Teflon material preforming mold for special-shaped pipe fitting lining

By designing a PTFE material preforming mold containing multiple components, the problems of uneven heating and inconvenient equipment maintenance in the lining of irregular pipe fittings were solved, realizing uniform heating and efficient production of the lining of irregular pipe fittings.

CN224028147UActive Publication Date: 2026-03-24RUDONG JULI CHEM EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing technologies cannot achieve uniform heating and softening of PTFE materials in the lining of irregularly shaped pipe fittings, and the equipment cannot be efficiently produced and maintained, failing to meet daily usage requirements.

Method used

A PTFE preform mold was designed, comprising a first mounting ring seat, a second mounting ring seat, a hemispherical cover, an exhaust seat, a filter screen cover, a back-through frame, a movable shaft, a sealing ring, a ventilation bottom cover, a ventilation mesh, and an air guide cover. Through the cooperation of these components, uniform heating and convenient maintenance of irregularly shaped pipe fittings can be achieved.

Benefits of technology

This technology enables more uniform heating of PTFE material in the lining of irregularly shaped pipe fittings, improves processing results, and makes equipment maintenance and cleaning more convenient and efficient.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lining dies, in particular to a polytetrafluoroethylene material preforming die for a special-shaped pipe fitting lining, which comprises a first mounting ring seat, the surface of the first mounting ring seat is movably connected with a second mounting ring seat, and the upper end and the lower end of the first mounting ring seat and the upper end and the lower end of the second mounting ring seat are fixedly connected with hemispherical covers. The top end of the hemispherical cover is fixedly connected with an exhaust seat, and a filter screen cover is arranged on the surface of the exhaust seat. Through the arrangement of the first mounting ring seat, the second mounting ring seat, the hemispherical cover, the exhaust seat, the filter screen cover, the back through frame, the movable shaft, the sealing ring and the ventilation bottom cover, the equipment can perform more uniform heating and pre-forming operation on a polytetrafluoroethylene material of a special-shaped pipe fitting lining in a mold; a worker firstly installs the special-shaped pipe fitting lining mold in the first installation ring seat, and then rotates and adjusts the second installation ring seat along the movable shaft on the surface of the back through frame.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of lining mould, concretely to a four fluorine material preforming mould for special-shaped pipe fitting lining. BACKGROUND

[0002] Teflon product is made of polytetrafluoroethylene resin, sintered after cold pressing with mould, has excellent corrosion resistance, good self-lubricating property and non-adhesion, so that the product is almost resistant to all chemical media, and has the characteristics of wear resistance, pressure resistance, low friction coefficient, it is widely used in petroleum, chemical metallurgical machinery, transportation medicine food, electric power and many other fields, fluorine-lined pipe is a kind of special pipe material, has excellent temperature resistance and corrosion resistance, is the ideal conveying equipment of strong corrosive media such as nitric acid, sulfuric acid, hydrofluoric acid, phosgene, chlorine, aqua regia, mixed acid, bromide and other organic solvents.

[0003] For example, the patent file with the announcement number CN 111136899 A discloses a lining four fluorine pipe flanging mould, the structure includes: mould head base plate, the cylindrical mould head arranged on the mould head base plate, the recess arranged on the mould head base plate and connected with the mould head.The beneficial effects in the application are that a convex ring is formed on the flanged four fluorine tube on the edge of the steel pipe flange face after the four fluorine tube is flanged, the convex ring blocks the shrinkage movement of the four fluorine tube in the direction of the pipe body, so that the shrinkage of the four fluorine tube on the flange face is greatly reduced;The recess of the mould in the application forms a circular arc transition at the flanged four fluorine tube, which can prevent the four fluorine tube from cracking at the flanged position;The mould seat of the application enables the mould to move in the sleeve, and the sleeve protects the mould.The operation method of the application is simple, and the structure of the mould and the mould seat is simple.

[0004] However, the structure in the actual use process, due to the limitation of its own structure, often only to carry out simple lining four fluorine material, heating lining operation in the special-shaped pipe fitting, the lining cannot be uniformly heated and softened, and the equipment cannot be efficiently maintained and operated, which cannot meet the daily use demand, therefore, it is urgent to design a four fluorine material preforming mould for special-shaped pipe fitting lining to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a four fluorine material preforming mould for special-shaped pipe fitting lining to solve the problem that the existing structure in the actual use process is limited by its own structure, can only carry out simple lining four fluorine material, heating lining operation in the special-shaped pipe fitting, the lining cannot be uniformly heated and softened, and the equipment cannot be efficiently maintained and operated, which cannot meet the daily use demand.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: a kind of four fluorine material preforming mould for special-shaped pipe fitting lining, first mounting ring seat is connected with second mounting ring seat on the surface of first mounting ring seat, the upper and lower ends of first mounting ring seat and second mounting ring seat are fixedly connected with hemispherical cover, the top of hemispherical cover is fixedly connected with exhaust seat, the surface of exhaust seat is provided with filter screen cover;

[0007] Back through frame, the back of first mounting ring seat is fixedly connected with back through frame, the back of back through frame is fixedly connected with fan frame, and the one end of fan frame is provided with protective net bag.

