High-performance anhydrous stemming production device
By designing feeding, extrusion, and slitting mechanisms, the problems of material flying and inaccurate molding in the production of anhydrous clay were solved, achieving stable conveying and precise slitting, thus improving production efficiency and product quality.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-03-24
AI Technical Summary
During the production of anhydrous clay, the material is prone to flying when it is dry, and manual handling can easily cause damage. Existing equipment cannot effectively prevent the material from flying and it is difficult to accurately control the molding length.
A high-performance waterless gun clay production device was designed, which includes a feeding mechanism, an extrusion mechanism, a receiving mechanism, and a cutting mechanism. Through extrusion die forming, the movement of the receiving mechanism, and the adjustment of the cutting mechanism, stable material conveying and precise cutting are achieved.
It effectively prevents materials from flying, ensures a stable molding process, achieves precise molding and cutting of materials, and improves production efficiency and product quality.
Smart Images
Figure CN224027971U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a mortar production technical field, concretely is a kind of high-performance anhydrous mortar production device. BACKGROUND
[0002] Anhydrous mortar is a kind of refractory material specially used for blast furnace tap hole in steel industry, and it is named because it does not contain moisture in the production and use process. It is mainly used for plugging the blast furnace tap hole, and is pushed into the tap hole by high pressure when needed, to ensure the safety and stability of blast furnace operation. Anhydrous mortar has good slag erosion resistance, thermal shock stability and high temperature strength, etc., and can maintain structural integrity under extreme conditions, to ensure the normal operation of blast furnace.
[0003] When anhydrous mortar is produced and manufactured, it needs to be extruded into shape, and when extruded into shape, because the manufacturing material is relatively dry during the production process of mortar, direct placement into production will easily cause flying, and manual receiving is usually required during the production and manufacture of mortar, and such manual receiving method is easy to cause damage to mortar, therefore, we propose a kind of high-performance anhydrous mortar production device. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of high-performance anhydrous mortar production device to solve the problems raised in the background art.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of high-performance anhydrous mortar production device, including base and extrusion mechanism, the extrusion mechanism is fixedly installed on the top of base, the extrusion mechanism is used to convey material, one side of the extrusion mechanism is fixedly installed with extrusion die for extruding material into shape, the top of the extrusion mechanism is provided with feeding mechanism for preventing material from flying, one side of the base is provided with receiving mechanism for receiving extruded mortar, the receiving mechanism is provided with slitting mechanism for slitting mortar.
[0006] Further, the extrusion mechanism includes first support frame, extrusion sleeve, carrier frame, first drive motor, shaft and extrusion screw, the top of the base is fixedly installed with extrusion sleeve by two groups of first support frames, the top of the base is fixedly installed with first drive motor by carrier frame, the inside of the extrusion sleeve is rotatably connected with shaft, the outside of the shaft is fixedly installed with extrusion screw, the output end of the first drive motor is fixedly connected with shaft.
[0007] Further, the feeding mechanism comprises a bearing bin, a discharging bin, a conveying pipe and sealing pads, the top of the extrusion sleeve is provided with the bearing bin, the top of the bearing bin is fixedly connected with the discharging bin, the top of the discharging bin is fixedly connected with the conveying pipe, and the inside of the conveying pipe is fixedly installed with a plurality of sealing pads made of elastic material.
[0008] Further, the receiving mechanism comprises a limiting seat, an adjusting groove, a positioning bolt and a mounting plate, one side of the base is fixedly installed with the limiting seat, the inside of the limiting seat is inserted with the mounting plate, a plurality of adjusting grooves are arranged through the limiting seat, and the limiting seat is provided with the positioning bolt inserted into the inside of the mounting plate at the position corresponding to the adjusting groove.
[0009] Further, the cutting mechanism comprises a second support frame, a bearing seat, a supporting groove, a third support frame, a second driving motor and a cutting knife, the top of the mounting plate is fixedly connected with two second support frames, the top of the second support frame is fixedly connected with the bearing seat, the top of the bearing seat is provided with the supporting groove, the cutting groove is formed between the two bearing seats, the top of the mounting plate is fixedly installed with the third support frame, one side of the third support frame is fixedly installed with the second driving motor, and the output end of the second driving motor is fixedly connected with the cutting knife at the position corresponding to the cutting groove.
