Funnel of coal plough
By installing a damping device and a one-way transmission structure in the coal plow hopper, the problem of violent collisions when the flap is closed is solved, the flap rotates smoothly, and the normal use of the hopper is ensured.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-03-24
AI Technical Summary
When the material is stopped being conveyed in the funnel, the flap rotates rapidly to the closed state under the gravity of the counterweight, causing a violent collision with the limiting structure, which affects the closing effect of the funnel and may cause the flap to deform.
A damping device is installed between the flap and the funnel body. The damping force is provided by the rotary damper to slow down the rotation speed of the flap toward the closed position. The rotation direction of the flap is controlled by a one-way transmission structure to avoid collision.
It effectively avoids violent collisions between the flap and the limiting structure, protects the flap and other structures, and ensures the normal closing and opening functions of the funnel.
Smart Images

Figure CN224030097U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of conveying equipment, specifically relates to a plough coal device hopper. BACKGROUND
[0002] The plough coal device hopper is installed on both sides of the belt conveyor plough coal device when transferring materials to prevent the materials from spilling on the ground and causing dust pollution.
[0003] A rotatable flap is usually installed in the plough coal device hopper to control the opening and closing of the hopper. A limiting structure is also provided in the hopper to limit the excessive turning of the flap at the closed hopper position. The rotating shaft of the flap is connected to a counterweight arm located outside the hopper. The gravity of the counterweight arm keeps the flap in a closed hopper state when the hopper is not conveying materials. When the materials enter the hopper, the gravity and impact force of the materials overcome the gravity of the counterweight arm to make the flap turn to an open hopper state to convey the materials.
[0004] When the materials stop conveying in the hopper, the flap will quickly turn to a closed hopper state under the action of the gravity of the counterweight. The flap will collide violently with the limiting structure in the hopper, which can easily cause the flap to deform and affect the closing effect of the hopper. SUMMARY
[0005] Based on the above description, the utility model provides a plough coal device hopper to solve the problem that when the materials stop conveying in the hopper, the flap will quickly turn to a closed hopper state under the action of the gravity of the counterweight. The flap will collide violently with the limiting structure in the hopper, which can easily cause the flap to deform and affect the closing effect of the hopper.
[0006] The technical solution of the utility model to solve the above technical problem is as follows:
[0007] The present application provides a plough coal device hopper, which adopts the following technical solutions:
[0008] A plough coal device hopper, comprising:
[0009] A hopper body and a flap provided in the hopper body. The flap is connected to the hopper body by a rotating shaft. The rotating shaft can rotate relative to the hopper body around its own axis and has two ends penetrating out of the hopper body. The flap is fixed to the rotating shaft. The flap includes a first position to open the hopper body and a second position to close the hopper body by rotating from the first position in a first rotating direction. The flap is limited by the limiting structure in the hopper body to continue rotating in the first rotating direction when it rotates to the second position in the first rotating direction.
[0010] A counterweight arm is arranged outside the funnel body and connected with the rotating shaft through a connecting structure, the flap is rotated from the second position to the first position against the gravity of the counterweight arm, and the flap is adapted to be rotated in the first rotating direction by the gravity of the counterweight arm.
[0011] A damping device is arranged between the funnel body and the rotating shaft, and the flap is rotated in the first rotating direction against the damping force of the damping device.
[0012] Preferably, the damping device comprises a rotary damper fixed on the funnel body, the rotary axis of the rotary damper is parallel to the rotating shaft axis, the rotary shaft of the rotary damper is connected with the rotating shaft through a transmission structure, and the rotating shaft drives the rotary shaft of the rotary damper to rotate through the transmission structure when the flap is rotated in the first rotating direction.
[0013] Preferably, the transmission structure comprises a first driving gear and a first driven gear which are engaged with each other, the first driving gear is coaxially arranged outside the rotating shaft and connected with the rotating shaft through a one-way transmission member, the rotating shaft drives the first driving gear to rotate synchronously through the one-way transmission member when the flap is rotated in the first rotating direction, and the one-way transmission member disconnects the power transmission between the rotating shaft and the first driving gear when the flap is reversely rotated, and the first driven gear is fixed coaxially with the rotary shaft of the rotary damper.
[0014] Preferably, the one-way transmission member comprises a one-way bearing.
[0015] Preferably, the connecting structure comprises:
[0016] an installation shaft which is parallel to the rotating shaft axis, the installation shaft is rotatably connected with the funnel body, and the counterweight arm is fixed with the installation shaft.
[0017] a second driving gear and a second driven gear which are engaged with each other, the second driving gear is fixed coaxially with the rotating shaft, and the second driven gear is fixed coaxially with the installation shaft.
