Manufacturing tool for U-shaped ring of crown block heavy punch
By designing a manufacturing fixture for the U-shaped ring of the overhead crane counterweight, and utilizing the placement area of the limiting tube and limiting components, as well as auxiliary clamps, the problem of inconsistent U-shaped ring manufacturing was solved, standardized production was achieved, and the stability and reliability of the overhead crane counterweight protection system were improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-27
- Publication Date
- 2026-03-24
AI Technical Summary
In the existing technology, the manufacturing of the overhead crane counterweight U-shaped ring has problems such as inconsistent size and irregular shape, which makes it impossible to meet the requirements of standardized assembly.
A manufacturing fixture for a U-shaped ring of a crane counterweight was designed, including a base, a detachable working plate, a limiting tube, and a limiting component. The placement area formed by the limiting tube and the limiting component, along with the auxiliary gripper, ensures that the U-shaped ring maintains the correct position and shape consistency during processing, thus achieving standardized production.
The standardized manufacturing of U-shaped rings has been achieved, reducing the probability of counterweight limit failure or malfunction due to inconsistent size and shape, and improving the stability and reliability of the overhead crane counterweight protection system.
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Figure CN224027459U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to U type ring manufacturing technical field, and specifically relates to a manufacturing tool for crown block heavy hammer U type ring. BACKGROUND
[0002] As a key hoisting equipment for realizing heavy lifting in the plant, the crown block relies on the cooperation between the cart running system, the trolley running system and the lifting system to complete the horizontal and vertical conveying and transfer of materials, and has the characteristics of large operation range, high running efficiency and flexible control, and has been widely applied in many industrial fields such as metallurgy, machinery, manufacturing and electric power. In particular in the steel enterprise, the crown block equipment is an important equipment indispensable in the production links such as molten steel transportation, billet transfer and furnace charge loading and unloading. In order to ensure the safe operation of the lifting mechanism during lifting, the crown block equipment is usually equipped with a heavy hammer protection system for realizing rapid limiting when the steel wire rope is loosened or in an unexpected condition, so as to effectively prevent the occurrence of hook toppling, equipment damage or safety accidents.
[0003] In the actual operation process of the steel enterprise, for some special operation requirements, the operator needs to temporarily manufacture a U-shaped ring for connecting the steel wire rope and the heavy hammer limiting device. However, due to the factors such as the technical level of the operator, the experience difference and the complex on-site environment, the U-shaped ring manually manufactured has the problems of non-uniform size and irregular shape, and the difference between different batches is large, which cannot meet the requirements of standardized assembly. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a manufacturing tool for crown block heavy hammer U-shaped ring to solve at least one aspect of the problems and defects in the above background technology.
[0005] A manufacturing tool for crown block heavy hammer U-shaped ring is provided, which comprises a base, a workboard detachably connected on the base, a limiting circular tube arranged above the base, a limiting assembly also arranged above the base, a placing area formed between the limiting assembly and the limiting circular tube, a placing frame arranged on one side of the outer portion of the workboard, and an auxiliary clamping hand placed in the placing frame.
[0006] Further, a through hole is arranged on the workboard, the limiting circular tube extends to the upper portion of the workboard through the through hole, the through hole allows the limiting circular tube to penetrate the workboard instead of being fixed on the surface of the workboard, and the part of the limiting circular tube penetrating to the upper portion of the workboard forms a limiting functional area.
[0007] Further, the limiting assembly comprises three limiting screws, which are uniformly arranged on the base in the circumferential direction, and are symmetrically arranged in the circumferential direction by 120° to form an equilateral triangle-shaped limiting structure, thereby forming a regular geometric space around the circular steel pipe, and the symmetric arrangement can effectively form uniform limiting pressure, so that the U-shaped ring will not be inclined or deformed due to eccentricity during processing.
[0008] Further, the working plate is provided with three limiting holes in the circumferential direction, and the three limiting screws extend to the upper portion of the working plate through the three limiting holes, and a placing area is formed between the three limiting screws and the limiting circular pipe, the outer wall of the U-shaped ring is placed on the limiting circular pipe, and the inner wall is limited by the three limiting screws, so that the deformation of the U-shaped ring during processing is controlled within the design range, and each U-shaped ring is kept in the same position and posture due to the structural limitation when being placed, so that the subsequent clamping and bending processing actions have high consistency, and standardized production is facilitated.
