Trapezoidal stacked micro abrasive forming machine
By designing a trapezoidal stacked micro abrasive forming machine with automatic unloading and pushing, the problem of efficiency being affected by manual unloading in existing technologies has been solved, realizing automated and efficient abrasive forming.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2026-03-24
AI Technical Summary
Existing abrasive forming equipment requires manual unloading after forming, which affects processing efficiency.
A trapezoidal stacked micro abrasive molding machine was designed, comprising a molding component, a stripping component, a pushing component, and a guiding component. By driving the upper and lower molds to cooperate and the stripping rod to lift and lower, automatic stripping and pushing are achieved, thereby improving processing efficiency.
It enables automatic unloading and conveying of abrasive materials after molding, thus improving processing efficiency.
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Figure CN224027372U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of abrasive forming, particularly to trapezoidal stacking micro abrasive forming machine. BACKGROUND
[0002] The trapezoidal stacking micro abrasive forming machine is an auxiliary tool for abrasive forming, which has a wide application in the abrasive forming industry.
[0003] In the prior art, a patent file with publication number CN219359214U discloses an abrasive pressing forming machine, which includes a pressing cylinder and a pressing plate. The pressing cylinder is fixedly connected to the top of an inclined recovery tank. The bottom surface of the recovery tank is fixedly connected with a support leg, which is fixedly connected to a base. Two vertically arranged support rods are fixedly connected to the base, with their top ends fixedly connected to the bottom surface of a top plate. The middle part of the bottom surface of the top plate is fixedly connected with the top end of a vertically arranged hydraulic rod. The bottom end of the hydraulic rod is fixedly connected with the pressing plate, which is located directly above the pressing cylinder.
[0004] During use, it is found that the above-mentioned device needs manual deburring of the formed abrasive after the abrasive is formed, which affects the processing efficiency. UTILITY MODEL CONTENT
[0005] To solve the above technical problems, the utility model provides a trapezoidal stacking micro abrasive forming machine for improving processing efficiency.
[0006] The trapezoidal stacking micro abrasive forming machine of the utility model, including shell, support leg and trapezoidal mouth, the shell bottom end is provided with a plurality of groups of support legs, the shell right end is provided with trapezoidal mouth, still include forming assembly, deburring assembly, push material assembly and guide material assembly, the shell inside is provided with forming assembly and push material assembly respectively, the shell bottom end is provided with deburring assembly, the right end of shell is provided with guide material assembly, when using, pour the powder raw material into forming assembly and press, after finishing, operate deburring assembly to make the formed abrasive separate from forming assembly, then operate push material assembly to push the formed abrasive to guide material assembly on the trapezoidal mouth and transport, improve processing efficiency.
[0007] Preferably, the forming assembly includes a hydraulic cylinder, an upper mold, a lower mold, and a light lever. The lower mold is installed at the bottom end of the inside of the shell. The hydraulic cylinder is provided at the top end of the shell. The bottom moving end of the hydraulic cylinder extends to the inside of the shell and is connected with the top end of the upper mold. The top end of the upper mold is provided with two groups of light levers, which are slidingly connected with the shell. The inside of the lower mold is a reverse trapezoidal cavity. The abrasive raw material is poured into the cavity. The hydraulic cylinder is operated to extend, so that the upper mold and the lower mold cooperate to press and form the abrasive raw material in the cavity. Then, the hydraulic cylinder is operated to shorten, so that the upper mold and the lower mold move away.
[0008] Preferably, the stripping assembly comprises a U-shaped support, a No. 2 hydraulic cylinder, a lifting plate and stripping rods, the bottom end of the shell is provided with the U-shaped support, the inside bottom end of the U-shaped support is mounted with the No. 2 hydraulic cylinder, the top of the No. 2 hydraulic cylinder is provided with the lifting plate, the top end of the lifting plate is provided with a plurality of stripping rods, the plurality of stripping rods pass through the shell and are flush with the inside bottom end of the lower mold, and the stripping rods are slidably connected with the shell and the lower mold; when the abrasive is formed in the lower mold, the No. 2 hydraulic cylinder is operated to elongate, so that the lifting plate drives the plurality of stripping rods to rise, the plurality of stripping rods lift the formed abrasive away from the lower mold, and the bottom end of the formed abrasive is flush with the top end of the lower mold.
[0009] Preferably, the pushing assembly comprises a No. 3 hydraulic cylinder, a pushing plate and a fixed plate, the inside bottom end of the shell is mounted with the fixed plate, the fixed plate is mounted with the No. 3 hydraulic cylinder, and the right moving end of the No. 3 hydraulic cylinder is provided with the pushing plate; when the bottom end of the formed abrasive is flush with the top end of the lower mold, the No. 3 hydraulic cylinder is operated to elongate, so that the pushing plate pushes the formed abrasive to the outside of the shell through the trapezoidal opening, and convenience is improved.
