drive the discharge plate to move, and the movable groove one arranged in the discharge plate is matched with the embedded buffer spring, the movable block and the connected adjusting block to form the self-adaptive adjusting assembly, when facing stamping parts with different shapes and sizes, the adjusting block can be self-adaptively displaced in the movable groove one by the elasticity of the buffer spring, so as to fit the contour of the stamping part, compared with the prior art, the adaptability of the discharge structure to various stamping parts is greatly improved, the problem that the existing stamping die discharge structure is difficult to cope with stamping parts with various shapes and sizes, resulting in low discharge efficiency and even damage to the surface quality of the stamping part due to improper contact is solved, meanwhile, the flexible rubber with a Shore A value of 30-40 degrees covering the surface of the adjusting block further protects the surface of the stamping die during the discharging process, avoids scratching of the stamping die, prolongs the service life of the die, and can solve the problems of increased production cost and prolonged production cycle caused by frequent replacement of the discharge structure to adapt to different stamping dies.
[0026] 2. The stamping die push-out assembly and the auxiliary discharge assembly are arranged in the lower die seat, so that the stamping die can be initially lifted from the concave die before discharging, and the stamping die can be continuously conveyed after being pushed out, the stamping die push-out assembly comprises the movable groove two arranged in the lower die seat, the hydraulic rod one connected to the groove bottom and the ejection plate arranged on the inner side of the concave die connected to the top, before discharging, the hydraulic rod one can lift the ejection plate upward, initially lift the stamping die from the concave die, provide convenience for the work of the subsequent stamping die push-out assembly, and improve the smoothness of discharging, the auxiliary discharge assembly comprises the connecting plate symmetrically connected to the top of the lower die seat, the servo motor connected to the back surface of the connecting plate, the rotating shaft connected to the output end of the motor and the conveying drum sleeved on the outer surface of the rotating shaft, when the stamping die is pushed out of the concave die, the servo motor drives the rotating shaft to rotate, and then drives the conveying drum to rotate, so that the stamping die is continuously conveyed, compared with the prior art, the continuous discharging design greatly improves the discharging efficiency, and can solve the problems of frequent manual intervention, low automation degree and difficulty in meeting the large-scale and high-efficiency production demand in the traditional discharging mode. BRIEF DESCRIPTION OF DRAWINGS
[0027] Figure 1 It is the whole structure schematic view of the utility model;
[0028] Figure 2 It is the section structure schematic view of the utility model;
[0029] Figure 3 It is the adaptive adjustment assembly structure schematic view of the utility model;
[0030] Figure 4 It is the mould ejection assembly structure schematic view of the utility model;
[0031] Figure 5 It is the auxiliary material discharging assembly structure schematic view of the utility model.
[0032] In the drawing: 1, upper die holder;2, lower die holder;3, male die fixed plate;4, male die;5, female die fixed plate;6, female die;7, stamping die protection main body;8, hydraulic rod two;9, discharging plate;10, movable groove one;11, buffer spring;12, movable block;13, adjusting block;14, flexible rubber;15, movable groove two;16, hydraulic rod one;17, ejecting plate;18, connecting plate;19, servo motor;20, rotating shaft;21, conveying roller;22, discharging chute;23, guide column;24, guide sleeve;25, hydraulic rod three. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the utility model.
[0034] In the description of the utility model, it should be explained that, unless explicitly defined and limited, the terms "mounting", "connection" and "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection;It can be mechanical connection, or electrical connection;It can be directly connected, or indirectly connected through intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.
[0035] Please refer to Figure 1 、 Figure 2 、 Figure 3 And Figure 4The utility model provides an embodiment: a punch -die with discharge structure, including upper die seat 1 and lower die seat 2, the bottom fixed connection of upper die seat 1 has male die fixed plate 3, the top of male die fixed plate 3 is connected with male die 4,
[0036] The top of lower die seat 2 is connected with female die fixed plate 5, the top of female die fixed plate 5 is connected with female die 6, and male die 4 is matched with female die 6,
[0037] The top of lower die seat 2 is connected with die push-out assembly, and the die push-out assembly is used to push the punch -die in female die 6 out of female die 6 after stamping is completed,
[0038] The die push-out assembly includes a stamping die protection body 7 connected to the top of the lower die seat 2, a hydraulic rod 8 connected to one side wall of the stamping die protection body 7, and a discharge plate 9 connected to one end of the hydraulic rod 8.
