Automatic material placing device for fuel injector seat
The automatic feeder holder device uses a drive motor and conveyor plate to automatically feed the injector holders, solving the problem of low efficiency of manual feeding, improving production efficiency and reducing costs.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-12
- Publication Date
- 2026-03-24
AI Technical Summary
The assembly of the fuel injector ball seat requires manual feeding, which results in a slow production pace, is time-consuming and labor-intensive, has low efficiency, increases production costs, and is prone to causing labor injuries to operators.
An automatic feeder holder device is designed, which uses a drive motor, a conveyor plate and an electric telescopic rod to achieve automated feeding of the feeder holders, and uses a conveyor plate and a transmission belt to achieve uniform placement of the feeder holders.
The automated feeding of the injector housing has been achieved, reducing the labor intensity of operators, improving production efficiency, reducing production costs, and ensuring the consistency and accuracy of workpiece placement.
Smart Images

Figure CN224030027U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to oil atomizer seat automatic material placing technical field, concretely is oil atomizer seat automatic material placing device. BACKGROUND
[0002] The oil atomizer is mainly composed of an oil nozzle, an electromagnetic valve (or a hydraulic servo mechanism), a needle valve, a spring, a sealing assembly and a shell, the oil nozzle is usually designed as a shaft needle type or a hole plate type structure, fuel atomization is realized through micron-level spray holes of precision machining, the shaft needle type spray hole adjusts the oil injection amount by lifting the needle valve, and has a self-cleaning function, the hole plate type multi-hole structure can provide more uniform atomization effect, the electromagnetic valve receives the electric signal of the engine control unit, drives the needle valve to open and close quickly through magnetic force, the hydraulic servo mechanism is used for assisting the needle valve movement in some high-pressure common rail systems, the fuel pressure is adjusted by using the control volume hole to realize high-frequency injection, the spring assembly is responsible for the needle valve reset and pre-tightening force setting, ensures the oil injection response speed and sealing performance, the sealing element includes an O-ring, a steel ball valve seat and the like, and is used for maintaining the sealing state of high-pressure fuel, the ball seat cooperates with the steel ball to accurately control the opening and closing of the oil return channel.
[0003] However, it still has some shortcomings, for example: in the existing oil atomizer assembly process, the oil atomizer ball seat needs to be loaded by manual operation due to its precise structure and small size. Under the traditional manual loading mode, the operator needs to maintain high concentration for a long time, and the ball seat is grabbed, positioned and placed one by one by using tweezers or fingers, the action is highly repetitive and requires high precision, and the parts are easy to fall off, scratch or deform due to visual fatigue or operation errors, which directly affects the product yield. At the same time, the manual loading speed is limited by the operator's proficiency and physical condition, which is difficult to match the high efficiency of the automatic assembly equipment, resulting in low overall efficiency of the production line and forming a production bottleneck. In addition, long-term engagement in high-precision repetitive work can easily cause joint strain or occupational muscle injury of the operator, and the enterprise needs to invest additional labor cost for job rotation or health management, and the comprehensive production cost increases significantly due to the loss of production capacity caused by insufficient efficiency.
[0004] To solve the above problems, the oil atomizer seat automatic material placing device is provided in the present application. Utility model content
[0005] The utility model aims at providing an oil atomizer seat automatic material placing device to solve the problems in the background art, such as the slow production rhythm, time-consuming and laborious, low efficiency, high labor intensity of the operator and increased production cost caused by manual loading of the oil atomizer ball seat with small size during the assembly process of the oil atomizer in the prior art.
[0006] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme: the oil sprayer seat automatic material placing device, including the frame, the lower hopper is fixedly connected with the outer surface of the upper end of the frame, the transmission belt is fixedly connected with the outer surface of the lower end of the frame, the driving motor is fixedly connected with the outer surface of one side of the frame, the material storage box is fixedly connected with the outer surface of the front end of the frame, the conveying plate and the side plate are fixedly connected with the outer surface of the upper end of the frame, and the side plate is located the left and right outer surfaces of the conveying plate.
[0007] Preferably, the inner surface of one side of the material storage box is fixedly connected with the inclined plate, and the outer surface of one side of the inclined plate is movably connected with the push plate.