[0010] Preferably, the guiding assembly comprises a support frame, a supporting leg, a rotating shaft and a guide roller, the right end of the shell is provided with the support frame, a plurality of rotating shafts are rotatably arranged on the support frame, each rotating shaft is provided with a group of guide rollers, and the bottom end of the support frame is provided with the supporting leg; when the pushing plate pushes the formed abrasive to the support frame through the trapezoidal opening, the plurality of guide rollers are adaptively rotated under the cooperation of the rotating shafts, and convenience is improved.
[0011] Preferably, the sealing door, the handle and the observation window are further arranged, the front end of the shell is movably provided with the sealing door through a hinge, the sealing door is provided with the handle and the observation window respectively, and the sealing door is opened and closed by the handle and the processing condition is observed through the observation window.
[0012] Preferably, the buffer pad is further arranged, and the pushing plate is provided with the buffer pad; the pushing plate pushes the formed abrasive under the cooperation of the buffer pad, the hard contact between the pushing plate and the formed abrasive is reduced, and the damage of the formed abrasive is reduced.
[0013] Compared with the prior art, the abrasive is poured into the forming assembly for pressing in use, the formed abrasive is separated from the forming assembly by operating the stripping assembly after the pressing is completed, then the formed abrasive is pushed to the guiding assembly through the trapezoidal opening by operating the pushing assembly for conveying, and the processing efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is the first axonometric structure schematic view of the utility model;
[0015] Figure 2 is the second axonometric structure schematic view of the utility model;
[0016] Figure 3 is the schematic diagram of the explosion structure of the utility model;
[0017] Figure 4 is the schematic diagram of the enlarged structure of the No. 1 hydraulic cylinder and the No. 3 hydraulic cylinder and the like structure;
[0018] Figure 5 is the schematic diagram of the enlarged structure of the No. 2 hydraulic cylinder and the stripper rod and the like structure.
[0019] Markings in the drawings: 1, shell; 2, support leg; 3, trapezoidal port; 4, No. 1 hydraulic cylinder; 5, upper mold; 6, lower mold; 7, U-shaped support; 8, No. 2 hydraulic cylinder; 9, lifting plate; 10, stripper rod; 11, No. 3 hydraulic cylinder; 12, pushing plate; 13, fixed plate; 14, support frame; 15, support leg; 16, rotating shaft; 17, guide roller; 18, sealing door; 19, handle; 20, observation window; 21, buffer pad; 22, light lever. DETAILED DESCRIPTION
[0020] In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings. The utility model can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.
[0021] Embodiment 1
[0022] As shown in Figure 1 and Figure 2 , the trapezoidal stacked micro abrasive forming machine of the utility model, including shell 1, support leg 2 and trapezoidal port 3, the bottom end of shell 1 is provided with multiple groups of support legs 2, the right end of shell 1 is provided with trapezoidal port 3, also includes forming assembly, stripper assembly, pushing assembly and guide assembly, the inside of shell 1 is provided with forming assembly and pushing assembly respectively, the bottom end of shell 1 is provided with stripper assembly, the right end of shell 1 is provided with guide assembly;
[0023] As shown in Figure 3 , Figure 4 and Figure 5 , the forming assembly includes No. 1 hydraulic cylinder 4, upper mold 5, lower mold 6 and light lever 22, the inside bottom end of shell 1 is installed with lower mold 6, the top end of shell 1 is provided with No. 1 hydraulic cylinder 4, the bottom moving end of No. 1 hydraulic cylinder 4 extends to the inside of shell 1 and is connected with the top end of upper mold 5, the top end of upper mold 5 is provided with two groups of light levers 22, and the light levers 22 are slidingly connected with shell 1;
[0024] As shown in Figure 3 and Figure 4As shown, the material removal assembly includes a U-shaped support 7, a No. 2 hydraulic cylinder 8, a lifting plate 9 and a material removal rod 10, the shell 1 is provided with the U-shaped support 7 at the bottom end, the U-shaped support 7 is internally provided with the No. 2 hydraulic cylinder 8 at the bottom end, the No. 2 hydraulic cylinder 8 is provided with the lifting plate 9 at the top moving end, the lifting plate 9 is provided with a plurality of material removal rods 10 at the top end, the plurality of material removal rods 10 pass through the shell 1 and are flush with the inner bottom end of the lower mold 6, and the material removal rod 10 is in sliding connection with the shell 1 and the lower mold 6;
[0025] The material pushing assembly includes a No. 3 hydraulic cylinder 11, a material pushing plate 12 and a fixed plate 13, the fixed plate 13 is installed at the inner bottom end of the shell 1, the No. 3 hydraulic cylinder 11 is installed on the fixed plate 13, and the No. 3 hydraulic cylinder 11 is provided with the material pushing plate 12 at the right moving end.
