Coal hopper at head part of capacity-increasing coal conveying belt conveyor
By designing an increased-capacity coal conveyor belt head hopper, the problem of coal accumulation in the drum was solved, enabling automatic collection and conveying, extending equipment life, reducing cleaning difficulty and safety hazards, and improving operating efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-07
- Publication Date
- 2026-03-24
AI Technical Summary
The head rollers of existing coal conveyor belts are prone to coal accumulation, which is difficult to clean, leading to wear and safety hazards and affecting the operating efficiency and lifespan of the equipment.
Design a coal hopper for the head section of an enlarged coal conveyor belt, including a head section coal hopper, an enlarged coal drop hopper, and an enlarged coal drop pipe. By increasing the material receiving area and buffering structure, coal is prevented from accumulating under the drum, thus achieving automatic collection and conveying.
It effectively reduces coal accumulation under the drum, extends equipment lifespan, lowers manual cleaning costs, improves operational safety and efficiency, and avoids wear and misalignment issues.
Smart Images

Figure CN224030034U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to coal conveying equipment technical field, specifically, relate to a kind of coal capacity increasing coal belt conveyor head coal drop hopper. BACKGROUND
[0002] Coal belt conveyor head coal drop pipe is the key component in coal conveying system, located in the head of coal belt conveyor, mainly undertake the task of guiding coal to fall smoothly and efficiently from the upper level equipment (such as coal feeder, vibrating screen etc.) to the belt conveyor, and have the core functions of controlling coal flow direction, buffering impact force, dust prevention and anti-blocking.
[0003] In prior art, the head coal drop pipe matched with coal belt conveyor has the following defects:
[0004] 1. Coal is easy to accumulate under the head drum of belt conveyor, which not only causes dust, but also aggravates the wear of drum rubber and belt, leading to problems such as belt deviation;
[0005] 2. The accumulated coal is located in the support on both sides of the head drum of belt conveyor, and the staff needs to operate from the gap of the support when cleaning the accumulated coal, which is extremely difficult. These defects seriously affect the normal operation and service life of the coal belt conveyor, increase the equipment maintenance cost and safety hazards. UTILITY MODEL CONTENT
[0006] The utility model aims to provide a novel coal belt conveyor coal drop pipe to solve the problems of easy accumulation of coal and great difficulty in cleaning the head drum of existing coal belt conveyor, which can reduce the accumulation of coal, without the need for manual cleaning, prolong the service life of drum rubber and belt, and improve the operation efficiency and safety of coal belt conveyor.
[0007] To achieve the above-mentioned purpose, the utility model adopts the technical scheme of:
[0008] A coal capacity increasing coal belt conveyor head coal drop hopper, comprising a head coal drop hopper, a head coal drop pipe, a capacity increasing coal drop hopper and a capacity increasing coal drop pipe, a protective cover is arranged on the upper side of the head coal drop hopper, a drum is arranged on the right side inside the protective cover, a conveying belt is assembled on the drum, the head coal drop pipe is fixedly connected to the lower side of the head coal drop hopper, an inlet is formed on the right side surface of the head coal drop pipe, the capacity increasing coal drop pipe is arranged on the right side of the head coal drop pipe, an outlet is formed on the lower end of the capacity increasing coal drop pipe and matched with the inlet, the outlet is fixedly connected with the inlet, the capacity increasing coal drop hopper with conical structure is fixedly connected to the upper side of the capacity increasing coal drop pipe, the upper end of the capacity increasing coal drop hopper is located directly below the conveying belt at the drum, and the capacity increasing coal drop hopper is fixedly connected with the head coal drop hopper through the connecting lug plate and bolts on the left side surface.
[0009] Further, the discharge port specification is matched with the inlet port specification, the inlet port size is 600mm*600-1000mm, and the longitudinal width of the upper port of the capacity-increased coal falling hopper is greater than the longitudinal width of the conveying belt.