[0008] Preferably, the outer surface of the lower end of the push plate is fixedly connected with the electric telescopic rod, the outer surface of the lower end of the electric telescopic rod is fixedly connected with the electric telescopic rod fixed base, and the electric telescopic rod fixed base is fixedly connected with the outer surface of one side of the frame.
[0009] Preferably, the outer surface of the upper end of the material storage box is fixedly connected with the baffle, and the outer surface of one side of the lower hopper is provided with the feeding port.
[0010] Preferably, the inner surface of the frame is provided with the conveying groove, the outer surface of one side of the driving motor is drivingly connected with the rotating shaft, and the outer surface of one end of the rotating shaft is fixedly connected with the conveying disc.
[0011] Preferably, the outer wall of the conveying disc is provided with the clamping groove, and the number of the clamping grooves is several groups.
[0012] Compared with the prior art, the utility model has the beneficial effects that:
[0013] The utility model discloses a driving motor and conveying disc are set up, when needing the oil sprayer seat to be loaded, the oil sprayer seat is placed in the material storage box, starts the electric telescopic rod, under the action of the electric telescopic rod, drives the push plate to move upwards, and pushes the oil sprayer seat to the conveying plate, and is conveyed to the lower hopper through the conveying plate, and is in the clamping groove in the conveying disc upper end below the lower hopper, and rotates the conveying disc, and conveys the oil sprayer seat to the conveyer belt, and is evenly placed, thereby can conveniently and quickly place the oil sprayer seat automatically, need not load through manual, and it is more convenient and fast to operate, saves time and labor, and the efficiency is also high, reduces the labor intensity and production cost of manual. ACCURACY OF DRAWINGS
[0014] Fig. 1 It is the structure schematic diagram of the utility model oil sprayer seat automatic material placing device;
[0015] Fig. 2 It is the internal structure schematic diagram of the utility model oil sprayer seat automatic material placing device;
[0016] Fig. 3 The figure is a structural schematic view of the material storage box in the automatic material placing device of the oil sprayer seat.
[0017] In the figure: 1, frame; 2, hopper; 3, transmission belt; 4, driving motor; 5, material storage box; 6, conveying plate; 7, side plate; 8, inclined plate; 9, push plate; 10, electric telescopic rod; 11, electric telescopic rod fixed base; 12, baffle; 13, feed inlet; 14, conveying groove; 15, rotating shaft; 16, conveying disc; 17, clamping groove. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0019] Please refer to Figs. 1-3 The utility model provides a technical scheme: automatic material placing device of oil sprayer seat, including frame 1, the upper end outer surface fixed connection of frame 1 has hopper 2, the lower end outer surface fixed connection of frame 1 has transmission belt 3, the outer surface fixed connection of one side of frame 1 has driving motor 4, the front end outer surface fixed connection of frame 1 has material storage box 5, the upper end outer surface fixed connection of frame 1 has conveying plate 6 and side plate 7, and side plate 7 is located the left and right two sides outer surfaces of conveying plate 6, and its overall structure is simple, and it is convenient to operate, and the material storage box 5 set up by it can place the oil sprayer seat in it conveniently, and it cannot be placed manually, and it can be placed on conveying plate 6 automatically.
[0020] In the embodiment, as Figs. 2-3As shown, the inner surface of one side of the material storage box 5 is fixedly connected with an inclined plate 8, the outer surface of one side of the inclined plate 8 is movably connected with a push plate 9, the push plate 9 is arranged, the workpiece can be conveniently conveyed to the conveying plate 6, and the workpiece will not fall down during the conveying process, the outer surface of the lower end of the push plate 9 is fixedly connected with an electric telescopic rod 10, the outer surface of the lower end of the electric telescopic rod 10 is fixedly connected with an electric telescopic rod fixing base 11, the electric telescopic rod fixing base 11 is fixedly connected to the outer surface of one side of the frame 1, the electric telescopic rod fixing base 11 is arranged, the electric telescopic rod 10 can be conveniently installed on one side of the frame 1, the outer surface of the upper end of the material storage box 5 is fixedly connected with a baffle 12, the outer surface of one side of the hopper 2 is provided with an inlet 13, the inlet 13 is arranged, the workpiece can be conveniently placed in the hopper 2, the inner surface of the frame 1 is provided with a conveying groove 14, the outer surface of one side of the driving motor 4 is transmissionally connected with a rotating shaft 15, the outer surface of one end of the rotating shaft 15 is fixedly connected with a conveying disc 16, the outer wall of the conveying disc 16 is provided with a clamping groove 17, and the number of the clamping grooves 17 is several groups, the conveying disc 16 and the clamping groove 17 are arranged, the oil atomizer seat can be conveniently and uniformly placed on the transmission belt 3, and the oil atomizer seat is transmitted to the next station through the transmission belt 3.