[0039] Further, the utility model provides support for the core operation of the stable structure of the punch -die. The bottom of the upper die seat 1, as a key component, is combined with the male die fixed plate 3 through a firm fixed connection mode, ensuring that the male die fixed plate 3 does not displace during stamping, thereby ensuring the stable operation of the male die 4.
[0040] The male die 4 is installed on the top of the male die fixed plate 3, and it moves downward with the upper die seat 1 during stamping, cooperates with the lower die seat 2 to complete the stamping task, the female die fixed plate 5 and the female die 6 are connected in sequence on the top of the lower die seat 2, the female die fixed plate 5 plays a role in stabilizing and supporting the female die 6, so that the female die 6 remains stable when bearing the stamping pressure, the male die 4 is accurately matched with the female die 6, and the matching precision of the two directly affects the forming quality of the stamped part. When the die works, the upper die seat 1 drives the male die 4 to move downward, and the male die 4 and the female die 6 stamp the material placed therebetween to complete the shaping process.
[0041] After stamping is completed, the die push-out assembly starts to work, the stamping die protection body 7 connected to the top of the lower die seat 2 not only protects the internal structure of the die from external debris to affect the normal work of the die, but also bears important discharge function components. On one side wall of the stamping die protection body 7, the hydraulic rod 8 is connected, and the hydraulic rod 8 has accurate telescopic control ability. When receiving a discharge instruction, the hydraulic rod 8 is elongated, and the discharge plate 9 connected to the hydraulic rod 8 is moved to the female die 6.
[0042] Please refer to Figure 2 and Figure 3 An embodiment provided by the utility model: a punch -die with discharge structure, the inside of discharge plate 9 is provided with self -adaptation adjusting assembly, and self -adaptation adjusting assembly is used to adjust the contact state of discharge plate 9 and stamping part according to the different shape and size of stamping part.
[0043] The adaptive adjusting assembly includes the movable groove one 10 uniformly arranged inside the discharging plate 9, the side wall of the movable groove one 10 is embedded with the buffer spring 11, the other end of the buffer spring 11 is connected with the movable block 12, and one end of the movable block 12 is connected with the adjusting block 13.
[0044] The surface of the adjusting block 13 is covered with the flexible rubber 14 with a hardness of Shore A 30-40 degrees, and the flexible rubber 14 is used for further protecting the surface of the stamping die from being scratched during discharging.
[0045] Further, the adaptive adjusting assembly arranged inside the discharging plate 9 is uniformly distributed in the movable groove one 10 inside the discharging plate 9, and provides a space basis for subsequent adaptive adjusting actions, the side wall of the movable groove one 10 is embedded with the buffer spring 11, the buffer spring 11 has good elastic deformation capacity, when facing stamping pieces with different shapes, the movable block 12 connected with the other end of the buffer spring 11 will compress or stretch the buffer spring 11 and generate displacement in the movable groove one 10 under the action of the stamping piece.
[0046] The adjusting block 13 connected with one end of the movable block 12 will move, so that the adjusting block 13 can be attached to the contour of the stamping piece, and the flexible rubber 14 with a hardness of Shore A 30-40 degrees covered on the surface of the adjusting block 13 is soft and has certain toughness, in the discharging process, the flexible rubber 14 is in contact with the surface of the stamping die, avoiding scratches caused by rigid contact, greatly protecting the surface quality of the stamping die and prolonging the service life of the die.
[0047] For example, when the stamping piece is a part with a complex curved surface, the adjusting block 13 can be adaptively adjusted to be attached to the curved surface in all directions, to ensure that the discharging process is stable and the surface of the part is not damaged.
[0048] Please refer to Figure 4 An embodiment provided by the utility model discloses a stamping die with a discharging structure, a die ejecting assembly is arranged in the lower die seat 2, the die ejecting assembly is used for preliminarily ejecting the stamping die from the concave die 6 before discharging, and cooperates with a die pushing assembly to complete discharging.