[0010] Further, the extrusion die and the extrusion sleeve are fixedly connected through a plurality of locking bolts.
[0011] Compared with the prior art, the feeding mechanism of the utility model can bear the material which needs to be extruded, so that the material can be prevented from flying when being put into the extrusion mechanism and the extrusion die, the material is shaped through the cooperation of the extrusion mechanism and the extrusion die, the receiving mechanism can drive the cutting mechanism to move, the position of the cutting mechanism can be adjusted according to the extrusion length, and the mortar can be cut into the corresponding size by the cutting mechanism after the material is extruded. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a first perspective view structure schematic diagram of the utility model;
[0013] Figure 2 It is a second perspective view structure schematic diagram of the utility model;
[0014] Figure 3 It is an extrusion screw rod perspective view installation structure schematic diagram of the utility model.
[0015] In the diagram: 1. Base; 2. Extrusion mechanism; 3. Extrusion die; 4. Feeding mechanism; 5. Receiving mechanism; 6. Slitting mechanism; 7. First support frame; 8. Extrusion sleeve; 9. Bearing frame; 10. First drive motor; 11. Rotary shaft; 12. Extrusion screw; 13. Bearing chamber; 14. Discharge chamber; 15. Conveying pipe; 16. Sealing gasket; 17. Limit seat; 18. Adjustment groove; 19. Positioning bolt; 20. Mounting plate; 21. Second support frame; 22. Bearing seat; 23. Support groove; 24. Cutting groove; 25. Third support frame; 26. Second drive motor; 27. Cutting blade. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0017] Please see Figures 1-3 This utility model provides a technical solution: a high-performance waterless gun clay production device, including a base 1 and an extrusion mechanism 2. The extrusion mechanism 2 is fixedly installed on the top of the base 1. The extrusion mechanism 2 is used for material conveying. An extrusion mold 3 for extruding and molding the material is fixedly installed on one side of the extrusion mechanism 2. A feeding mechanism 4 is provided on the top of the extrusion mechanism 2 to prevent the material from flying. A receiving mechanism 5 for receiving the extruded gun clay is provided on one side of the base 1. A cutting mechanism 6 for cutting the gun clay is provided on the receiving mechanism 5.
[0018] The feeding mechanism 4 can carry the material to be extruded and formed, thus preventing some material from flying when it is fed in. The material is then formed by the extrusion mechanism 2 and the extrusion mold 3 working together. The receiving mechanism 5 can drive the cutting mechanism 6 to move, so that the position of the cutting mechanism 6 can be adjusted according to the required extrusion length. After the material is extruded, the cutting mechanism 6 can be used to cut the clay into the corresponding size.
[0019] Please see Figure 2 , Figure 2 and Figure 3The extrusion mechanism 2 comprises a first support frame 7, an extrusion sleeve 8, a bearing frame 9, a first driving motor 10, a rotating shaft 11 and an extrusion screw 12, the top of the base 1 is fixedly installed with the extrusion sleeve 8 through two groups of first support frames 7, the top of the base 1 is fixedly installed with the first driving motor 10 through the bearing frame 9, the inside of the extrusion sleeve 8 is rotationally connected with the rotating shaft 11, and the outside of the rotating shaft 11 is fixedly installed with the extrusion screw 12; the output end of the first driving motor 10 is fixedly connected with the rotating shaft 11.
[0020] After the material enters the inside of the extrusion sleeve 8, the first driving motor 10 drives the rotating shaft 11 and the extrusion screw 12 to rotate, so that the material can be extruded out of the corresponding shape through the extrusion die 3 by the extrusion screw 12.
[0021] Please refer to Figure 1 and Figure 2 The feeding mechanism 4 comprises a bearing bin 13, a feeding bin 14, a conveying pipe 15 and a sealing pad 16, the top of the extrusion sleeve 8 is provided with the bearing bin 13 in penetration, the top of the bearing bin 13 is fixedly communicated with the feeding bin 14, the top of the feeding bin 14 is fixedly communicated with the conveying pipe 15, and the inside of the conveying pipe 15 is fixedly installed with a plurality of sealing pads 16 made of elastic material.
