Cloth roll conveying device for garment factory

Abstract

The utility model belongs to the technical field of garment processing, and particularly relates to a cloth roll conveying device for a garment factory, which comprises a conveying platform, a base, a bearing frame, two second electric push rods and the like, the conveying platform is arranged on the upper portion of the base, the bearing frame is rotatably connected to the right portion of the base, and the two second electric push rods are distributed front and back and installed on the lower portion of the bearing frame. And the telescopic end faces rightwards. The material blocking assembly is arranged on the bearing frame, so that when the bearing frame drives the material frame to rotate to a specific angle, the material blocking assembly can automatically adjust the position, accurately make contact with the material frame and block an opening of the material frame, and it is ensured that the cloth roll material located at the bottom can smoothly roll out along the inclination angle of the material frame under the action of gravity; and by arranging a third electric push rod, the size of the discharging gap can be adjusted according to the actual diameter of the cloth roll materials, it is guaranteed that the discharging gap can meet the discharging requirements of the cloth roll materials of different sizes, and therefore the efficiency and smoothness of the whole conveying process are guaranteed.

Description

Technical Field

[0001] This utility model belongs to the field of garment processing technology, and in particular relates to a fabric roll conveying device for garment factories. Background Technology

[0002] Fabric rolls are long, strip-shaped materials, typically in roll form. Their main characteristic is that their length is much greater than their width, and their width is much greater than their thickness. This material is widely used in garment manufacturing, textiles, and other related industries. Modern garment factories commonly use fabric loading conveyors to load fabric rolls onto trucks, facilitating their transport from storage areas to various production stages such as cutting and sewing areas.

[0003] Existing fabric loading conveyors mainly consist of a support frame, a load-bearing platform, a tilting mechanism, a conveying platform, and key components such as limit barriers. The specific transport process is as follows: a forklift is used to place a frame containing fabric rolls onto the load-bearing platform. Then, the tilting mechanism tilts the load-bearing platform, causing it to rotate the frame from a horizontal to a vertical position. Once the frame is vertical, its opening contacts the limit barriers, allowing the fabric rolls inside to roll out one bundle at a time. The rolled-out fabric rolls pass through the discharge gap between the limit barriers and the conveying platform and onto the conveying platform, where they are finally transported to a transport vehicle for stacking. However, in actual operation, after tilting the frame 90 degrees, the fabric rolls at the bottom are difficult to roll out, requiring manual intervention. Furthermore, the discharge gap between the limit barriers and the conveying platform is a fixed size. For fabric rolls with excessively large or small diameters, the discharge gap cannot provide optimal discharge, thus affecting the efficiency and smoothness of the entire transport process.

[0004] Therefore, there is a particular need for a fabric roll conveying device for garment factories to solve the above problems. Utility Model Content

[0005] In order to overcome the shortcomings of existing fabric loading conveyors, such as the difficulty in rolling out the bottom roll of fabric after the material frame is rotated 90 degrees, and the fixed discharge gap which cannot adapt to fabric rolls of different diameters, thus affecting the conveying efficiency and smoothness, this utility model provides a fabric roll conveying device for garment factories.

[0006] This utility model is achieved through the following technical means: a fabric roll conveying device for garment factories, including a conveying platform, a base, a load-bearing frame, a second electric push rod, a clamping block, and a material blocking assembly. The conveying platform is set on the upper part of the base, the load-bearing frame is rotatably connected to the right side of the base, two second electric push rods are distributed front and rear and installed on the lower part of the load-bearing frame with their telescopic ends facing right, each clamping block is fixed to the telescopic end of each second electric push rod and slides with the load-bearing frame, and the material blocking assembly is set between the base and the load-bearing frame.