[0026] In the embodiment, the inside of the lower mold 6 is a reverse trapezoidal cavity, the abrasive raw material is poured into the cavity, the No. 1 hydraulic cylinder 4 is operated to extend, so that the upper mold 5 cooperates with the lower mold 6 to press and form the abrasive raw material in the cavity, then the No. 1 hydraulic cylinder 4 is operated to shorten, so that the upper mold 5 is away from the lower mold 6, when the abrasive is formed in the lower mold 6, the No. 2 hydraulic cylinder 8 is operated to extend, so that the lifting plate 9 drives the plurality of material removal rods 10 to rise, the plurality of material removal rods 10 lift the formed abrasive to separate from the lower mold 6, so that the bottom end of the formed abrasive is flush with the top end of the lower mold 6, when the bottom end of the formed abrasive is flush with the top end of the lower mold 6, the No. 3 hydraulic cylinder 11 is operated to extend, so that the material pushing plate 12 pushes the formed material through the trapezoidal port 3 to the outside of the shell 1.
[0027] Embodiment 2
[0028] As shown in Figure 1 and Figure 2 The trapezoidal stacked micro abrasive forming machine comprises a shell 1, a supporting leg 2 and a trapezoidal port 3, the shell 1 is provided with a plurality of supporting legs 2 at the bottom end, the right end of the shell 1 is provided with the trapezoidal port 3, further comprising a forming assembly, a material removal assembly, a material pushing assembly and a material guiding assembly, the shell 1 is internally provided with the forming assembly and the material pushing assembly, the shell 1 is provided with the material removal assembly at the bottom end, and the right end of the shell 1 is provided with the material guiding assembly;
[0029] As shown in Figure 3 , Figure 4 and Figure 5 The forming assembly comprises a No. 1 hydraulic cylinder 4, an upper mold 5, a lower mold 6 and a light lever 22, the lower mold 6 is installed at the inner bottom end of the shell 1, the No. 1 hydraulic cylinder 4 is provided at the top end of the shell 1, the bottom moving end of the No. 1 hydraulic cylinder 4 extends to the inner side of the shell 1 and is connected with the top end of the upper mold 5, the top end of the upper mold 5 is provided with two light levers 22, and the light lever 22 is in sliding connection with the shell 1;
[0030] As shown in Figure 3 and Figure 4As shown, the material stripping assembly includes a U-shaped support 7, a second hydraulic cylinder 8, a lifting plate 9 and a material stripping rod 10, the housing 1 is provided with the U-shaped support 7 at the bottom end, the U-shaped support 7 is internally provided with the second hydraulic cylinder 8 at the bottom end, the second hydraulic cylinder 8 is provided with the lifting plate 9 at the top moving end, the lifting plate 9 is provided with a plurality of material stripping rods 10 at the top end, the plurality of material stripping rods 10 pass through the housing 1 and are flush with the inner bottom end of the lower mold 6, and the material stripping rod 10 is in sliding connection with the housing 1 and the lower mold 6;
[0031] As shown in Figure 3 and Figure 4 , the material pushing assembly includes a third hydraulic cylinder 11, a material pushing plate 12 and a fixed plate 13, the fixed plate 13 is installed at the inner bottom end of the housing 1, the third hydraulic cylinder 11 is installed on the fixed plate 13, and the third hydraulic cylinder 11 is provided with the material pushing plate 12 at the right moving end;
[0032] As shown in Figure 1 and Figure 2 , the material guiding assembly includes a support frame 14, a supporting leg 15, a rotating shaft 16 and a guide roller 17, the support frame 14 is arranged at the right end of the housing 1, a plurality of rotating shafts 16 are rotatably arranged on the support frame 14, and each rotating shaft 16 is provided with a group of guide rollers 17, and the support frame 14 is provided with the supporting leg 15 at the bottom end;
[0033] It also includes a sealing door 18, a handle 19, an observation window 20 and a buffer pad 21, the sealing door 18 is movably arranged at the front end of the housing 1 through a hinge, the sealing door 18 is provided with the handle 19 and the observation window 20 respectively,
[0034] The material pushing plate 12 is provided with the buffer pad 21.