[0022] When it is needed to put the material in, the outside feeding cylinder can be inserted into the inside of the conveying pipe 15, and the sealing pad 16 arranged in the conveying pipe 15 can ensure that the top of the conveying pipe 15 is sealed, so that the material is prevented from flying during the feeding of the extrusion screw 12, and the bearing bin 13 and the feeding bin 14 are arranged in the shape of a prismatic frustum which is symmetrical to each other, so that the falling of the material and the storage of the material are facilitated.
[0023] Please refer to Figure 1 and Figure 2 The receiving mechanism 5 comprises a limiting seat 17, an adjusting groove 18, a positioning bolt 19 and a mounting plate 20, one side of the base 1 is fixedly installed with the limiting seat 17, the inside of the limiting seat 17 is inserted with the mounting plate 20, a plurality of adjusting grooves 18 are provided on the limiting seat 17 in penetration, and the limiting seat 17 is provided with the positioning bolt 19 which is inserted into the inside of the mounting plate 20 at the position corresponding to the adjusting groove 18.
[0024] The slitting mechanism 6 arranged can bear and slit the material, when it is needed to adjust the position of the slitting mechanism 6 to slit the mortar of different lengths, the positioning bolt 19 is taken out from the inside of the mounting plate 20, then the mounting plate 20 is pulled to move along the inside of the limiting seat 17, and after the position of the mounting plate 20 is moved, the positioning bolt 19 is inserted into the inside of the mounting plate 20 through the corresponding adjusting groove 18.
[0025] Please refer toFigure 1 And Figure 2 The cutting mechanism 6 comprises a second support frame 21, a bearing seat 22, a support groove 23, a third support frame 25, a second driving motor 26 and a cutting knife 27, the top of the mounting plate 20 is fixedly connected with two groups of second support frames 21, the top of the second support frame 21 is fixedly connected with the bearing seat 22, the top of the bearing seat 22 is provided with the support groove 23, the cutting groove 24 is formed between the two groups of bearing seats 22, the top of the mounting plate 20 is fixedly installed with the third support frame 25, one side of the third support frame 25 is fixedly installed with the second driving motor 26, and the output end of the second driving motor 26 is fixedly connected with the cutting knife 27 at a position corresponding to the cutting groove 24.
[0026] The bearing seat 22 and the support groove 23 can bear the mortar after extrusion, when the extruded mortar needs to be cut, the second driving motor 26 drives the cutting knife 27 to rotate, and the cutting knife 27 rotates along the cutting groove 24 between the two groups of bearing seats 22, so that the rapid cutting of the mortar can be realized.
[0027] Please refer to Figure 1 Figure 2 Figure 1 The extrusion die 3 and the extrusion sleeve 8 are fixedly connected through a plurality of locking bolts, and the extrusion die 3 and the extrusion sleeve 8 connected through the plurality of locking bolts can be replaced conveniently.
[0028] In use, firstly, the feeding mechanism 4 can carry the material to be extruded, which can prevent the material from flying when the material is put in, then the material is shaped by the cooperation of the extrusion mechanism 2 and the extrusion die 3, and the receiving mechanism 5 can drive the cutting mechanism 6 to move, so that the position of the cutting mechanism 6 can be adjusted according to the required extrusion length, and when the material is extruded, the cutting mechanism 6 can cut the mortar into the corresponding size, after the material enters the extrusion sleeve 8, the first driving motor 10 drives the rotating shaft 11 and the extrusion screw 12 to rotate, so that the material can be extruded through the extrusion die 3 by the extrusion screw 12 to form a corresponding shape and be discharged, when the material needs to be put in, the external feeding cylinder can be inserted into the inside of the conveying pipe 15, and the sealing pad 16 arranged in the conveying pipe 15 can ensure that the top of the conveying pipe 15 is sealed to prevent the material from flying when the extrusion screw 12 rotates to feed, and the bearing bin 13 and the feeding bin 14 are arranged as mutually symmetrical prisms, which can facilitate the falling and storage of the material, the cutting mechanism 6 can cut the material, and when the position of the cutting mechanism 6 needs to be adjusted to cut the mortar of different lengths, the positioning pin 19 is removed from the inside of the mounting plate 20, then the mounting plate 20 is pulled to move along the limiting seat 17, and when the position of the mounting plate 20 is moved, the positioning pin 19 is inserted into the inside of the mounting plate 20 through the corresponding adjusting groove 18, the bearing seat 22 and the supporting groove 23 can carry the mortar after extrusion, and when the extruded mortar needs to be cut, the second driving motor 26 drives the cutting knife 27 to rotate, and the cutting knife 27 rotates between the cutting grooves 24 between the two bearing seats 22, so that the mortar can be quickly cut.