[0010] Further, the grid buffer plate is fixed on the right wall inside the capacity-increased coal falling hopper, and the lower end of the grid buffer plate is inclined to the left side.
[0011] Further, the flow baffle is fixed on the upper end of the inlet port and is inclined to the inside of the head coal falling pipe.
[0012] Further, the C-shaped edge guard plate is fixed on the front and rear sides of the upper port of the capacity-increased coal falling hopper, and the upper end surface height of the edge guard plate is greater than the height of the lower conveying belt.
[0013] Further, the scraper is fixed on the right side of the upper port of the capacity-increased coal falling hopper, and the upper end surface of the scraper is gap-fitted with the bottom surface of the lower conveying belt.
[0014] Compared with the prior art, the utility model has the beneficial effects that:
[0015] 1. The capacity-increased coal falling hopper and the capacity-increased coal falling pipe are additionally arranged, the receiving area is increased, the accumulated coal under the roller can directly fall into the head coal falling pipe through the capacity-increased coal falling hopper and the capacity-increased coal falling pipe, the accumulation of the coal under the roller is avoided, manual cleaning is not needed, the wear of the belt and the roller rubber caused by the accumulated coal of the roller is effectively improved, and the service life of the equipment is improved.
[0016] 2. The utility model effectively solves the problem that the roller at the head of the coal conveying belt machine is prone to accumulate coal, avoids the wear of the belt and the roller rubber caused by the accumulated coal, prolongs the service life of the equipment, reduces the fire hazards caused by the accumulated coal, and improves the operation safety of the coal conveying belt machine.
[0017] 3. The utility model can automatically collect the accumulated coal under the roller, does not need to manually clean the accumulated coal under the roller, reduces the cost and labor intensity of manual cleaning operation, avoids the problems such as belt deviation caused by the accumulated coal, and improves the operation efficiency of the coal conveying belt machine. BRIEF DESCRIPTION OF DRAWINGS
[0018] Fig. 1 It is a whole structure schematic view of the utility model.
[0019] Fig. 2 It is a disassembled structure schematic view of the utility model.
[0020] Fig. 3 It is a front view sectional view of the utility model.
[0021] Fig. 4The utility model discloses a structure diagram of the coal falling hopper and the coal falling pipe.
[0022] In the figure: 1, shield; 2, conveying belt; 3, roller; 4, head coal falling hopper; 5, head coal falling pipe; 6, coal falling hopper; 7, coal falling pipe; 8, inlet; 9, baffle; 10, grid buffer plate; 11, connecting lug; 12, edge guard; 13, scraper; 14, outlet. DETAILED DESCRIPTION
[0023] The utility model discloses an embodiment will be combined with the utility model embodiment, the technical scheme in the utility model embodiment of the embodiment is clearly and completely described, obviously, the embodiment described only is a part of the embodiment of the utility model, instead of all the embodiment. Based on the embodiment in the utility model, all other embodiments that the ordinary skill in the art obtains without making creative labor belong to the range of protection of the utility model.
[0024] Embodiment:
[0025] As Figs. 1 to 4 The utility model discloses a coal falling hopper and the coal falling pipe, including head coal falling hopper 4, head coal falling pipe 5, coal falling hopper 6 and coal falling pipe 7, the upper side of head coal falling hopper 4 is equipped with shield 1, the inside right side of shield 1 is equipped with roller 3, and the ring surface of roller 3 is equipped with conveying belt 2, and the lower side of head coal falling hopper 4 is fixedly connected with head coal falling pipe 5, and the right side of head coal falling pipe 5 is equipped with coal falling pipe 7, and the lower end of coal falling pipe 7 is equipped with the outlet 14 that is adapted with inlet 8, and outlet 14 is fixedly connected with inlet 8, and the upper side of coal falling pipe 7 is fixedly connected with the coal falling hopper 6 of conical structure, and the upper end of coal falling hopper 6 is located the just below of conveying belt 2 at roller 3, and the coal falling hopper 6 and coal falling pipe 7 increase the coal falling space and the receiving area, effectively reduce the coal accumulation, and the left side of coal falling hopper 6 is fixedly connected with head coal falling hopper 4 through connecting lug 11 and bolt cooperation, which solves the problem that the existing belt conveyor head roller 3 is easy to accumulate coal, and the accumulated coal not only causes dust, but also aggravates the wear of roller 3 and belt, resulting in belt deviation and other problems. Moreover, the accumulated coal is located in the support on both sides of the belt conveyor head roller 3, and the staff needs to operate from the support gap when cleaning the accumulated coal, which is difficult to clean.
