Large-flow overflowing type sterilization device
By adopting a U-shaped tube and an external heat dissipation structure in a high-flow-rate sterilization device, the problems of complex structure and low heat dissipation efficiency are solved, achieving compact miniaturization and energy-saving sterilization effect.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2026-03-24
AI Technical Summary
Existing high-flow-rate sterilization devices have complex structures and low heat dissipation efficiency, resulting in large equipment size and high energy consumption, making it difficult to achieve compact miniaturization and energy saving.
The device adopts a U-shaped tube structure, with the LED light assembly located on the outside of the U-shaped tube and attached to the heat dissipation structure. Combined with a reflective layer, it improves the ultraviolet irradiation range and heat dissipation efficiency, simplifying the device structure.
This achieves compact and miniaturized device design, avoids water residue, improves sterilization and heat dissipation efficiency, and reduces energy consumption.
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Figure CN224030723U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model mainly relates to the technical field of flow type sterilization device, concretely is a large flow flow type sterilization device. BACKGROUND
[0002] Deep ultraviolet, also known as UVC, can penetrate the cell membrane and nucleus of microorganisms and is widely used as a sterilization method. UVC LED is a high-efficiency and environmentally friendly sterilization technology. There are some UVC LED flow type sterilization products on the market. Flow type sterilization refers to a sterilization device that does not contact the water source. In the instant of water flow, sterilization treatment is carried out by using ultraviolet light irradiation. The advantage of this sterilization method is that there is no secondary pollution. In order to improve the sterilization effect of LED on water flow, the existing solutions mostly use methods such as extending the length of the water pipe to extend the water flow path, increasing the power of LED, or extending the sterilization time to meet the sterilization requirements. However, extending the length of the water pipe will increase the size of the device, which is not conducive to the compactness and miniaturization of the device. Increasing the power of LED and extending the sterilization time will increase the energy consumption of the device, which is not conducive to energy saving.
[0003] In the patent with the authorization announcement number CN 213171571 U, a large flow flow type ultraviolet sterilization device is disclosed. The inner surface of the sterilization cavity is covered with an ultraviolet reflective layer that has high reflection effect on ultraviolet light, which can improve the reflectivity of UVC light and reduce energy loss, greatly improving light utilization and sterilization efficiency. The optical assembly is provided with a lamp bead module, a multi-prism lamp plate, a reflector and an optical lens, which can improve the light utilization and sterilization efficiency. However, the device needs to be provided with a flow dividing member, a rectifying water cooling assembly, etc. by surrounding the second flow area with the first flow area, which makes the device structure more complex and the water body in the device more likely to remain. Since the optical assembly is located at the center of the device, and the heat dissipation assembly can only be located at the surface side of the device, the heat dissipation efficiency is low, and stronger heat dissipation equipment is needed. UTILITY MODEL CONTENTS
[0004] The utility model technical scheme provides a significantly different solution from the prior art to solve the technical problem of the prior art solution being too single, mainly providing a large flow flow type sterilization device to solve the technical problem of the existing flow type ultraviolet sterilization device structure being complex and the heat dissipation efficiency being low.
[0005] The utility model solves the above technical problems by adopting the following technical scheme:
[0006] A large flow over-flow type sterilization device, comprising a U-shaped tube arranged in a main housing, one end of the main housing is provided with a water inlet and a water outlet, both ends of the U-shaped tube are inserted into the water inlet and the water outlet respectively; the main housing is provided with an LED lamp assembly parallel to the corresponding side of the U-shaped face of the U-shaped tube, the U-shaped tube is provided with a reflective layer, and the outer side of the LED lamp assembly is provided with a heat dissipation structure in a pasting mode.
[0007] Further, the U-shaped tube is composed of a reflective layer and a high-transparency structural member, and the high-transparency structural member is arranged on the inner side of the reflective layer.
[0008] Further, one end of the main housing is open and is provided with a detachable fixing cover.
[0009] Further, the fixing cover is provided with fastening holes through which fixing screws pass, and the end surface of the main housing is provided with screw holes corresponding to and aligned with the fastening holes.
[0010] Further, the long edges on both sides of the end of the open side of the main housing are formed with convex edges, the fixing cover is provided with a clamping groove for simultaneously sleeving the two convex edges, and the clamping groove is in the shape of T.
[0011] Further, the main housing is provided with a fixing block for abutting against the U-shaped tube, and the fixing block is provided with an arc-shaped rib position matched with the arc-shaped bottom of the U-shaped tube.
[0012] Further, the water inlet and the water outlet are provided with external threads, and the water inlet and the water outlet are both threadedly connected with screw caps.
[0013] Further, sealing members are arranged between the water inlet and the screw cap and between the water outlet and the screw cap respectively.
[0014] Further, the LED lamp assembly comprises at least one LED lamp, the LED lamps are arranged and installed on a PCB substrate, and the PCB substrate is parallel to the U-shaped face of the U-shaped tube; the main housing is provided with LED through holes corresponding to the LED lamps.
[0015] Further, the heat dissipation structure comprises a heat sink, the heat sink is pasted with the PCB substrate, and the heat sink comprises two pieces of shell plates in the shape of [ ], the two pieces of shell plates are spliced and surrounded on four sides of the main housing, and a plurality of convex edges are formed on the outer surfaces of the shell plates.
