Stacking device for processing gypsum plaster boards
By designing a combination of support platform, conveyor belt and lifting plate, using height detector and collision sensor to detect the position of the board, and combining motor-driven threaded rod and chain system, the problems of unstable stacking and discontinuous production of paper-faced gypsum board are solved, and a stable and efficient automated stacking process is realized.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2026-03-24
AI Technical Summary
Existing paper-faced gypsum board stacking devices cannot accurately control the material delivery and stacking, resulting in instability of gypsum boards during stacking, which affects production continuity and work efficiency.
A stacking device comprising a support platform, a conveyor belt, a lifting plate, a limiting side plate, and a stabilizing bar is designed. The position of the plates is detected by a height detector and a collision sensor, and combined with a motor-driven threaded rod and chain system, the stable movement of the lifting plate and continuous stacking are achieved.
It improves the stability of gypsum board stacking and the continuity of production, enhances work efficiency, and realizes an automated continuous stacking process.
Smart Images

Figure CN224030011U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of paper-faced gypsum board processing technology, and more specifically, to a stacking device for paper-faced gypsum board processing. Background Technology
[0002] Paper-faced gypsum board is a type of board made primarily from building gypsum, with appropriate additives and fibers added to form the core, and a specially made paperboard as the facing material. It is characterized by its lightweight, sound insulation, heat insulation, strong processing performance, and simple construction methods. In today's booming construction industry, paper-faced gypsum board has been widely used in various construction projects due to its numerous advantages, including its light weight, high strength, sound and heat insulation, and strong processability. During processing, paper-faced gypsum board boards need to be stacked together for convenient transportation.
[0003] Existing stacking devices rely solely on manual stacking via conveyor belts and human assistance, which makes it difficult to precisely control the transport and stacking of raw materials. This results in an inability to guarantee the stability of gypsum boards during stacking. Furthermore, after stacking to a fixed height, the stacked gypsum boards must be removed before they can be stacked again, affecting the continuity of production and thus impacting work efficiency. Therefore, a stacking device for paper-faced gypsum board processing is proposed. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a stacking device for paper-faced gypsum board processing to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a stacking device for processing paper-faced gypsum board, including a support platform. A conveyor belt is provided on one side of the top of the support platform, through which the raw materials to be processed can be transported to the top of a lifting plate. Two first support plates are provided on the top of the support platform. By controlling the horizontal movement of the two first support plates, automatic switching can be facilitated, thereby ensuring that the connection and stacking are not affected during material unloading. A horizontal adjustment mechanism is provided at the bottom of the first support plates, through which the horizontal movement of the two first support plates is controlled, facilitating driving use. Limiting side plates are symmetrically fixedly connected to the top two sides of the first support plates. A lifting plate is provided between the two limiting side plates. The limiting side plates limit the two sides of the raw materials moving to the top of the lifting plate, and the lifting plate supports the raw materials. By controlling the downward movement of the lifting plate, continuous stacking can be facilitated.
[0006] Two support bars are fixedly connected to the top of the lifting plate. A stabilizing rod is fixedly connected to the top of the lifting plate away from the conveyor belt. A second support plate is fixedly connected to the top of the limiting side plate at a position corresponding to the stabilizing rod. A height detector is provided at the bottom of the second support plate. A collision sensor is provided on one side of the bottom of the lifting plate. The support bars facilitate the insertion of the forklift plate into the bottom of the plate during unloading, making unloading convenient. The stabilizing rod can limit the movement of the plate on one side, improving the stability of the plate. The height detector can detect the distance between the top plate of the lifting plate and the second support plate, and the collision sensor can detect the distance between the collision sensor and the first support plate.
[0007] The surface of the limiting side plate is provided with multiple second stabilizing grooves. The two sides of the lifting plate are symmetrically and fixedly connected with second stabilizing sliders. A second threaded rod is provided on the opposite side of the two limiting side plates. A second motor is provided in the middle of the first support plate. The output end of the second motor and the bottom end of the second threaded rod are both fixedly connected to sprockets. A chain is sleeved in the middle of the sprocket. When the second motor is started, the second threaded rod can be controlled to rotate through the cooperation of the sprocket and the chain, thereby driving the second stabilizing slider to slide inside the second stabilizing groove, thereby driving the lifting plate to move up and down on the top of the first support plate, which facilitates the continuous stacking of raw materials and improves the lifting stability of the lifting plate.