[0009] Further, the upper portion of the working plate is provided with a mounting hole, and the working plate is connected to the base through a fastening bolt penetrating through the mounting hole, the mounting hole is arranged on the working plate and is a hole position for penetrating the fastening bolt, the bolt penetrates through the mounting hole and is screwed into the base to complete the fixed installation of the working plate, and the working plate can be detachably connected to the base.
[0010] Further, the auxiliary clamping hand comprises a mounting plate, the mounting plate is placed in the placing frame, a fixed plate is arranged on one side of the upper portion of the mounting plate, a sliding groove is arranged on one side of the upper portion of the mounting plate, a moving plate is slidably connected in the sliding groove, the moving plate can slide forward and backward in the sliding groove, and a clamping area with variable width can be formed between the moving plate and the fixed plate, so that the clamping requirements of U-shaped rings with different sizes or different bending positions can be met through sliding adjustment, and adaptability and flexibility are realized.
[0011] Further, a plurality of bolt holes are arranged on the mounting plate, a fixed hole is arranged on the moving plate, and a limiting bolt is arranged on the moving plate for penetrating through the bolt hole and the fixed hole, under the guidance of the sliding groove, the moving plate can slide forward and backward, and a user can adjust the clamping width according to different U-shaped ring shapes; after being slid to a suitable clamping position, the limiting bolt penetrates through the fixed hole on the moving plate and the bolt hole on the mounting plate to fix the mounting position of the moving plate.
[0012] Compared with the prior art, the beneficial effects of the utility model lie in:
[0013] The operator puts the U-shaped ring to be processed into the placing area formed by the limiting circular tube and the limiting assembly, due to the existence of the limiting assembly, the U-shaped ring is automatically limited in the correct position, the position deviation is prevented, the operator clamps the two ends of the U-shaped ring by using the auxiliary clamp hand and pulls outwards, so that the forming operation of the end of the U-shaped ring is completed, the U-shaped ring reaches the design standard, the geometric limitation of the placing area formed by the limiting circular tube and the limiting assembly of the tooling and the auxiliary clamp hand are used, so that each U-shaped ring is shaped in the same way, the consistency and standardization of the product are ensured, the standardization of the weight U-shaped ring can be realized, the problems of non-uniform size and irregular shape in the manufacturing process are avoided, the difference between batches is large, and the requirement of standard assembly is met. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical solutions in the embodiments or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the drawings, and other drawings can be obtained according to the structures shown in the drawings without creative labor for those skilled in the art.
[0015] Figure 1 It is a whole structure schematic diagram of a hoist weight U-shaped ring manufacturing tooling.
[0016] Figure 2 It is a whole structure top view schematic diagram provided by the utility model.
[0017] Figure 3 It is a workboard structure schematic diagram provided by the utility model.
[0018] Figure 4 It is a front view structure schematic diagram of an auxiliary clamp hand provided by the utility model.
[0019] Figure 5 It is a section view structure schematic diagram of an auxiliary clamp hand provided by the utility model.
[0020] In the drawing: 1, base; 2, workboard; 21, through hole; 22, limiting hole; 23, mounting hole; 3, limiting assembly; 31, limiting screw; 4, placing area; 5, placing frame; 6, auxiliary clamp hand; 61, mounting plate; 611, bolt hole; 612, sliding slot; 62, fixed plate; 63, moving plate; 631, fixed hole; 64, limiting bolt; 10, limiting circular tube; 100, U-shaped ring to be processed. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is described and explained below in combination with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and do not limit the present application. Based on the embodiments provided in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of the present application.
[0022] It is obvious that the drawings in the following description are only some examples or embodiments of the present application, and for those of ordinary skill in the art, the present application can also be applied to other similar scenarios without creative labor. In addition, it can be understood that although the efforts made in the development process may be complex and lengthy, for those of ordinary skill in the art related to the content disclosed in the present application, some design, manufacture or production changes based on the technology disclosed in the present application are only routine technical means and should not be understood as insufficient disclosure of the present application.