[0007] Furthermore, the material-stopping assembly includes limit blocks, first electric push rods, limit plates, rotating rollers, support plates, second motors, clamping rods, third electric push rods, rotating plates, fixed frames, springs, and rotating shafts. Two first electric push rods are distributed front to back and mounted on the load-bearing frame, with their telescopic ends facing inwards. Each limit plate is fixed to the telescopic end of each first electric push rod. Two second motors are distributed front to back and mounted on the upper right side of the base, with their output shafts facing inwards and fixedly engaged with the load-bearing frame. Two limit blocks are distributed front to back and fixed to the upper right side of the base. Two fixed frames are distributed front to back and fixed to the left side of the load-bearing frame. Each rotating shaft slides... Each rotating plate is movably connected to the circular ring on the upper part of each fixed frame, and each rotating plate is fixed to each rotating shaft and abuts against the corresponding limiting block. Two locking rods are distributed front and rear and fixed to the left side of the load-bearing frame. Each locking groove adapted to the locking rod is opened on each rotating plate. Each spring is sleeved on the circular ring on the upper part of each fixed frame, and its two ends are fixedly engaged with the corresponding fixed frame and the corresponding rotating shaft, respectively. Each third electric push rod is installed on each rotating plate with its telescopic end facing upward. Each support plate is fixed to the telescopic end of each third electric push rod. Multiple rotating rollers are distributed in a straight line at equal intervals and are rotatably connected between two support plates.

[0008] Furthermore, it also includes protective covers, sprockets, chains, and a first motor. Each protective cover is fixed to each support plate. Multiple sprockets arranged vertically form a group, with two groups in total. One group of sprockets is fixed to the front end of multiple rotating rollers, while the other group of sprockets is fixed to the rear end of multiple rotating rollers. Each chain is rotatably connected between each group of sprockets. Each protective cover covers the corresponding group of sprockets and the corresponding chain. Each first motor is installed at the bottom of each protective cover, with its output shaft facing inward and fixedly engaged with the first sprocket from the bottom up in the corresponding group of sprockets.

[0009] Furthermore, it also includes guide rods, two guide rods symmetrically arranged front and back, fixed to the lower part of the load-bearing frame, with each guide rod passing through the corresponding clamping block and slidingly engaging with it.

[0010] Furthermore, it also includes telescopic rods. Two adjacent and horizontally aligned telescopic rods form a group, and there are two groups in total. One end of each group of telescopic rods is fixed to the top of the corresponding rotating plate, and the other end is fixed to the bottom of the corresponding support plate.

[0011] Furthermore, the rotating roller is fitted with a rubber sleeve.

[0012] Beneficial effects: 1. By setting the material blocking component on the load-bearing frame, when the load-bearing frame drives the material frame to rotate to a specific angle, the material blocking component can automatically adjust its position, accurately contact and block the opening of the material frame, and ensure that the bottom roll of fabric can roll out smoothly along the tilt angle of the material frame under the action of gravity.

[0013] The third electric push rod is arranged, so that the discharge gap size can be adjusted according to the actual diameter of the cloth roll material, and the discharge gap can adapt to the discharge requirements of cloth roll materials of different sizes, so that the efficiency and smoothness of the whole conveying process are ensured.

[0014] 2. The synchronous rotation and stable pushing of all rotating rollers are realized by arranging the protective cover, the chain wheel, the chain and the first motor, the cloth roll material is prevented from being jammed and accumulated during rolling out, and the efficiency and smoothness of the whole conveying process are further ensured. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a three-dimensional structure schematic view of the utility model.

[0016] Figure 2 It is a three-dimensional structure schematic view of the utility model bearing frame, clamping block and guide rod and other components.

[0017] Figure 3 It is a three-dimensional structure schematic view of the utility model bearing frame, first motor and second motor and other components.

[0018] Figure 4 It is a partial sectional view of the utility model protective cover component.

[0019] Figure 5 It is a use state view of the utility model.

[0020] Figure 6 It is an enlarged view of the utility model and 5 in A.