[0008] Preferably, one end of the conveyor belt extends to the top of the lifting plate, the lifting plate is disposed between two limiting side plates, the second stabilizing chute and the second stabilizing slider are adapted to each other, the second stabilizing slider passes through the middle of the second stabilizing chute, the lifting plate supports the raw material, and the cooperation of the second stabilizing chute and the second stabilizing slider improves the stability of the lifting plate moving up and down.
[0009] Preferably, the top of the stabilizer bar extends through the middle of the second support plate, and a controller is provided on one side of the support platform. The controller is electrically connected to a height detector, a collision sensor, and a second motor. The stabilizer bar limits the movement of the end of the plate away from the conveyor belt, thereby improving the stability of the plate. The controller facilitates driving and control.
[0010] Preferably, the second stabilizing groove is symmetrically provided with supporting ear plates at both ends, the second stabilizing groove passes through the corresponding second stabilizing slider and is threadedly connected to the second stabilizing slider, and the two ends of the chain are fitted into the middle of the sprocket at one end of the second threaded rod, and the second threaded rod is supported by the supporting ear plates.
[0011] Preferably, the sprocket at one end of the second motor is located in the middle of the chain, and the sprocket and the chain mesh. Limiting rollers are symmetrically arranged on both sides of the chain. The limiting rollers are arranged on both sides of the sprocket at one end of the second motor. When the second motor is started, the sprocket is controlled to drive the chain to rotate. The rotation of the second threaded rod can be controlled by the sprocket at one end of the second threaded rod, which is convenient for driving. Moreover, the setting of the limiting rollers improves the meshing effect between the sprocket at one end of the second motor and the chain.
[0012] Preferably, the horizontal adjustment mechanism includes limiting slide rods fixed on both sides of the bottom of the first support plate and a first stabilizing slider fixed at the center of the bottom of the first support plate, and the top of the support platform is provided with a first stabilizing groove and a limiting groove.
[0013] Preferably, the limiting slide rod and the limiting slide groove correspond to each other, the limiting slide rod is disposed in the middle of the limiting slide groove, the first stabilizing slider corresponds to the first stabilizing slide groove, and the first stabilizing slider is disposed in the middle of the first stabilizing slide groove.
[0014] Preferably, a first threaded rod is provided in the middle of the first stabilizing groove. The first threaded rod passes through the first stabilizing slider and is threadedly connected to the first stabilizing slider. One end of the first threaded rod is connected to a first motor. Starting the first motor controls the rotation of the first threaded rod, which can control the first stabilizing sliders at the bottom of the two first support plates to move synchronously inside the first stabilizing groove, thereby controlling the synchronous movement of the two first support plates, which is convenient for driving. Moreover, the stability of the movement of the first support plate is improved by the cooperation of the limiting slide rod and the limiting groove.
[0015] The technical effects and advantages of this utility model are as follows:
[0016] This invention first uses a height detector to detect the distance between the top plate of the lifting plate and the second support plate, which facilitates the control of the downward movement of the fixed height of the lifting plate and the continuous stacking. It also uses a collision sensor to detect the distance between the lifting plate and the first support plate, which facilitates the control of the first support plate to move on the top of the support platform through a horizontal adjustment mechanism, thereby switching the corresponding position with the conveyor belt. This ensures that the unloading of stacked raw materials does not affect the continuous stacking and use of the raw materials, improves work efficiency, and achieves production continuity.
[0017] This utility model also limits the position of the material conveyor belt at the top of the lifting plate by setting a stabilizing rod, and limits the two sides of the material at the top of the lifting plate by limiting the side plate. The stability of the lifting plate moving up and down is improved by the cooperation of the second stabilizing slider and the second stabilizing groove. The stacked material can be easily unloaded by the support bar. The stability of the first support plate is improved by the limiting slider, thus improving the use effect.