[0018] Preferably, one end of the counterweight arm is fixed with the installation shaft, and the other end is connected with a counterweight block.
[0019] Preferably, the length direction of the counterweight arm is perpendicular to the installation shaft axis, and the position of the counterweight block in the length direction of the counterweight arm is adjustable.
[0020] Preferably, the limiting structure comprises a limiting block fixed on the inner wall of the funnel body, and the flap is limited to continue to rotate in the first rotating direction when the flap is rotated to the second position and abuts against the limiting block.
[0021] Compared with the prior art, the technical scheme of the present application has at least the following beneficial technical effects:
[0022] 1、The funnel body of the present application does not transport material, and under the gravity of the counterweight arm and the limiting action of the limiting structure, the flap is kept in the second position of closing the funnel body, while transporting material, the impact force and gravity of the material overcome the gravity of the counterweight arm to make the flap rotate from the second position to the first position to open the funnel body, so as to transport the material. By providing a damping device between the rotating shaft and the funnel body, the damping device provides a damping force for the rotation of the flap in the first rotation direction, i.e. the flap needs to overcome the damping force when rotating from the open first position to the closed second position, so that when the funnel stops transporting material, the speed of the flap rotating to the closed funnel state under the gravity of the counterweight arm can be slowed down, thereby avoiding the flap from being damaged by colliding with the limiting structure.
[0023] 2、The present application provides a damping force for the rotation of the flap in the first rotation direction through a rotary damper, which is simple, easy to implement and low in cost. By providing a one-way transmission member between the first driving gear and the rotating shaft, only when the flap rotates from the first position to the second position, the rotating shaft will drive the first driving gear to rotate synchronously, and then the rotary damper will work to generate a damping force under the transmission of the first driven gear, thereby protecting the flap and other structures. When the flap rotates from the second position to the first position, i.e. the flap rotates from the state of closing the funnel body to the state of opening the funnel body, the first driving gear does not rotate with the rotating shaft, and the rotary damper does not work, so that the flap can quickly rotate to open the funnel body to transport material. BRIEF DESCRIPTION OF DRAWINGS
[0024] Figure 1 A structure diagram of a plow coal funnel is provided for the embodiments of the present application;
[0025] Figure 2 A first position and a second position diagram of a flap in a plow coal funnel is provided for the embodiments of the present application;
[0026] Figure 3 A connection diagram of a counterweight arm and a rotating shaft in a plow coal funnel is provided for the embodiments of the present application;
[0027] Figure 4 A transmission structure diagram in a plow coal funnel is provided for the embodiments of the present application.
[0028] BRIEF DESCRIPTION OF DRAWINGS
[0029] 1, funnel body; 2, flap; 3, rotating shaft; 4, limiting block; 5, counterweight arm; 6, mounting shaft; 7, second driving gear; 8, second driven gear; 9, support; 10, counterweight; 11, rotary damper; 12, first driving gear; 13, first driven gear; 14, one-way bearing. DETAILED DESCRIPTION
[0030] For the purpose of promoting an understanding of the application, the application will be described in greater detail below with reference to the drawings. The embodiments of the application are shown in the drawings. However, the application can be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and fully convey the scope of the application to those skilled in the art.
[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used in the description of the application herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
[0032] It will be understood that the spatially relative terms "beneath", "below", "lower", "under", "above", "upper" and the like, can be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" or "over" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device can be otherwise oriented (e.g., rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
[0033] It is noted that when an element is referred to as being "connected" to another element, it can be directly connected to the other element, or connected to the other element through intervening elements. "Connected" in the following embodiments, if the connected circuit, module, unit, etc. have the transmission of electrical signal or data between each other, should be understood as "electrically connected", "communicatively connected" and the like.
[0034] As used herein, the singular forms "a", "an" and "the" include plural referents unless the context clearly dictates otherwise. It will be further understood that the terms "comprises", "comprising", "includes" and / or "including", or the like, when used in this specification, specify the presence of stated features, integers, steps, operations, components, parts, or combinations thereof, but do not preclude the presence or addition of one or more other features, integers, steps, operations, components, parts, or combinations thereof.