[0021] Working principle:
[0022] The device realizes the automatic feeding process of the oil atomizer seat through the cooperation of the driving motor 4 and the conveying disc 16, and the specific working process is as follows: first, the oil atomizer seat is placed in the material storage box 5, after the electric telescopic rod 10 is started, the push plate 9 is driven to make a vertical upward movement, the oil atomizer seat in the material storage box 5 is pushed to the conveying plate 6 one by one, the conveying plate 6 stably conveys the workpiece to the hopper 2, under the guiding action of the hopper 2, the oil atomizer seat accurately falls into the clamping groove 17 above the conveying disc 16, under the driving of the driving motor 4, the conveying disc 16 starts to rotate at a constant speed, the oil atomizer seat in the clamping groove 17 is sequentially conveyed to the transmission belt 3, the automatic arrangement is realized, the whole feeding process is completely automatic operation, and manual intervention is not needed, the automatic feeding device has obvious advantages, can completely replace the traditional manual feeding mode, greatly reduces the labor intensity of the operating personnel, through the precise control of mechanization, the consistency and accuracy of the workpiece placement are ensured, the production quality is improved, the continuous and stable automatic operation significantly improves the production efficiency, compared with manual operation, about 60% of time can be saved, meanwhile, long-term use can effectively reduce the labor cost, realizes the maximization of production benefit, the design fully considers the practicability and reliability.
[0023] Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without making creative labor belong to the range protected by the utility model.
Claims
1. An automatic oil injector seat setting device comprising a frame (1), characterized in that: The upper end outer surface of the frame (1) is fixedly connected with a lower hopper (2), the lower end outer surface of the frame (1) is fixedly connected with a transmission belt (3), one side outer surface of the frame (1) is fixedly connected with a driving motor (4), the front end outer surface of the frame (1) is fixedly connected with a material storage box (5), the upper end outer surface of the frame (1) is fixedly connected with a conveying plate (6) and a side plate (7), and the side plate (7) is located on the left and right outer surfaces of the conveying plate (6).
2. The fuel injector seat automatic laying device according to claim 1, characterized in that: One side inner surface of the material storage box (5) is fixedly connected with an inclined plate (8), and one side outer surface of the inclined plate (8) is movably connected with a push plate (9).
3. The fuel injector seat automatic laying device according to claim 2, characterized in that: The lower end outer surface of the push plate (9) is fixedly connected with an electric telescopic rod (10), the lower end outer surface of the electric telescopic rod (10) is fixedly connected with an electric telescopic rod fixed base (11), and the electric telescopic rod fixed base (11) is fixedly connected to one side outer surface of the frame (1).
4. The fuel injector seat automatic laying device according to claim 1, characterized in that: The upper end outer surface of the material storage box (5) is fixedly connected with a baffle (12), and one side outer surface of the lower hopper (2) is provided with an inlet (13).
5. The fuel injector seat automatic laying device according to claim 1, characterized in that: The inner surface of the frame (1) is provided with a conveying groove (14), one side outer surface of the driving motor (4) is drivingly connected with a rotating shaft (15), and one end outer surface of the rotating shaft (15) is fixedly connected with a conveying disc (16).
6. The fuel injector seat automatic laying device according to claim 5, characterized in that: The outer wall of the conveying disc (16) is provided with a clamping groove (17), and the number of clamping grooves (17) is several groups.