[0018] In summary, through the interaction of the above-mentioned multiple functions, continuous stacking can be conveniently used, improving work efficiency and achieving production continuity. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0020] Figure 2 This is a schematic diagram showing the disassembled structure of the support platform and the first support plate of this utility model.
[0021] Figure 3 This is a schematic diagram showing the disassembled structure of the lifting plate and the first support plate of this utility model.
[0022] Figure 4 This is a schematic diagram of the connection structure between the lifting plate and the second motor of this utility model.
[0023] Figure 5 This is a schematic diagram of the cross-sectional structure connecting the first support plate and the lifting plate of this utility model.
[0024] The attached figures are labeled as follows: 1. Support platform; 2. Conveyor belt; 3. First support plate; 4. Limiting slide bar; 5. First stabilizing slider; 6. First stabilizing groove; 7. Limiting groove; 8. First threaded rod; 9. First motor; 10. Limiting side plate; 11. Lifting plate; 12. Support bar; 13. Stabilizing rod; 14. Second support plate; 15. Height detector; 16. Collision sensor; 17. Second stabilizing groove; 18. Second stabilizing slider; 19. Second threaded rod; 20. Sprocket; 21. Chain; 22. Second motor; 23. Limiting roller. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] As attached Figure 1-5The stacking device for processing paper-faced gypsum board shown includes a support platform 1. A conveyor belt 2 is provided on one side of the top of the support platform 1. The conveyor belt 2 can transport the raw materials to be processed to the top of the lifting plate 11. Two first support plates 3 are provided on the top of the support platform 1. By controlling the horizontal movement of the two first support plates 3, it is convenient to automatically switch, so as to facilitate the connection and stacking use without affecting the material unloading. A horizontal adjustment mechanism is provided at the bottom of the first support plate 3. The horizontal adjustment mechanism controls the horizontal movement of the two first support plates 3 for convenient driving use. Limiting side plates 10 are symmetrically fixedly connected to the top two sides of the first support plate 3. A lifting plate 11 is provided between the two limiting side plates 10. The limiting side plates 10 limit the two sides of the raw materials that move to the top of the lifting plate 11. The lifting plate 11 supports the raw materials. By controlling the downward movement of the lifting plate 11, it is convenient for continuous stacking use.
[0027] Two support bars 12 are fixedly connected to the top of the lifting plate 11. A stabilizing rod 13 is fixedly connected to the side of the top of the lifting plate 11 away from the conveyor belt 2. A second support plate 14 is fixedly connected to the top of the limiting side plate 10 at a position corresponding to the stabilizing rod 13. A height detector 15 is provided at the bottom of the second support plate 14. A collision sensor 16 is provided on one side of the bottom of the lifting plate 11. The support bars 12 facilitate the insertion of the forklift plate into the bottom of the plate during unloading, making unloading convenient. The stabilizing rod 13 can limit the movement of the plate on one side, improving the stability of the plate. The height detector 15 can detect the distance between the top plate of the lifting plate 11 and the second support plate 14. The collision sensor 16 can detect the distance between the collision sensor 16 and the first support plate 3.
[0028] Multiple second stabilizing grooves 17 are provided on the surface of the limiting side plate 10. Second stabilizing sliders 18 are symmetrically fixedly connected to both sides of the lifting plate 11. Second threaded rods 19 are provided on opposite sides of the two limiting side plates 10. A second motor 22 is provided in the middle of the first support plate 3. A sprocket 20 is fixedly connected to the output end of the second motor 22 and the bottom end of the second threaded rod 19. A chain 21 is sleeved in the middle of the sprocket 20. When the second motor 22 is started, the second threaded rod 19 can be rotated through the cooperation of the sprocket 20 and the chain 21, thereby driving the second stabilizing slider 18 to slide inside the second stabilizing groove 17, thereby driving the lifting plate 11 to move up and down on the top of the first support plate 3, which facilitates the continuous stacking of raw materials and improves the lifting stability of the lifting plate 11.