[0008] Preferably, the inside of fan frame is provided with movable cover, and the inside of movable cover is provided with heating unit.

[0009] Preferably, the front center of fan frame is provided with ventilation grille.

[0010] Preferably, the surface of back through frame is provided with movable shaft, and sealing ring is arranged between first mounting ring seat and second mounting ring seat.

[0011] Preferably, the inner bottom wall of hemispherical cover is fixedly connected with ventilation bottom cover, and the surface of ventilation bottom cover is provided with ventilation net.

[0012] Preferably, the back of hemispherical cover is provided with air guide cover.

[0013] Compared with prior art, the utility model has the beneficial effects that:

[0014] The four fluorine material preforming die for special-shaped pipe lining can make the four fluorine material for special-shaped pipe lining more uniformly heated and preformed in the die, in the actual use process, the staff first installs the special-shaped pipe lining die in the first mounting ring seat, then rotates and adjusts the second mounting ring seat along the movable shaft at the surface of the back-through frame, so that the second mounting ring seat is butted to the first mounting ring seat, the connection part of the two is sealed and fitted through the sealing ring, at this time, the special-shaped pipe is covered and connected through the half-sphere cover and the air outlet seat at the upper and lower ends of the first mounting ring seat and the second mounting ring seat, then the hot air is introduced from the back-through frame, the hot air enters the air outlet seat through the air outlet seat along the air guide cover, is filtered through the air outlet seat and the air outlet net at the inner bottom wall of the first mounting ring seat, is uniformly flowed upwards, the heating operation of the special-shaped pipe in the first mounting ring seat and the second mounting ring seat is performed, and finally the hot air is quickly discharged from the half-sphere cover and the air outlet seat at the surface of the second mounting ring seat, so that the heating operation of the special-shaped pipe is more uniform, the processing effect of the four fluorine material lining is improved, and the practicability of the equipment design is embodied.

[0015] The four fluorine material preforming die for special-shaped pipe lining, through the first mounting ring seat, the second mounting ring seat, the half-sphere cover, the fan frame, the protective net bag, the movable cover, the heating unit and the ventilation grille, the use effect of the equipment is further improved, in the daily use process, the staff can connect the fan frame to one end of the back-through frame through the ventilation grille at the front face, simultaneously start the fan in the fan frame and the heating unit, air is sucked from the protective net bag, then is heated and sent into the first mounting ring seat and the second mounting ring seat, heating operation is performed, the heating unit is movably arranged in the movable cover, the protective net bag at one end of the fan frame can be quickly disassembled and assembled, internal cleaning and maintenance operation is performed, the first mounting ring seat and the second mounting ring seat are designed to facilitate simultaneous feeding and discharging and internal quick cleaning operation, and the comprehensiveness of the equipment design is embodied. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic view of the utility model structure;

[0017] Figure 2 It is a whole schematic view of the half-sphere cover structure of the utility model;

[0018] Figure 3 It is a whole schematic view of the fan frame structure of the utility model;

[0019] Figure 4 It is a whole schematic view of the fan frame structure of the utility model; Figure 1An enlarged schematic view of the structure at A.

[0020] In the figure: 1, first mounting ring seat; 2, second mounting ring seat; 3, half ball cover; 4, exhaust seat; 5, filter screen cover; 6, back through frame; 7, fan frame; 8, protective net bag; 9, movable cover; 10, heating unit; 11, ventilation grille; 12, movable shaft; 13, sealing ring; 14, ventilation bottom cover; 15, ventilation net; 16, air guide cover. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0022] Please refer to Figures 1-4 The present application provides an embodiment:

[0023] A kind of four fluorine material preforming mould for special-shaped pipe lining, including first mounting ring seat 1, the surface of first mounting ring seat 1 is movably connected with second mounting ring seat 2, first mounting ring seat 1 and second mounting ring seat 2 are fixedly connected with half ball cover 3 at upper and lower ends, the top of half ball cover 3 is fixedly connected with exhaust seat 4, the surface of exhaust seat 4 is provided with filter screen cover 5, the inner bottom wall of half ball cover 3 is fixedly connected with ventilation bottom cover 14, the surface of ventilation bottom cover 14 is provided with ventilation net 15, the back of half ball cover 3 is provided with air guide cover 16, heating air flow is inhaled from back through frame 6, then hot air flow enters exhaust seat 4 along with air guide cover 16, is filtered by ventilation bottom cover 14 and ventilation net 15 of the inner bottom wall of first mounting ring seat 1, and is uniformly flowed upwards, the heating operation of the special-shaped pipe in first mounting ring seat 1 and second mounting ring seat 2 is carried out, and finally is rapidly discharged from the half ball cover 3 and exhaust seat 4 on the surface of second mounting ring seat 2, to realize the more uniform heating operation of special-shaped pipe.