[0049] The die ejecting assembly includes the movable groove two 15 arranged in the lower die seat 2, the bottom wall of the movable groove two 15 is connected with the hydraulic rod one 16, the top of the hydraulic rod one 16 is connected with the material ejecting plate 17, and the material ejecting plate 17 is located on the inner side of the concave die 6.
[0050] Further, before discharging, the mold ejection assembly works in advance to prepare for the subsequent discharging process, the movable groove two 15 opened in the lower die seat 2 provides space for the installation and movement of the hydraulic rod one 16, the bottom of the hydraulic rod one 16 is fixed on the bottom wall of the movable groove two 15, and the top is connected with the top material plate 17, the top material plate 17 is located inside the concave die 6, when the hydraulic rod one 16 receives the starting signal, it starts to elongate upwards and pushes the top material plate 17 to preliminarily eject the stamping die in the concave die 6.
[0051] By pre-ejecting the stamping die to a certain height, the resistance when the discharging plate 9 pushes out the stamping die is reduced, the discharging process is smoother, and the discharging efficiency is greatly improved.
[0052] For example, for some concave dies 6 with large depth and complex shape, the stamping die is easily tightly attached to the bottom of the concave die 6 after completing stamping.
[0053] Please refer to Figure 2 and Figure 5 An embodiment provided by the utility model: a stamping die with a discharging structure, the top of the lower die seat 2 is connected with an auxiliary discharging assembly, the auxiliary discharging assembly is used for continuously conveying the stamping die after the stamping die is pushed out;
[0054] The auxiliary discharging assembly comprises the connecting plate 18 symmetrically connected to the top of the lower die seat 2, the back of the rear connecting plate 18 is connected with the servo motor 19, the output end of the servo motor 19 is connected with the rotating shaft 20, and the outer surface of the rotating shaft 20 is sleeved with the conveying roller 21.
[0055] The outer surface of the conveying roller 21 is provided with an antiskid rubber layer, the surface of the antiskid rubber layer is provided with a spiral-shaped flow guide groove, the depth of the flow guide groove is 3-5 mm, and the flow guide groove is used for guiding the stamping part to move on the conveying roller 21 and preventing deviation in the rolling process.
[0056] One side of the lower die seat 2 is connected with the discharging chute 22.
[0057] The inner side wall of the discharging chute 22 is provided with a wear-resistant coating, the wear-resistant coating is a tungsten carbide coating, and the thickness is 0.5-1 mm.
[0058] The inclination angle of the discharging chute 22 is 30°-45°.
[0059] Further, when the stamping die is pushed out of the die 6, the auxiliary ejection assembly starts to work, ensuring that the stamping die can continue to be transported smoothly, the symmetrical connecting plates 18 on the top of the lower die seat 2 provide a support structure for the installation of the auxiliary ejection assembly, the back of the rear group of connecting plates 18 is connected with a servo motor 19, the servo motor 19 has high precision speed control capability, and the output end of the servo motor 19 is connected with a rotating shaft 20; when the servo motor 19 is started, the rotating shaft 20 is driven to rotate, and a conveying roller 21 is sleeved with the outer surface of the rotating shaft 20; the rotating movement of the rotating shaft 20 is transmitted to the conveying roller 21, so that the conveying roller 21 starts to rotate.
[0060] The outer surface of the conveying roller 21 is provided with an antiskid rubber layer, which increases the friction between the stamping die and the conveying roller 21, prevents the stamping die from slipping during the conveying process, and at the same time, the antiskid rubber layer is provided with a spiral flow guide groove with a depth of 3-5 mm; when the stamping die rolls on the conveying roller 21, the flow guide groove can guide the stamping die to move in a predetermined direction, preventing the stamping die from deviating during rolling.
[0061] For example, in the continuous stamping production process, after the stamping die is pushed out of the die 6, it will quickly fall on the conveying roller 21, and the flow guide groove can ensure that each stamping die can be accurately conveyed along the same path, avoiding subsequent processing difficulties caused by deviation.