[0026] In the embodiment, the specification of outlet 14 is adapted to the specification of inlet 8, the size of inlet 8 is 600mm*600-1000mm, to ensure smooth coal falling, avoid blockage, improve coal conveying efficiency, and the longitudinal width of the upper port of coal falling hopper 6 is greater than the longitudinal width of conveying belt 2, which can more comprehensively receive the coal falling from conveying belt 2, and further reduce the coal accumulation.
[0027] In this embodiment, the grid buffer plate 10 is fixed on the right wall inside the capacity-increasing coal falling hopper 6, and the lower end of the grid buffer plate 10 is inclined to the left. When the coal falls from the conveying belt 2, the grid buffer plate 10 can slow down the falling speed of the coal, reduce the impact on the coal falling hopper and the coal falling pipe, and reduce the equipment wear; the inclined structure can also guide the coal to flow to the left side, so that the coal falls into the subsequent conveying link more uniformly.
[0028] In this embodiment, the flow baffle 9 is fixed on the upper end of the inlet 8 and inclined to the inside of the head coal falling pipe 5. The flow baffle 9 can shield and buffer the coal flow in the head coal falling pipe 5, ensure that the coal falls accurately into the head coal falling pipe 5, prevent the coal falling in the capacity-increasing coal falling pipe 7 from being hindered, affect the normal flow of the coal falling in the capacity-increasing coal falling pipe 7, and prevent the coal flow in the head coal falling pipe 5 from flowing backward into the capacity-increasing coal falling pipe 7.
[0029] In this embodiment, the C-shaped edge protection plate 12 is fixed on the front and rear sides of the upper end of the capacity-increasing coal falling hopper 6, and the upper end face of the edge protection plate 12 is higher than the height of the lower conveying belt 2. The edge protection plate 12 can prevent the coal from spilling from the front and rear sides of the capacity-increasing coal falling hopper 6, further increase the receiving area of the coal falling, reduce dust and material loss, and protect the surrounding equipment and personnel safety.
[0030] In this embodiment, the scraper 13 is fixed on the right side of the upper end of the capacity-increasing coal falling hopper 6, and the upper end face of the scraper 13 is in gap cooperation with the bottom surface of the lower conveying belt 2. When the conveying belt 2 passes through the scraper 13, the scraper 13 can scrape off the coal adhered to the bottom surface of the conveying belt 2, reduce the coal accumulation, reduce the risk of belt deviation, and reduce the burden of manual cleaning.