[0029] As attached Figure 1-5As shown, one end of the conveyor belt 2 extends to the top of the lifting plate 11, which is positioned between two limiting side plates 10. The second stabilizing chute 17 and the second stabilizing slider 18 are adapted to each other, with the second stabilizing slider 18 penetrating the middle of the second stabilizing chute 17. The lifting plate 11 supports the raw material, and the cooperation of the second stabilizing chute 17 and the second stabilizing slider 18 improves the stability of the lifting plate 11's vertical movement. The top of the stabilizing rod 13 penetrates the middle of the second support plate 14. A controller is installed on one side of the support platform 1, electrically connected to the height detector 15, the collision sensor 16, and the second motor 22. The stabilizing rod 13 limits the movement of the end of the plate away from the conveyor belt 2, improving the plate's stability. The controller facilitates drive control. The two ends of the second stabilizing chute 17... Symmetrically arranged support ear plates, the second stabilizing groove 17 passes through the corresponding second stabilizing slider 18 and is threadedly connected to the second stabilizing slider 18. The two ends of the chain 21 are fitted into the middle of the sprocket 20 at one end of the second threaded rod 19, and the second threaded rod 19 is supported by the support ear plates. The sprocket 20 at one end of the second motor 22 is located in the middle of the chain 21, and the sprocket 20 and the chain 21 are meshed. Limiting rollers 23 are symmetrically arranged on both sides of the chain 21. The limiting rollers 23 are arranged on both sides of the sprocket 20 at one end of the second motor 22. When the second motor 22 is started, the sprocket 20 is controlled to drive the chain 21 to rotate. The rotation of the second threaded rod 19 can be controlled by the sprocket 20 at one end of the second threaded rod 19, which is convenient for driving. The limiting rollers 23 improve the meshing effect between the sprocket 20 at one end of the second motor 22 and the chain 21.
[0030] As attached Figure 1-3 As shown, the horizontal adjustment mechanism includes limiting slide rods 4 fixed on both sides of the bottom of the first support plate 3 and a first stabilizing slider 5 fixed at the center of the bottom of the first support plate 3. The top of the support platform 1 is provided with a first stabilizing groove 6 and a limiting groove 7. The limiting slide rods 4 and the limiting grooves 7 correspond to each other. The limiting slide rods 4 are located in the middle of the limiting grooves 7. The first stabilizing slider 5 corresponds to the first stabilizing groove 6. The first stabilizing slider 5 is located in the middle of the first stabilizing groove 6. A first threaded rod 8 is provided in the middle of the first stabilizing groove 6. The first threaded rod 8 passes through the first stabilizing slider 5 and is threadedly connected to the first stabilizing slider 5. One end of the first threaded rod 8 is connected to a first motor 9. Starting the first motor 9 controls the rotation of the first threaded rod 8, which can control the first stabilizing sliders 5 at the bottom of the two first support plates 3 to move synchronously inside the first stabilizing groove 6, thereby controlling the synchronous movement of the two first support plates 3, which is convenient for driving. Moreover, the cooperation of the limiting slide rods 4 and the limiting grooves 7 improves the stability of the movement of the first support plate 3.
[0031] The working principle of this utility model is as follows: When in use, the conveyor belt 2 feeds the raw material to the top of the corresponding lifting plate 11. When the height detector 15 detects that the value has decreased, the controller controls the second motor 22 to start, thereby controlling the second threaded rod 19 to rotate through the cooperation of the sprocket 20 and the chain 21. This controls the lifting plate 11 to move downward until the height detector 15 detects that the value has returned to the original value. Continuously feeding the raw material to the top of the lifting plate 11 can achieve the stacking effect. The stabilizer 13 limits the raw material on one side, and the limiting side plate 10 limits the other two sides.
[0032] Until the lifting plate 11 moves and the collision sensor 16 is in contact with the first support plate 3, the first motor 9 will be started to control the two first support plates 3 to move horizontally on the top of the support platform 1, so that the other first support plate 3 corresponds to the conveyor belt 2. At this time, the stacked raw materials move to one side of the conveyor belt 2, which is convenient for unloading and does not affect the stacking efficiency, making it convenient to use.