[0035] In this embodiment, the inner part of the lower mold 6 is a reversed trapezoidal cavity, the abrasive raw material is poured into the cavity, the first hydraulic cylinder 4 is operated to be elongated, so that the upper mold 5 cooperates with the lower mold 6 to press and form the abrasive raw material in the cavity, then the first hydraulic cylinder 4 is operated to be shortened, so that the upper mold 5 is away from the lower mold 6, when the abrasive is formed in the lower mold 6, the second hydraulic cylinder 8 is operated to be elongated, so that the lifting plate 9 drives the plurality of material stripping rods 10 to be raised, the plurality of material stripping rods 10 lift the formed abrasive to be separated from the lower mold 6, so that the bottom end of the formed abrasive is flush with the top end of the lower mold 6, when the bottom end of the formed abrasive is flush with the top end of the lower mold 6, the third hydraulic cylinder 11 is operated to be elongated, so that the material pushing plate 12 pushes the formed material through the trapezoidal port 3 to the outside of the housing 1, when the material pushing plate 12 pushes the formed abrasive through the trapezoidal port 3 to the support frame 14, the plurality of guide rollers 17 are adaptively rotated under the cooperation of the rotating shaft 16.
[0036] The first hydraulic cylinder 4, the lower die 6, the upper die 5, the second hydraulic cylinder 8 and the third hydraulic cylinder 11 of the trapezoidal stacking micro abrasive forming machine are purchased on the market, and the technical personnel in the industry only need to install and operate according to the attached instruction manual, and the technical personnel in the field does not need to pay creative labor.
[0037] The above is only the preferred embodiment of the utility model, and it should be pointed out that, for ordinary technical personnel in the technical field, a number of improvements and modifications can be made without departing from the technical principle of the utility model, and these improvements and modifications should also be regarded as the protection range of the utility model.
Claims
1. A trapezoidal stacked micro abrasive forming machine, comprising a housing (1), supporting legs (2) and a trapezoidal opening (3), wherein the bottom end of the housing (1) is provided with multiple sets of supporting legs (2), and the right end of the housing (1) is provided with a trapezoidal opening (3), characterized in that, It also includes a molding component, a stripping component, a pushing component and a guiding component. The molding component and the pushing component are respectively provided inside the housing (1). The stripping component is provided at the bottom of the housing (1). The guiding component is provided at the right end of the housing (1).
2. The trapezoidal stacked micro abrasive forming machine as described in claim 1, characterized in that, The molding assembly includes a first hydraulic cylinder (4), an upper mold (5), a lower mold (6), and a light bar (22). The lower mold (6) is installed at the bottom of the housing (1), and the first hydraulic cylinder (4) is provided at the top of the housing (1). The bottom moving end of the first hydraulic cylinder (4) extends to the inside of the housing (1) and is connected to the top of the upper mold (5). Two sets of light bars (22) are provided at the top of the upper mold (5), and the light bars (22) are slidably connected to the housing (1).
3. The trapezoidal stacked micro abrasive forming machine as described in claim 2, characterized in that, The stripping assembly includes a U-shaped bracket (7), a second hydraulic cylinder (8), a lifting plate (9), and stripping rods (10). The bottom of the housing (1) is provided with a U-shaped bracket (7). The bottom of the U-shaped bracket (7) is installed with a second hydraulic cylinder (8). The top moving end of the second hydraulic cylinder (8) is provided with a lifting plate (9). The top of the lifting plate (9) is provided with multiple sets of stripping rods (10). The tops of the multiple sets of stripping rods (10) pass through the housing (1) and are flush with the bottom of the lower mold (6). The stripping rods (10) are slidably connected to the housing (1) and the lower mold (6).
4. The trapezoidal stacked micro abrasive forming machine as described in claim 1, characterized in that, The material pushing assembly includes a No. 3 hydraulic cylinder (11), a material pushing plate (12) and a fixed plate (13). The fixed plate (13) is installed at the bottom of the housing (1). The No. 3 hydraulic cylinder (11) is installed on the fixed plate (13). The material pushing plate (12) is provided on the right moving end of the No. 3 hydraulic cylinder (11).
5. The trapezoidal stacked micro abrasive forming machine as described in claim 1, characterized in that, The material guiding assembly includes a support frame (14), legs (15), a rotating shaft (16) and guide rollers (17). The right end of the housing (1) is provided with a support frame (14). Multiple sets of rotating shafts (16) are rotatably arranged on the support frame (14). Each set of rotating shafts (16) is provided with a set of guide rollers (17). The bottom end of the support frame (14) is provided with legs (15).
6. The trapezoidal stacked micro abrasive forming machine as described in claim 1, characterized in that, It also includes a sealing door (18), a handle (19) and an observation window (20). The front end of the housing (1) is provided with a sealing door (18) via a hinge. The sealing door (18) is provided with a handle (19) and an observation window (20).
7. The trapezoidal stacked micro abrasive forming machine as described in claim 4, characterized in that, It also includes a buffer pad (21), which is provided on the pusher plate (12).
Citation Information
Patent Citations
Forming machine for grinding material pressing
CN219359214U