[0062] One side of the lower die seat 2 is connected with an ejection chute 22, and the inner side wall of the ejection chute 22 is provided with a tungsten carbide wear-resistant coating with a thickness of 0.5-1 mm; the tungsten carbide has extremely high hardness and wear resistance, which can effectively resist the friction generated when the stamping die slides in the ejection chute 22, prolonging the service life of the ejection chute 22; the inclination angle of the ejection chute 22 is designed to be 30°-45°, which is calculated to ensure that the stamping die can slide smoothly under the action of gravity, and will not be damaged due to too large angle and too fast sliding speed.
[0063] Please refer to Figure 1 , Figure 2 and Figure 5 , the utility model provides an embodiment: a stamping die with a discharge structure, the top of the lower die seat 2 is connected with a guide column 23, the outer surface of the guide column 23 is sleeved with a guide sleeve 24, and the guide sleeve 24 is embedded in the inside of the upper die seat 1.
[0064] The other end of the guide column 23 is connected to the top wall of the stamping die protection main body 7.
[0065] The top of the stamping die protection main body 7 is embedded with a hydraulic rod three 25, and the output end of the hydraulic rod three 25 is connected to the top of the upper die seat 1.
[0066] The stamping die protection main body 7 is integrally formed by steel, and the stamping die protection main body 7 is internally provided with a reinforcing rib for enhancing the structural strength of the stamping die protection main body 7.
[0067] The stamping die protection main body 7 is provided with an openable and closable inspection door on the front surface, and the inspection door is provided with an observation window on the front surface.
[0068] Further, the guide column 23 connected to the top of the lower die seat 2 cooperates with the guide sleeve 24 to provide accurate guidance for the movement of the upper die seat 1. The guide sleeve 24 is embedded in the inside of the upper die seat 1, so that the upper die seat 1 can only move along the direction of the guide column 23 during the up-and-down movement, ensuring the centering accuracy of the punch 4 and the die 6 during stamping, and avoiding quality problems of the stamped parts due to misalignment.
[0069] The other end of the guide column 23 is connected to the top wall of the stamping die protection main body 7, further enhancing the stability of the entire die structure. The top of the stamping die protection main body 7 is embedded with a hydraulic rod three 25, and the output end of the hydraulic rod three 25 is connected to the top of the upper die seat 1. The hydraulic rod three 25 can assist in controlling the movement of the upper die seat 1 according to actual stamping requirements, for example, in the case of stamping some special materials or requiring precise control of pressure, by adjusting the extension amount of the hydraulic rod three 25, the movement speed and pressure of the upper die seat 1 can be adjusted.
[0070] The stamping die protection main body 7 is integrally formed by steel, which ensures the structural integrity and strength of the protection main body. The inside of the stamping die protection main body 7 is provided with a reinforcing rib, which further enhances the structural strength of the stamping die protection main body 7, so that it can better withstand the impact force and pressure during the stamping process.
[0071] The stamping die protection main body 7 is provided with an openable and closable inspection door on the front surface, which facilitates maintenance personnel to quickly enter the interior for inspection and repair when the die fails. The front surface of the inspection door is provided with an observation window, through which the operator can observe the working condition of the die interior in real time during the die operation, and timely discover abnormal problems.
[0072] Working principle: The lower die seat 2 is connected with a guide column 23 at the top, and the outer surface of the guide column 23 is sleeved with a guide sleeve 24, which is embedded in the inside of the upper die seat 1. During the stamping process, when the upper die seat 1 drives the punch 4 to move downward, the guide sleeve 24 slides along the guide column 23, ensuring that the upper die seat 1 can only move along the direction of the guide column 23, ensuring the centering accuracy of the punch 4 and the die 6 during stamping, and avoiding quality problems of the stamped parts due to misalignment. The other end of the guide column 23 is connected to the top wall of the stamping die protection main body 7, enhancing the stability of the entire die structure.
[0073] The top of the stamping die protection body 7 is embedded with a hydraulic rod three 25, and the output end of the hydraulic rod three 25 is connected to the top of the upper die holder 1. During stamping, according to the actual stamping requirements, such as stamping special materials or needing to accurately control the pressure, the hydraulic rod three 25 can assist in controlling the movement speed and pressure of the upper die holder 1 by adjusting the extension amount of the hydraulic rod three 25.