[0024] The back-through frame 6 is fixedly connected to the back of the first mounting ring seat 1. The back-through frame 6 is fixedly connected to the back of the back-through frame 6. A protective net bag 8 is provided at one end of the fan frame 7. A movable cover 9 is provided inside the fan frame 7. A heating unit 10 is provided inside the movable cover 9. A ventilation grille 11 is provided at the center of the front of the fan frame 7. A movable shaft 12 is provided on the surface of the back-through frame 6. A sealing ring 13 is provided between the first mounting ring seat 1 and the second mounting ring seat 2. When the fan and the heating unit 10 inside the fan frame 7 are started simultaneously, air can be drawn in from the protective net bag 8, heated, and then sent into the interior of the first mounting ring seat 1 and the second mounting ring seat 2 for heating. The heating unit 10 is designed to be movable inside the movable cover 9. The protective net bag 8 at one end of the fan frame 7 can also be quickly disassembled and reassembled for internal cleaning and maintenance.

[0025] Working Principle: During use, the operator first installs the shaped pipe fitting liner mold inside the first mounting ring seat 1. Then, the second mounting ring seat 2 is rotated and adjusted along the movable shaft 12 on the surface of the back-through frame 6, so that the second mounting ring seat 2 aligns with the first mounting ring seat 1. The connection is sealed by the sealing ring 13. At this time, the shaped pipe fitting is completely covered by the hemispherical covers 3 at the upper and lower ends of the first and second mounting ring seats 1 and the exhaust seat 4. Heated airflow is then introduced from the back-through frame 6. Subsequently, the hot airflow enters the exhaust seat 4 along with the air guide 16. After being filtered by the ventilation bottom cover 14 and ventilation mesh 15 on the inner bottom wall of the first mounting ring seat 1, it flows upwards evenly, heating the shaped pipe fitting inside the first and second mounting ring seats 1 and 2. Finally, the heated airflow exits through the hemispherical covers 3 on the surface of the second mounting ring seat 2. The exhaust is quickly discharged from the cover 3 and the exhaust seat 4, thereby achieving a more uniform heating operation on the irregularly shaped pipe fittings and improving the processing effect of the PTFE material lining. In daily use, the operator can connect the entire fan frame 7 to one end of the back frame 6 through the ventilation grille 11 on the front. At the same time, the fan and heating unit 10 inside the fan frame 7 are started, and air is drawn in from the protective net bag 8, heated and then sent into the interior of the first mounting ring seat 1 and the second mounting ring seat 2 for heating operation. The heating unit 10 is designed to be movable inside the movable cover 9. The protective net bag 8 at one end of the fan frame 7 can also be quickly disassembled and reassembled for internal cleaning and maintenance operations. At the same time, the design of the first mounting ring seat 1 and the second mounting ring seat 2 also facilitates the quick cleaning operation of the interior while loading and unloading materials. The above is the complete working principle of this utility model.

[0026] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. A PTFE material preforming mold for lining irregularly shaped pipe fittings, comprising a first mounting ring seat (1), characterized in that: The surface of the first mounting ring seat (1) is movably connected to the second mounting ring seat (2). The upper and lower ends of the first mounting ring seat (1) and the second mounting ring seat (2) are fixedly connected to the hemispherical cover (3). The top end of the hemispherical cover (3) is fixedly connected to the exhaust seat (4). The surface of the exhaust seat (4) is provided with a filter screen (5). Back-through frame (6), the back of the first mounting ring seat (1) is fixedly connected to the back of the back-through frame (6), the back of the back-through frame (6) is fixedly connected to the back of the fan frame (7), and a protective net bag (8) is provided at one end of the fan frame (7).

2. The PTFE preforming mold for lining irregularly shaped pipe fittings according to claim 1, characterized in that: The fan frame (7) is equipped with a movable cover (9), and the movable cover (9) is equipped with a heating unit (10).

3. The PTFE preforming mold for lining irregularly shaped pipe fittings according to claim 1, characterized in that: A ventilation grille (11) is provided at the center of the front of the fan frame (7).

4. A PTFE preforming mold for lining irregularly shaped pipe fittings according to claim 1, characterized in that: The surface of the back-through frame (6) is provided with a movable shaft (12), and a sealing ring (13) is provided between the first mounting ring seat (1) and the second mounting ring seat (2).

5. A PTFE preforming mold for lining irregularly shaped pipe fittings according to claim 1, characterized in that: The inner bottom wall of the hemispherical cover (3) is fixedly connected to a ventilation bottom cover (14), and a ventilation mesh (15) is provided on the surface of the ventilation bottom cover (14).

6. A PTFE material preforming mold for lining irregularly shaped pipe fittings according to claim 1, characterized in that: A wind deflector (16) is provided on the back of the hemispherical cover (3).

Citation Information

Patent Citations

  • Flanging die for lining polytetrafluoroethylene pipe

    CN111136899A