[0023] However, there will be cases of omission of unnecessary detailed description. For example, there are cases of omitting detailed description of well-known matters, repeated description of actually identical structures. This is to avoid the following description from becoming unnecessarily lengthy and to facilitate understanding by those skilled in the art. In addition, the drawings and the following description are provided to enable those skilled in the art to fully understand the present application and are not intended to limit the subject matter recited in the claims.
[0024] Please refer to Figures 1-5 As shown in the drawings, in the utility model embodiment, a manufacturing tool for a crown block heavy hammer U-shaped ring comprises a base 1, a working plate 2 is detachably connected on the base 1, a limiting circular tube 10 is arranged above the base 1, a limiting assembly 3 is further arranged above the base 1, a placing area 4 is formed between the limiting assembly 3 and the limiting circular tube 10, a placing frame 5 is arranged on one side of the outer portion of the working plate 2, an auxiliary clamping hand 6 is placed in the placing frame 5, the auxiliary clamping hand 6 is used for clamping the unformed part of the U-shaped ring 100 to be processed and outwardly prying, so as to realize the plastic processing of the U-shaped ring 100 to be processed.
[0025] The operator puts the U-shaped ring 100 to be processed into the placement area 4 formed by the limiting circular tube 10 and the limiting assembly 3. Due to the presence of the limiting assembly 3, the U-shaped ring 100 to be processed is automatically limited in the correct position, preventing position deviation. The operator clamps the two ends of the U-shaped ring 100 to be processed by the auxiliary clamping hand 6 and pulls it outward, thereby completing the forming operation of the end of the U-shaped ring 100 to be processed, making it reach the design standard. With the geometric restriction of the placement area 4 formed by the limiting circular tube 10 and the limiting assembly 3 of the tooling and the auxiliary clamping hand 6, each U-shaped ring is shaped in the same way, ensuring the consistency and standardization of the product, enabling the standardized production of the weight U-shaped ring, significantly reducing the probability of weight limiting failure or misoperation caused by non-standard U-shaped ring production, and further improving the stability and reliability of the crown block weight protection system.
[0026] In one embodiment, referring to Figure 1 , Figure 2 and Figure 3 , the work plate 2 is provided with a through hole 21, and the limiting circular tube 10 extends through the through hole 21 to the upper part of the work plate 2. The through hole 21 allows the limiting circular tube 10 to penetrate the work plate 2 instead of being fixed on the surface of the work plate 2. The part of the limiting circular tube 10 that penetrates above the work plate 2 forms a limiting functional area on the upper part of the work plate 2.
[0027] In one embodiment, referring to Figure 1 , Figure 2 and Figure 3 , the limiting assembly 3 includes three limiting screws 31 uniformly arranged on the base 1 in the circumferential direction. The three limiting screws 31 are symmetrically arranged in the circumferential direction by 120°, forming an equilateral triangular limiting structure that surrounds the limiting circular tube 10 to form a regular geometric space. The symmetric arrangement effectively forms uniform limiting pressure, ensuring that the U-shaped ring 100 to be processed will not tilt or deform due to eccentricity during processing.
[0028] Specifically, referring to Figure 1 and Figure 3 , the work plate 2 is provided with three limiting holes 22 in the circumferential direction. The three limiting screws 31 extend through the three limiting holes 22 to the upper part of the work plate 2. The three limiting screws 31 and the limiting circular tube 10 form a placement area 4. The placement area 4 becomes a "fixed mold" for the U-shaped ring 100 to be processed. The outer wall of the U-shaped ring 100 to be processed rests on the limiting circular tube 10, and the inner wall is limited by the three limiting screws 31, ensuring that the deformation during processing is within the design range. Each U-shaped ring maintains the same position and posture when placed due to structural limitations, making subsequent clamping and bending processing actions highly consistent, which is beneficial for standardized production.
[0029] Further, referring to Figure 1 andFigure 3 As shown in the drawings, the upper part of the work plate 2 is provided with a mounting hole 23, and the work plate 2 is connected to the base 1 by passing through the mounting hole 23 with a fastening bolt. The mounting hole 23 is a hole position for the fastening bolt, and the bolt passes through the mounting hole 23 and is screwed into the base 1 to complete the fixed installation of the work plate 2. The work plate 2 can be detachably connected to the base 1, which is convenient for maintenance and replacement.