[0074] After stamping is completed, the mold ejection assembly starts to work, and the lower die holder 2 is internally provided with a movable groove two 15, and the bottom wall of the movable groove two 15 is connected with a hydraulic rod one 16.
[0075] When the hydraulic rod one 16 receives a start signal, the hydraulic rod one 16 is elongated, and the top of the hydraulic rod one 16 is connected with a material pushing plate 17, which is located inside the concave die 6. With the elongation of the hydraulic rod one 16, the material pushing plate 17 is pushed to move upward, and the stamping die in the concave die 6 is preliminarily pushed up, which reduces the resistance of the material pushing plate 9 in the subsequent mold ejection assembly to push out the stamping die, and makes the material pushing process more smooth.
[0076] The hydraulic rod two 8 is started, and the hydraulic rod two 8 is connected to one side wall of the stamping die protection body 7. After being started, the hydraulic rod two 8 is elongated, and drives the material pushing plate 9 connected thereto to move towards the concave die 6.
[0077] The material pushing plate 9 is internally provided with a self-adaptive adjusting assembly. When the material pushing plate 9 approaches the stamping part, due to the different shapes and sizes of the stamping parts, the adjusting block 13 first contacts the stamping part. The adjusting block 13 is connected to one end of the movable block 12, and the movable block 12 is located in the movable groove one 10. The movable groove one 10 is uniformly arranged inside the material pushing plate 9, and the side wall of the movable groove one 10 is embedded with a buffer spring 11.
[0078] The adjusting block 13 pushes the movable block 12 to move in the movable groove one 10 under the action of the stamping part, and then compresses or stretches the buffer spring 11, so that the adjusting block 13 can adapt to the contour of the stamping part and fit the surface of the stamping part. The surface of the adjusting block 13 is covered with flexible rubber 14 with a hardness of Shore A 30-40 degrees. In the material pushing process, the flexible rubber 14 contacts the surface of the stamping die to avoid the rigid contact between the material pushing plate 9 and the stamping die, so as to protect the surface of the stamping die from being scratched.
[0079] Subsequently, the auxiliary material pushing assembly starts to work, and the top of the lower die holder 2 is symmetrically connected with a connecting plate 18. The back of the latter group of connecting plates 18 is connected with a servo motor 19.
[0080] The servo motor 19 is started, and the output end thereof is connected with a rotating shaft 20. The servo motor 19 drives the rotating shaft 20 to rotate. The rotating shaft 20 is sleeved with a conveying roller 21, and the rotating movement of the rotating shaft 20 is transmitted to the conveying roller 21, so that the conveying roller 21 starts to rotate.
[0081] The outer surface of the conveying roller 21 is provided with an anti-skid rubber layer to increase the friction with the stamping die, prevent the stamping die from slipping during the conveying process, and the surface of the anti-skid rubber layer is provided with spiral flow guide grooves with a depth of 3-5 mm, which guide the stamping die to move in a predetermined direction when the stamping die rolls on the conveying roller 21, preventing it from deviating during rolling.
[0082] One side of the lower die seat 2 is connected with a discharge chute 22, the stamping die is finally fed into the discharge chute 22 under the conveying of the conveying roller 21, the inner side wall of the discharge chute 22 is provided with a tungsten carbide wear-resistant coating with a thickness of 0.5-1 mm, which can resist the friction generated when the stamping die slides in the discharge chute 22, and the inclination angle of the discharge chute 22 is 30°-45°, so that the stamping die can smoothly slide down along the discharge chute 22 under the action of gravity.
[0083] The device embodiments described above are only schematic, wherein the units described as separate components may or may not be physically separated, and the components displayed as units may or may not be physical units, i.e., they may be located in one place, or distributed on multiple network units. Some or all of the modules can be selected according to actual needs to achieve the purpose of the embodiment scheme. Those skilled in the art can understand and implement it without creative labor.
[0084] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims.