[0021] In the above drawings: 1, conveying platform, 101, limiting block, 102, first electric push rod, 103, limiting plate, 2, base, 3, bearing frame, 4, second electric push rod, 5, clamping block, 6, guide rod, 7, rotating roller, 71, support plate, 72, protective cover, 8, chain wheel, 9, chain, 10, first motor, 11, second motor, 12, clamping rod, 13, telescopic rod, 14, third electric push rod, 15, rotating plate, 151, clamping groove, 16, fixed frame, 17, spring, 18, shaft, 19, material frame. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] Embodiment: a cloth roll material conveying device for a clothing factory, like Figures 1-6As shown, including the conveying platform 1, base 2, load-bearing frame 3, the second electric push rod 4, clamp block 5, guide rod 6 and material blocking assembly, conveying platform 1 is arranged on the upper part of base 2, and is prior art, simple start can convey cloth roll material, load-bearing frame 3 is rotatably connected to the right part of base 2, two second electric push rods 4 are distributed in front and back, connected to the lower part of load-bearing frame 3 by bolt, and the telescopic end is right, each clamp block 5 is connected to the telescopic end of each second electric push rod 4 by welding, and is in sliding fit with load-bearing frame 3, and the clamping surface of each clamp block 5 is in wave structure, which can more effectively clamp and fix objects, increase friction, two guide rods 6 are symmetrically distributed in front and back, connected to the lower part of load-bearing frame 3 by welding, each guide rod 6 penetrates through the corresponding clamp block 5 and is in sliding fit with it, and the rightmost end of guide rod 6 is flush with the rightmost end of load-bearing frame 3, maximizing the guiding effect, material blocking assembly is arranged between base 2 and load-bearing frame 3.

[0024] As Figures 1-6As shown, the material blocking assembly comprises a limiting block 101, a first electric push rod 102, a limiting plate 103, a rotating roller 7, a support plate 71, a second motor 11, a clamping rod 12, a telescopic rod 13, a third electric push rod 14, a rotating plate 15, a fixing frame 16, a spring 17 and a rotating shaft 18, two first electric push rods 102 are distributed in front and back, connected to the load-bearing frame 3 by bolts, with the telescopic end inward, each limiting plate 103 is connected to the telescopic end of each first electric push rod 102 by welding, two second motors 11 are distributed in front and back, connected to the upper right part of the base 2 by bolts, with the output shaft inward, and fixedly matched with the load-bearing frame 3, two limiting blocks 101 are distributed in front and back, connected to the upper right part of the base 2 by welding, and respectively located below the two second motors 11, two fixing frames 16 are distributed in front and back, connected to the left part of the load-bearing frame 3 by welding, each rotating shaft 18 is slidingly connected to the circular ring on the upper part of each fixing frame 16, each rotating plate 15 is connected to each rotating shaft 18 by welding, and abuts with the corresponding limiting block 101, two clamping rods 12 are distributed in front and back, connected to the left part of the load-bearing frame 3 by welding, each clamping groove 151 matched with the clamping rod 12 is opened on each rotating plate 15, each spring 17 is sleeved on the circular ring on the upper part of each fixing frame 16, with both ends fixedly matched with the corresponding fixing frame 16 and the corresponding rotating shaft 18, and the spring 17 is a strong spring, each third electric push rod 14 is connected to each rotating plate 15 by bolts, with the telescopic end upward, each support plate 71 is connected to the telescopic end of each third electric push rod 14 by welding, six rotating rollers 7 are distributed in a straight line at equal intervals, rotatingly connected between the two support plates 71, two adjacent and transversely aligned telescopic rods 13 form a group, and there are two groups, one end of each group of telescopic rods 13 is connected to the top end of the corresponding rotating plate 15 by welding, and the other end is connected to the bottom end of the corresponding support plate 71 by welding, so that the support plate 71 realizes sliding cooperation with the rotating plate 15 through the telescopic rod 13, and provides another support for the support plate 71 in addition to the third electric push rod 14, thereby improving the stability of the support plate 71 when moving, when the rotating plate 15 rotates clockwise to a suitable angle, so that the rotating roller 7 contacts the opening of the material frame 19, the clamping groove 151 is just clamped with the clamping rod 12, and the rotation of the rotating plate 15 is limited.

[0025] As Figure 3 and Figure 4As shown, it also includes protective cover 72, sprocket 8, chain 9 and first motor 10, each protective cover 72 is connected to each support plate 71 by welding, six sprockets 8 vertically distributed as a group, a total of two groups, one group of sprockets 8 is connected to the front end of the six rotating rollers 7 by welding, the other group of sprockets 8 is connected to the rear end of the six rotating rollers 7 by welding, each chain 9 is rotatably connected between each group of sprockets 8, each protective cover 72 covers a corresponding group of sprockets 8 and a corresponding chain 9 to prevent sprockets 8 and chains 9 from being exposed, reducing the risk of accidents and maintenance costs, each first motor 10 is connected to the lower part of each protective cover 72 by bolts, its output shaft is inward, and it is fixedly connected with the first sprocket 8 from bottom to top in a corresponding group of sprockets 8, when the first motor 10 operates, all rotating rollers 7 rotate and push the cloth roll under the cooperation of sprockets 8 and chains 9, and the rotating rollers 7 are provided with rubber sleeves outside to increase the friction between them and the cloth roll, achieving more stable pushing effect.