[0030] Please refer to Figure 2 、 Figure 4 and Figure 5 As shown, the auxiliary clamping hand 6 includes a mounting plate 61 placed in the placing frame 5, and the upper part of the mounting plate 61 is provided with a fixed plate 62. The upper part of the mounting plate 61 is provided with a sliding groove 612, and the sliding groove 612 is slidably connected with a moving plate 63. The moving plate 63 can slide forward and backward in the sliding groove 612, and can form a clamping area with variable width between the fixed plate 62. The clamping requirements of different sizes of U-shaped rings or different bending parts can be met by sliding adjustment, realizing adaptability and flexibility.
[0031] Further, please refer to Figure 2 、 Figure 4 and Figure 5 As shown, the mounting plate 61 is provided with a plurality of bolt holes 611, and the moving plate 63 is provided with a fixed hole 631. The moving plate 63 is provided with a limiting bolt 64 for passing through the bolt hole 611 and the fixed hole 631. Under the guidance of the sliding groove 612, the moving plate 63 can slide forward and backward, and the user can adjust the clamping width according to different U-shaped ring shapes. When sliding to the appropriate clamping position, the limiting bolt 64 passes through the fixed hole 631 on the moving plate 63 and the bolt hole 611 on the mounting plate 61 to fix the installation position of the moving plate 63.
[0032] It should be noted that the present application is not limited to the above-mentioned embodiments. The above-mentioned embodiments are only examples, and embodiments having the same technical idea and playing the same role within the scope of the technical solution of the present application are included in the technical scope of the present application. In addition, within the scope of the main idea of the present application, various modifications of the embodiments can be made by those skilled in the art, and other ways can be constructed by combining part of the components in the embodiments.
Claims
1. A manufacturing tool for a crown block weight U-ring, comprising a base (1), a detachable working plate (2) connected to the base (1), characterized in that, The base (1) is provided with a limiting circular tube (10) above, and is further provided with a limiting assembly (3) above, and the limiting assembly (3) and the limiting circular tube (10) form a placing area (4) therebetween, and the workboard (2) is provided with a placing frame (5) on one side of the outer portion, and the placing frame (5) is placed with an auxiliary clamping hand (6) therein.
2. The manufacturing tooling for a crown block weight U-ring according to claim 1, wherein, The workboard (2) is provided with a through hole (21), and the limiting circular tube (10) extends to the upper portion of the workboard (2) through the through hole (21).
3. The manufacturing tooling for a crown block weight U-ring of claim 1, wherein, The limiting assembly (3) comprises three limiting screws (31), and the three limiting screws (31) are uniformly arranged on the base (1) in the circumferential direction.
4. The manufacturing tooling for a crown block weight U-ring of claim 3, wherein, The workboard (2) is provided with three limiting holes (22) in the circumferential direction, and the three limiting screws (31) extend to the upper portion of the workboard (2) through the three limiting holes (22), and the three limiting screws (31) and the limiting circular tube (10) form the placing area (4) therebetween.
5. The manufacturing tooling for a crown block weight U-ring of claim 4, wherein, The upper portion of the workboard (2) is provided with a mounting hole (23), and the workboard (2) is connected to the base (1) through a fastening bolt passing through the mounting hole (23).
6. The manufacturing tooling for a crown block weight U-ring of claim 1, wherein, The auxiliary clamping hand (6) comprises a mounting plate (61), and the mounting plate (61) is placed in the placing frame (5), and one side of the upper portion of the mounting plate (61) is provided with a fixed plate (62), and one side of the upper portion of the mounting plate (61) is provided with a sliding groove (612), and the sliding groove (612) is slidably connected with a moving plate (63) inside.
7. The manufacturing tooling for a crown block weight U-ring of claim 6, wherein, The mounting plate (61) is provided with a plurality of bolt holes (611), and the moving plate (63) is provided with a fixed hole (631), and the moving plate (63) is provided with a limiting screw (64) for passing through the bolt hole (611) and the fixed hole (631).