[0035] Referring to Figures 1-4 As shown in the drawings, the embodiment of the present application provides a coal plow hopper, which comprises a hopper body 1 and a flap 2 arranged in the hopper body 1, the flap 2 is connected to the hopper body 1 through a rotating shaft 3, the rotating shaft 3 can rotate relative to the hopper body 1 around its own axis and the two ends of the rotating shaft 3 pass through the hopper body 1, the flap 2 is fixed to the rotating shaft 3, the flap 2 comprises a first position for opening the hopper body 1 and a second position for closing the hopper body 1 by rotating from the first position to the first rotating direction, the flap 2 is limited to continue rotating in the first rotating direction by a limiting structure in the hopper body 1 when the flap 2 rotates to the second position in the first rotating direction. In this embodiment, the upper and lower openings of the hopper are shown, the axis of the rotating shaft 3 is horizontal, and the flap 2 is in a horizontal state when it is in the second position.
[0036] Referring to Figures 1-2 As shown in the drawings, the limiting structure comprises a limiting block 4 fixed to the inner wall of the hopper body 1, and the flap 2 is limited to continue rotating in the first rotating direction by abutting against the limiting block 4 when the flap 2 rotates to the second position in the first rotating direction. The flap 2 abuts against the limiting block 4 when it rotates to the second position, so that the flap 2 is kept in a state of closing the hopper body 1, avoiding excessive turning.
[0037] Referring to Figure 1 and Figure 3 Further, as shown in the drawings, a counterweight arm 5 is arranged outside the hopper body 1, the counterweight arm 5 is connected to the rotating shaft 3 through a connecting structure, and the flap 2 overcomes the gravity of the counterweight arm 5 when it rotates from the second position to the first position, and is adapted to rotate in the first rotating direction by using the gravity of the counterweight arm 5.
[0038] Referring to Figure 1 and Figure 3To achieve the above object, the connecting structure is provided with a mounting shaft 6 parallel to the axis of the rotating shaft 3 and a second driving gear 7 and a second driven gear 8 engaged with each other. The mounting shaft 6 is rotatably connected to the funnel body 1, the counterweight arm 5 is fixed to the mounting shaft 6, the second driving gear 7 is coaxially fixed to the rotating shaft 3, and the second driven gear 8 is coaxially fixed to the mounting shaft 6. When the rotating shaft 3 or the mounting shaft 6 rotates, the second driving gear 7 and the second driven gear 8 are engaged to drive the other to rotate. When the flap 2 rotates from the second position to the first position, the gravity of the counterweight arm 5 is overcome, and when the gravity of the counterweight arm 5 drives the mounting shaft 6 to rotate, the rotating shaft 3 and the flap 2 rotate in the first rotating direction. Thus, the funnel body 1 is automatically closed when not conveying materials by the counterweight arm 5.
[0039] In this embodiment, a bracket 9 is fixedly installed on the outer wall of the funnel body 1 for mounting the mounting shaft 6.
[0040] Referring to Figure 1 and Figure 3 Further, to increase the weight of the counterweight arm 5, one end of the counterweight arm 5 is fixed to the mounting shaft 6 and the other end is connected to a counterweight block 10. Further, the length direction of the counterweight arm 5 is perpendicular to the axis of the mounting shaft 6, and the position of the counterweight block 10 in the length direction of the counterweight arm 5 is adjustable.
[0041] Referring to Figure 1 and Figure 3 Specifically, the counterweight block 10 is sleeved on the counterweight arm 5, and holes are provided on the counterweight block 10 and the counterweight arm 5 for bolts to pass through, so that the counterweight block 10 is fixed on the counterweight arm 5 by passing the bolts through the holes on the counterweight block 10 and the counterweight arm 5 and connecting nuts. There are multiple holes on the counterweight arm 5 and they are distributed along the length direction to adjust the position of the counterweight block 10 on the counterweight arm 5. The position of the counterweight block 10 can be adjusted as needed to change the gravity that needs to be overcome when the flap 2 rotates to the open funnel state, thereby adjusting the opening degree of the funnel.
[0042] Referring to Figure 1 and Figures 3-4 Further, a damping device is provided between the funnel body 1 and the rotating shaft 3, and the flap 2 rotates in the first rotating direction to overcome the damping force of the damping device.
[0043] Referring to Figures 3-4 Specifically, the damping device includes a rotary damper 11 fixed to the funnel body 1, the rotary axis of the rotary damper 11 is parallel to the axis of the rotating shaft 3, and the rotary shaft of the rotary damper 11 is connected to the rotating shaft 3 through a transmission structure. When the flap 2 rotates in the first rotating direction, the rotating shaft 3 drives the rotary shaft of the rotary damper 11 to rotate through the transmission structure.