[0029] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to the embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A high-performance anhydrous gun clay production device, comprising a base (1) and an extrusion mechanism (2), wherein the extrusion mechanism (2) is fixedly installed on the top of the base (1), and the extrusion mechanism (2) is used for conveying materials, characterized in that: An extrusion die (3) for extruding and molding materials is fixedly installed on one side of the extrusion mechanism (2). A feeding mechanism (4) for preventing materials from flying is provided on the top of the extrusion mechanism (2). A receiving mechanism (5) for receiving extruded clay is provided on one side of the base (1). A cutting mechanism (6) for cutting the clay is provided on the receiving mechanism (5).
2. The high-performance anhydrous gun clay production device according to claim 1, characterized in that: The extrusion mechanism (2) includes a first support frame (7), an extrusion sleeve (8), a carrier frame (9), a first drive motor (10), a rotating shaft (11), and an extrusion screw (12). The top of the base (1) is fixedly mounted with the extrusion sleeve (8) through two sets of first support frames (7). The top of the base (1) is fixedly mounted with the first drive motor (10) through the carrier frame (9). The rotating shaft (11) is rotatably connected inside the extrusion sleeve (8). The extrusion screw (12) is fixedly mounted outside the rotating shaft (11). The output end of the first drive motor (10) is fixedly connected to the rotating shaft (11).
3. The high-performance anhydrous gun clay production device according to claim 2, characterized in that: The feeding mechanism (4) includes a bearing chamber (13), a discharge chamber (14), a conveying pipe (15), and a sealing gasket (16). The top of the extrusion sleeve (8) is provided with a bearing chamber (13). The top of the bearing chamber (13) is fixedly connected to the discharge chamber (14). The top of the discharge chamber (14) is fixedly connected to the conveying pipe (15). Multiple sets of sealing gaskets (16) made of elastic material are fixedly installed inside the conveying pipe (15).
4. The high-performance anhydrous gun clay production device according to claim 3, characterized in that: The receiving mechanism (5) includes a limiting seat (17), an adjustment groove (18), a positioning bolt (19), and a mounting plate (20). The limiting seat (17) is fixedly installed on one side of the base (1). The mounting plate (20) is inserted into the inside of the limiting seat (17). Multiple sets of adjustment grooves (18) are opened through the limiting seat (17). Positioning bolts (19) that are inserted into the mounting plate (20) are provided on the limiting seat (17) and at the positions corresponding to the adjustment grooves (18).
5. The high-performance anhydrous gun clay production apparatus according to claim 4, characterized in that: The cutting mechanism (6) includes a second support frame (21), a bearing seat (22), a support groove (23), a third support frame (25), a second drive motor (26), and a cutting blade (27). Two sets of second support frames (21) are fixedly connected to the top of the mounting plate (20). The bearing seat (22) is fixedly connected to the top of the second support frame (21). The bearing seat (22) has a support groove (23) on its top. A cutting groove (24) is formed between the two sets of bearing seats (22). The third support frame (25) is fixedly installed on the top of the mounting plate (20). The second drive motor (26) is fixedly installed on one side of the third support frame (25). The cutting blade (27) is fixedly connected to the output end of the second drive motor (26) at the position corresponding to the cutting groove (24).
6. The high-performance anhydrous gun clay production apparatus according to claim 5, characterized in that: The extrusion die (3) and the extrusion sleeve (8) are fixedly connected by multiple sets of locking bolts.