[0026] At the beginning, the second electric push rod 4 is in a fully extended state, the third electric push rod 14 is in a semi-extended state, and the spring 17 is in a stretched state. The operator first starts the third electric push rod 14 to control its retractable end to retract, so that the support plate 71 drives all rotating rollers 7 to move downward, then uses a forklift to place the material frame 19 loaded with cloth roll on the load-bearing frame 3, then starts the second electric push rod 4 to control its retractable end to retract until the clamping block 5 moves to the left to clamp the material frame 19, and after clamping is completed, the second electric push rod 4 is turned off.

[0027] Then start the second motor 11 to control its output shaft to rotate the load-bearing frame 3 counterclockwise by 100 degrees, and the fixed frame 16 and all the components arranged thereon rotate counterclockwise by 100 degrees with the output shaft of the second motor 11. In this process, the rotating plate 15 is separated from the limiting block 101, the spring 17 returns to its original state, and the rotating plate 15 and all the components arranged thereon are driven to rotate clockwise until all rotating rollers 7 contact and block the opening of the material frame 19. At this time, the support plate 71 is temporarily manually limited so that all rotating rollers 7 stably contact the opening of the material frame 19, and then the first electric push rod 102 is immediately started to control its retractable end to extend, drive the limiting plate 103 to move outward to contact the rotating plate 15, and then automatically limit the support plate 71 to ensure that all rotating rollers 7 continuously contact and block the opening of the material frame 19.

[0028] After the limiting is completed, the third electric push rod 14 is started, the telescopic end of the third electric push rod 14 is extended, the support plate 71 drives all the rotating rollers 7 to move upwards, at this time, the first rotating roller 7 counted from the bottom to the top and the opening of the material frame 19 form a discharging gap, when the telescopic end of the third electric push rod 14 is extended to a proper length, the discharging gap formed between the first rotating roller 7 and the opening of the material frame 19 allows a bundle of cloth roll to roll out, the third electric push rod 14 is closed, so that the size of the discharging gap is adjusted according to the diameter of the cloth roll, after the adjustment is completed, the cloth roll in the material frame 19 rolls out from the material frame 19 one bundle after another along the inclination angle of the material frame 19, the rolled-out cloth roll falls onto the conveying platform 1 through the discharging gap, the conveying platform 1 is started again to convey the cloth roll to another equipped conveying line, and finally the cloth roll is conveyed to a transport vehicle on another conveying line for stacking;

[0029] In the process of rolling out the cloth roll, the first motor 10 is started, the output shaft of the first motor 10 drives the first sprocket 8 counted from the bottom to the top to rotate clockwise, the first sprocket 8 drives other sprockets 8 to rotate clockwise through the chain 9, so that the first rotating roller 7 counted from the bottom to the top and other rotating rollers 7 rotate clockwise synchronously, the cloth roll in the material frame 19 is pushed to roll out smoothly, and the cloth roll is prevented from being jammed or accumulated;

[0030] When the cloth roll in the material frame 19 is completely rolled out, the telescopic end of the first electric push rod 102 is retracted to drive the limiting plate 103 to move inward and disengage from the rotating plate 15, so that the support plate 71 is no longer limited, the first electric push rod 102 is closed, the output shaft of the second motor 11 is controlled to drive the load-bearing frame 3 to rotate clockwise by 100 degrees, the fixed frame 16 and all the components arranged thereon rotate clockwise by 100 degrees together with the output shaft of the second motor 11, in this process, the rotating plate 15 re-contacts the limiting block 101 and is pressed to rotate counterclockwise, the spring 17 is stretched, the rotating plate 15 drives all the components arranged thereon to rotate counterclockwise to recover to the initial position, and the clamping groove 151 is disengaged from the clamping rod 12, when the load-bearing frame 3 rotates clockwise by 100 degrees, the second motor 11 is closed, and the material frame 19 can be removed.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, but not to limit the protection scope of the present application, although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced equivalently without departing from the essence and scope of the technical solutions of the present application.