[0033] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A stacking device for processing paper-faced gypsum board, comprising a support platform (1), characterized in that: A conveyor belt (2) is provided on one side of the top of the support platform (1). Two first support plates (3) are provided on the top of the support platform (1). A horizontal adjustment mechanism is provided at the bottom of the first support plate (3). Limiting side plates (10) are symmetrically fixedly connected on both sides of the top of the first support plate (3). A lifting plate (11) is provided between the two limiting side plates (10). The top of the lifting plate (11) is fixedly connected to two support bars (12), and the top of the lifting plate (11) away from the conveyor belt (2) is fixedly connected to a stabilizing rod (13). The top of the limiting side plate (10) is fixedly connected to a second support plate (14) at a position corresponding to the stabilizing rod (13). A height detector (15) is provided at the bottom of the second support plate (14), and a collision sensor (16) is provided on one side of the bottom of the lifting plate (11). The surface of the limiting side plate (10) is provided with a plurality of second stabilizing grooves (17). The two sides of the lifting plate (11) are symmetrically fixedly connected with second stabilizing sliders (18). The opposite sides of the two limiting side plates (10) are provided with second threaded rods (19). The middle of the first support plate (3) is provided with a second motor (22). The output end of the second motor (22) and the bottom end of the second threaded rod (19) are both fixedly connected with sprockets (20). The middle of the sprockets (20) is fitted with a chain (21).
2. The stacking device for processing paper-faced gypsum board according to claim 1, characterized in that: One end of the conveyor belt (2) extends to the top of the lifting plate (11), which is located between two limiting side plates (10). The second stabilizing chute (17) and the second stabilizing slider (18) are adapted to each other, and the second stabilizing slider (18) passes through the middle of the second stabilizing chute (17).
3. The stacking device for processing paper-faced gypsum board according to claim 1, characterized in that: The top of the stabilizer bar (13) passes through the middle of the second support plate (14). A controller is provided on one side of the support platform (1), and the controller is electrically connected to the height detector (15), the collision sensor (16), and the second motor (22).
4. The stacking device for processing paper-faced gypsum board according to claim 1, characterized in that: The second stabilizing groove (17) is symmetrically provided with supporting ear plates at both ends. The second stabilizing groove (17) passes through the corresponding second stabilizing slider (18) and is threadedly connected to the second stabilizing slider (18). The two ends of the chain (21) are fitted into the middle of the sprocket (20) at one end of the second threaded rod (19).
5. A stacking device for processing paper-faced gypsum board according to claim 1, characterized in that: The sprocket (20) at one end of the second motor (22) is located in the middle of the chain (21). The sprocket (20) and the chain (21) mesh with each other. Limiting rollers (23) are symmetrically arranged on both sides of the chain (21). The limiting rollers (23) are arranged on both sides of the sprocket (20) at one end of the second motor (22).
6. The stacking device for processing paper-faced gypsum board according to claim 1, characterized in that: The horizontal adjustment mechanism includes a limiting slide bar (4) fixed on both sides of the bottom of the first support plate (3) and a first stabilizing slide bar (5) fixed at the center of the bottom of the first support plate (3). The top of the support platform (1) is provided with a first stabilizing slide groove (6) and a limiting slide groove (7).
7. A stacking device for processing paper-faced gypsum board according to claim 6, characterized in that: The limiting slide bar (4) and the limiting slide groove (7) correspond to each other. The limiting slide bar (4) is located in the middle of the limiting slide groove (7). The first stabilizing slider (5) corresponds to the first stabilizing slide groove (6). The first stabilizing slider (5) is located in the middle of the first stabilizing slide groove (6).
8. A stacking device for processing paper-faced gypsum board according to claim 6, characterized in that: The first threaded rod (8) is provided in the middle of the first stabilizing slide (6). The first threaded rod (8) passes through the first stabilizing slider (5) and is threadedly connected to the first stabilizing slider (5). One end of the first threaded rod (8) is connected to the first motor (9).