[0031] The working principle of the capacity-increasing coal conveying belt machine head coal falling hopper is as follows:
[0032] In actual use, first, the inlet 8 is opened on the right side of the head coal falling pipe 5, and the flow baffle 9 is arranged inside the inlet 8. Then, the capacity-increasing coal falling hopper 6 is assembled and connected with the capacity-increasing coal falling pipe 7, the capacity-increasing coal falling hopper 6 is placed directly below the conveying belt 2 at the roller 3, the capacity-increasing coal falling hopper 6 is fixed and connected to the head coal falling hopper 4 through the connecting lug plate 11 and the bolts, so as to fix the head coal falling hopper 4. Then, the discharge port 14 at the lower end of the capacity-increasing coal falling pipe 7 is fixed and connected to the inlet 8, so as to realize the communication between the capacity-increasing coal falling pipe 7 and the head coal falling pipe 5. When the coal falls from the conveying belt 2, the longitudinal width of the upper end of the capacity-increasing coal falling hopper 6 is greater than that of the conveying belt 2, so as to ensure that the coal flow falls completely into the hopper. The coal falls into the capacity-increasing coal falling hopper 6, the coal flow is divided into multiple small flows by the grid buffer plate 10, the impact force is dispersed, the impact of the coal flow on the capacity-increasing coal falling hopper 6 is reduced, and the buffer plate is inclined to the left at the lower end, so as to make the coal flow spread horizontally and avoid local accumulation. The coal flow flows into the capacity-increasing coal falling pipe 7 through the capacity-increasing coal falling hopper 6, and finally flows into the head coal falling pipe 5 through the capacity-increasing coal falling pipe 7, so as to realize the collection and conveying of the accumulated coal.
[0033] Obviously, the above embodiments of the present application are only examples for clearly illustrating the present application, and are not intended to limit the embodiments of the present application. For those skilled in the art, on the basis of the above description, other different forms of changes or variations can be made, and it is impossible to enumerate all the embodiments here. Any obvious changes or variations derived from the technical solutions of the present application still fall within the protection scope of the present application.
Claims
1. A coal hopper at the head of an increased-capacity coal conveyor belt, characterized in that: The system includes a head coal hopper (4), a head coal pipe (5), an expansion coal hopper (6), and an expansion coal pipe (7). The head coal hopper (4) is equipped with a protective cover (1) on its upper side. Inside the protective cover (1), on the right side, is a roller (3). The roller (3) is fitted with a conveyor belt (2) on its circumferential surface. The head coal hopper (4) is fixedly connected to the lower side of the head coal hopper (4). The head coal pipe (5) has an inlet (8) on its right side. The head coal pipe (5) has an expansion coal hopper on its right side. The lower end of the expansion coal drop pipe (7) is provided with a discharge port (14) that is compatible with the feed inlet (8). The discharge port (14) is fixedly connected to the feed inlet (8). The upper side of the expansion coal drop pipe (7) is fixedly connected with a cone-shaped expansion coal drop hopper (6). The upper port of the expansion coal drop hopper (6) is located directly below the conveyor belt (2) at the roller (3). The left side of the expansion coal drop hopper (6) is fixedly connected to the head coal drop hopper (4) by connecting ear plate (11) and bolt.
2. The coal hopper at the head of the expanded-capacity coal conveyor belt according to claim 1, characterized in that: The specifications of the discharge port (14) are compatible with those of the inlet port (8). The size of the inlet port (8) is 600mm×600-1000mm. The longitudinal width of the upper port of the capacity-enhancing coal hopper (6) is greater than the longitudinal width of the conveyor belt (2).
3. The coal hopper at the head of the increased-capacity coal conveyor belt according to claim 1, characterized in that: A grid buffer plate (10) is fixed on the right wall inside the increased capacity coal hopper (6), and the lower end of the grid buffer plate (10) is inclined to the left.
4. The coal hopper at the head of the increased-capacity coal conveyor belt according to claim 1, characterized in that: The upper end of the feed inlet (8) is fixed with a baffle plate (9) that is inclined toward the inside of the head coal pipe (5).
5. The coal hopper at the head of the expanded-capacity coal conveyor belt according to claim 4, characterized in that: The upper port of the increased capacity coal hopper (6) is fixed with C-shaped guard plates (12) on both the front and rear sides. The height of the upper end of the guard plate (12) is greater than the height of the lower conveyor belt (2).
6. The coal hopper at the head of the expanded-capacity coal conveyor belt according to claim 5, characterized in that: A scraper (13) is fixedly installed on the right side of the upper port of the increased capacity coal hopper (6), and the upper end face of the scraper (13) is in clearance fit with the bottom surface of the lower conveyor belt (2).