Claims

1. A fabric roll conveying device for a garment factory, characterized in that, It includes a conveying platform (1), a base (2), a load-bearing frame (3), a second electric push rod (4), a clamping block (5), and a material blocking assembly. The conveying platform (1) is located on the upper part of the base (2). The load-bearing frame (3) is rotatably connected to the right side of the base (2). Two second electric push rods (4) are distributed front and back and installed on the lower part of the load-bearing frame (3), with their telescopic ends facing to the right. Each clamping block (5) is fixed to the telescopic end of each second electric push rod (4) and slides with the load-bearing frame (3). The material blocking assembly is located between the base (2) and the load-bearing frame (3).

2. The fabric roll conveying device for a garment factory according to claim 1, characterized in that, The material blocking assembly includes a limit block (101), a first electric push rod (102), a limit plate (103), a rotating roller (7), a support plate (71), a second motor (11), a clamping rod (12), a third electric push rod (14), a rotating plate (15), a fixing frame (16), a spring (17), and a rotating shaft (18). Two first electric push rods (102) are distributed front to back and mounted on the load-bearing frame (3), with their telescopic ends facing inwards. Each limit plate (103) is fixed to the telescopic end of each first electric push rod (102). Two second motors (11) are distributed front to back and mounted on the upper right side of the base (2), with their output shafts facing inwards and fixedly engaged with the load-bearing frame (3). Two limit blocks (101) are distributed front to back and fixed to the upper right side of the base (2). Two fixing frames (16) are distributed front to back and fixed to the left side of the load-bearing frame (3). Each rotating shaft (18) is slidably connected to the circular ring on the upper part of each fixed frame (16). Each rotating plate (15) is fixed to each rotating shaft (18) and abuts against the corresponding limiting block (101). Two locking rods (12) are distributed front and back and fixed to the left side of the load-bearing frame (3). Each locking groove (151) adapted to the locking rod (12) is opened on each rotating plate (15). Each spring (17) is sleeved on the circular ring on the upper part of each fixed frame (16), and its two ends are fixedly engaged with the corresponding fixed frame (16) and the corresponding rotating shaft (18) respectively. Each third electric push rod (14) is installed on each rotating plate (15) with its telescopic end facing upward. Each support plate (71) is fixed to the telescopic end of each third electric push rod (14). Multiple rotating rollers (7) are distributed in a straight line at equal intervals and are rotatably connected between the two support plates (71).

3. The fabric roll conveying device for a garment factory according to claim 2, characterized in that, It also includes a protective cover (72), sprockets (8), chains (9) and a first motor (10). Each protective cover (72) is fixed to each support plate (71). Multiple sprockets (8) arranged vertically form a group, and there are two groups in total. One group of sprockets (8) is fixed to the front end of multiple rotating rollers (7), and the other group of sprockets (8) is fixed to the rear end of multiple rotating rollers (7). Each chain (9) is rotatably connected between each group of sprockets (8). Each protective cover (72) covers the corresponding group of sprockets (8) and the corresponding chain (9). Each first motor (10) is installed at the lower part of each protective cover (72), with its output shaft facing inward and fixedly engaged with the first sprocket (8) from bottom to top in the corresponding group of sprockets (8).

4. The fabric roll conveying device for a garment factory according to claim 3, characterized in that, It also includes guide rods (6), two guide rods (6) are symmetrical front and back and fixed to the lower part of the load-bearing frame (3), and each guide rod (6) passes through the corresponding clamp (5) and slides with it.

5. A fabric roll conveying device for a garment factory according to claim 4, characterized in that, It also includes telescopic rods (13). Two adjacent and horizontally aligned telescopic rods (13) form a group, and there are two groups in total. One end of each group of telescopic rods (13) is fixed to the top of the corresponding rotating plate (15), and the other end is fixed to the bottom of the corresponding support plate (71).

6. A fabric roll conveying device for a garment factory according to claim 5, characterized in that, The rotating roller (7) is equipped with a rubber sleeve on the outside.

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