Claims
1. A stamping die with a discharge structure, comprising an upper die holder (1) and a lower die holder (2), characterized in that: The bottom of the upper mold base (1) is fixedly connected to a punch fixing plate (3), and the top of the punch fixing plate (3) is connected to a punch (4). The top of the lower mold base (2) is connected to a die fixing plate (5), the top of the die fixing plate (5) is connected to a die (6), and the punch (4) and the die (6) are compatible. The top of the lower die base (2) is connected to a die ejection assembly, which is used to eject the stamping die located in the die cavity (6) after stamping is completed. The mold ejection assembly includes a stamping mold protective body (7) connected to the top of the lower mold base (2). A hydraulic rod (8) is connected to one side wall of the stamping mold protective body (7). One end of the hydraulic rod (8) is connected to an ejector plate (9). An adaptive adjustment assembly is provided inside the ejector plate (9). The adaptive adjustment assembly is used to adjust the contact state between the ejector plate (9) and the stamping part according to the different shapes and sizes of the stamping part.
2. A stamping die with a discharge structure according to claim 1, characterized in that: The adaptive adjustment component includes a movable groove (10) evenly arranged inside the discharge plate (9). A buffer spring (11) is embedded in the side wall of the movable groove (10). The other end of the buffer spring (11) is connected to a movable block (12). One end of the movable block (12) is connected to an adjustment block (13).
3. A stamping die with a discharge structure according to claim 2, characterized in that: The surface of the adjusting block (13) is covered with flexible rubber (14), the hardness of which is Shore A 30-40 degrees. The flexible rubber (14) is used to further protect the surface of the stamping die from being scratched during the material discharge process.
4. A stamping die with a discharge structure according to claim 1, characterized in that: The lower die base (2) is provided with a die ejection assembly. The die ejection assembly is used to initially lift the stamping die from the die cavity (6) before material discharge, and cooperate with the die ejection assembly to complete the material discharge. The mold ejection assembly includes a movable groove 2 (15) opened inside the lower mold base (2), a hydraulic rod 1 (16) connected to the bottom wall of the movable groove 2 (15), an ejector plate (17) connected to the top of the hydraulic rod 1 (16), and the ejector plate (17) is located inside the cavity mold (6).
5. A stamping die with a discharge structure according to claim 1, characterized in that: The top of the lower die holder (2) is connected to an auxiliary discharge assembly, which is used to continue to convey the stamping die after it is pushed out. The auxiliary discharge assembly includes a connecting plate (18) symmetrically connected to the top of the lower mold base (2). A servo motor (19) is connected to the back of the rear set of connecting plates (18). The output end of the servo motor (19) is connected to a rotating shaft (20). A conveying roller (21) is sleeved on the outer surface of the rotating shaft (20).
6. A stamping die with a discharge structure according to claim 5, characterized in that: The outer surface of the conveying roller (21) is provided with an anti-slip rubber layer, and a spiral guide groove is provided on the surface of the anti-slip rubber layer. The depth of the guide groove is 3-5mm. The guide groove is used to guide the stamping part to move on the conveying roller (21) and prevent it from deviating during the rolling process.
7. A stamping die with a discharge structure according to claim 1, characterized in that: The lower mold base (2) is connected to a discharge chute (22) on one side; The inner wall of the discharge chute (22) is provided with a wear-resistant coating, which is a tungsten carbide coating with a thickness of 0.5-1mm; The inclination angle of the discharge chute (22) is 30°-45°.
8. A stamping die with a discharge structure according to claim 1, characterized in that: The top of the lower mold base (2) is connected to a guide post (23), and a guide sleeve (24) is sleeved on the outer surface of the guide post (23), and the guide sleeve (24) is embedded inside the upper mold base (1); The other end of the guide post (23) is connected to the top wall of the stamping die protective body (7).
9. A stamping die with a discharge structure according to claim 1, characterized in that: The top of the stamping die protective body (7) is embedded with a hydraulic rod three (25), and the output end of the hydraulic rod three (25) is connected to the top of the upper die base (1).
10. A stamping die with a discharge structure according to claim 1, characterized in that: The stamping die protective body (7) is integrally formed of steel. The interior of the stamping die protective body (7) is provided with reinforcing ribs, which are used to enhance the structural strength of the stamping die protective body (7). The front of the stamping die protective body (7) is provided with an openable inspection door, and the front of the inspection door is provided with an observation window.
Citation Information
Patent Citations
Stamping die with replaceable stamping die head
CN217912495U