[0044] Referring to Figures 3-4 As shown in the figure, the transmission structure comprises a first driving gear 12 and a first driven gear 13 which are engaged with each other, the first driving gear 12 is coaxially arranged outside the rotating shaft 3 and connected with the rotating shaft 3 through a one-way transmission member, when the flap 2 rotates in the first rotating direction, the rotating shaft 3 drives the first driving gear 12 to rotate synchronously through the one-way transmission member, and when the flap 2 rotates reversely, the one-way transmission member disconnects the power transmission between the rotating shaft 3 and the first driving gear 12, the first driven gear 13 is fixed coaxially with the rotating shaft of the rotary damper 11. The one-way transmission member is a one-way bearing 14.
[0045] Through the above arrangement, only when the flap 2 rotates from the first position to the second position, the rotating shaft 3 drives the first driving gear 12 to rotate synchronously, and then the rotary damper 11 works to generate damping force under the transmission of the first driven gear 13, thereby protecting the flap 2 and other structures. When the flap 2 rotates from the second position to the first position, i.e. when the flap 2 rotates from the state of closing the funnel body 1 to the state of opening the funnel body 1, the first driving gear 12 does not rotate with the rotating shaft 3, and the rotary damper 11 does not work, so that the flap 2 can rotate quickly to open the funnel body 1 to convey materials.
[0046] The above is only the preferred embodiment of the present application, and is not used to limit the present application, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A coal plough hopper characterised in that, The application relates to a funnel body (1) and a flap (2) arranged in the funnel body (1), the flap (2) being connected to the funnel body (1) through a rotating shaft (3), the rotating shaft (3) being rotatable relative to the funnel body (1) and having two ends penetrating the funnel body (1), the flap (2) being fixed to the rotating shaft (3), the flap (2) comprising a first position for opening the funnel body (1) and a second position for closing the funnel body (1) by rotating in a first rotating direction, the flap (2) being limited to continue rotating in the first rotating direction by a limiting structure in the funnel body (1) when the flap (2) rotates to the second position in the first rotating direction. A counterweight arm (5) is arranged outside the funnel body (1), the counterweight arm (5) being connected to the rotating shaft (3) through a connecting structure, the flap (2) being adapted to rotate in the first rotating direction by the gravity of the counterweight arm (5) when the flap (2) rotates from the second position to the first position. A damping device is arranged between the funnel body (1) and the rotating shaft (3), the flap (2) being adapted to overcome the damping force of the damping device when rotating in the first rotating direction. The damping device comprises a rotating damper (11) fixed to the funnel body (1), the rotating axis of the rotating damper (11) being parallel to the axis of the rotating shaft (3), the rotating axis of the rotating damper (11) being connected to the rotating shaft (3) through a transmission structure, the rotating shaft (3) driving the rotating axis of the rotating damper (11) to rotate through the transmission structure when the flap (2) rotates in the first rotating direction.
2. The coal plough hopper according to claim 1, wherein: The transmission structure comprises a first driving gear (12) and a first driven gear (13) meshing with each other, the first driving gear (12) being coaxially arranged outside the rotating shaft (3) and being connected to the rotating shaft (3) through a one-way transmission part, the rotating shaft (3) driving the first driving gear (12) to rotate synchronously through the one-way transmission part when the flap (2) rotates in the first rotating direction, and the one-way transmission part disconnecting the power transmission between the rotating shaft (3) and the first driving gear (12) when the flap (2) rotates reversely, the first driven gear (13) being fixed coaxially to the rotating axis of the rotating damper (11).
3. The coal plough hopper according to claim 2, wherein: The one-way transmission part comprises a one-way bearing (14).
4. The coal plough hopper according to claim 3, wherein: The connecting structure comprises:
5. The coal plough hopper of claim 1, wherein, an installation shaft (6) having an axis parallel to the axis of the rotating shaft (3), the installation shaft (6) being rotatably connected to the funnel body (1), the counterweight arm (5) being fixed to the installation shaft (6); a second driving gear (7) and a second driven gear (8) meshing with each other, the second driving gear (7) being fixed coaxially to the rotating shaft (3), the second driven gear (8) being fixed coaxially to the installation shaft (6). One end of the counterweight arm (5) is fixed to the installation shaft (6), and the other end is connected to a counterweight block (10).
6. The coal plough hopper of claim 5, wherein: 7. The coal plough hopper of claim 6, wherein: The counterweight arm (5) is perpendicular to the axis of the mounting shaft (6) in length direction, and the position of the counterweight (10) in the length direction of the counterweight arm (5) is adjustable.
8. The coal plow hopper of claim 1, wherein: The limiting structure comprises a limiting block (4) fixed to the inner wall of the funnel body (1), and the flap (2) is limited to continue rotating in the first rotating direction when abutting against the limiting block (4) when rotating to the second position in the first rotating direction.