[0016] Compared with the prior art, the device has the advantages that:
[0017] The utility model discloses a U-shaped pipe is arranged in the main casing, and the both ends of U-shaped pipe are inserted into the water inlet and the water outlet respectively, based on this, the LED lamp subassembly is set up in the side of parallel to the U-shaped face of U-shaped pipe to provide deep ultraviolet, and the U-shaped pipe is equipped with the reflection layer to expand the irradiation range of deep ultraviolet, so that the ultraviolet can repeatedly act on the water body to enhance the sterilization and disinfection effect to the water body.
[0018] The LED lamp subassembly of the utility model is located outside the U-shaped pipe, and the heat dissipation structure is attached outside the LED lamp subassembly, can carry out high -efficient heat dissipation to LED lamp subassembly to solve the problem of low heat dissipation efficiency.
[0019] The utility model will be explained in detail below with the specific embodiment and the accompanying drawing. DRAWINGS
[0020] Figure 1 It is the sectional view of the utility model;
[0021] Figure 2 It is the perspective view of the main casing in the utility model;
[0022] Figure 3 It is the perspective view of the fixed cover in the utility model;
[0023] Figure 4 It is the perspective view of the heat dissipation structure in the utility model;
[0024] Figure 5 It is the perspective view of the U-shaped pipe in the utility model;
[0025] Figure 6 It is the perspective view of the screw cover in the utility model;
[0026] Figure 7 It is the enlarged schematic view of the screw cover mounting structure in the utility model;
[0027] Figure 8 It is the perspective view of the fixed block in the utility model;
[0028] Figure 9 It is the perspective view of the LED lamp subassembly in the utility model.
[0029] Reference signs: 1, main shell; 2, fixed cover; 21, clamping groove; 22, fastening hole; 3, U-shaped tube; 31, let go of the slot; 4, sealing element; 5, water inlet; 6, water outlet; 7, screw cap; 71, internal thread; 8, fixed screw; 9, fixed block; 10, LED lamp assembly; 11, arc muscle position; 12, radiator; 121, shell plate; 13, convex edge; 14, PCB substrate; 15, LED perforation; 16, external thread. DETAILED DESCRIPTION
[0030] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings, wherein several embodiments of the present application are given, but the present application can be realized in different forms and is not limited to the embodiments described herein, on the contrary, these embodiments are provided to make the disclosed content of the present application more thorough and comprehensive.
[0031] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there can be an intervening element, and when an element is referred to as being "connected to" another element, it can be directly connected to the other element or there can be an intervening element, the terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which the present application belongs, the terminology used in the specification of the present application is for the purpose of describing specific embodiments and is not intended to limit the present application, the term "and / or" used herein includes any and all combinations of one or more of the associated listed items.
[0033] Embodiment one: please refer to the accompanying drawings Figure 1 -Appendix Figure 9 A large flow sterilization device, comprising:
[0034] The main shell 1 is a square structure, one end of which is open, and a screw hole is formed on the side of the open end of the shell for connecting the fixed screw 8; the opposite end is provided with a water inlet 5 and a water outlet 6, and the water inlet 5 and the water outlet 6 are provided with external threads 16;
[0035] The fixed cover 2 is installed on the open side of the main shell 1, and the fixed cover 2 is provided with fastening holes 22 corresponding to and aligned with the screw holes on the main shell 1, and the fixed screw 8 is fastened and connected with the screw holes of the main shell 1 through the fastening holes 22, so that the fixed cover 2 is detachably fixed on the main shell 1;
[0036] U-shaped pipe 3 is installed in the main shell 1, and its two ends are inserted into and extended into the water inlet 5 and the water outlet 6 respectively; it is composed of a reflective layer and a high-transparency structure, and the high-transparency structure is arranged on the inner side of the reflective layer; the reflective layer can be polished mirror surface treated by stainless steel to realize its reflection effect on deep ultraviolet light, or made of PTFE (polytetrafluoroethylene) material, or provided with an aluminum vacuum coating on the reflective layer, all of which can realize the reflection effect of the reflective layer on deep ultraviolet light; as a sterilization cavity, it sterilizes the water flowing through;
[0037] The screw cap 7 is provided with two, which are respectively installed on the water inlet 5 and the water outlet 6, and are screwed on the corresponding external thread 16 through the internal thread 71; the screw cap 7 is also provided with an external interface for connecting the water flow and discharging the water flow;
[0038] The sealing element 4 is provided with two, which are respectively arranged between the water inlet 5 and the screw cap 7 and between the water outlet 6 and the screw cap 7, and are sleeved on the two ends of the U-shaped pipe 3; the distance between the screw cap 7 and the water inlet 5 and the water outlet 6 components is less than the sealing element 4, and after being tightly installed, the sealing element 4 is extruded to form a seal between the inside and outside of the sterilization cavity; it is made of a material rich in elasticity, such as silicone, rubber, fluorine rubber and the like;
[0039] The LED lamp assembly 10 comprises at least one LED lamp arranged and installed on a PCB substrate 14, the PCB substrate 14 is parallel to the U-shaped surface of the U-shaped pipe 3, and the main shell 1 is provided with an LED perforation 15 corresponding to the LED lamp, so that the LED lamp assembly 10 irradiates the U-shaped pipe 3;
[0040] The heat sink 12 is arranged on the surface side of the main shell 1 and is attached to the LED lamp assembly 10, and is used for effectively and quickly conducting the heat generated by the LED lamp to the outside of the device; the heat sink 12 comprises a shell plate 121, the shell plate 121 is in the shape of "[", and two shell plates 121 can surround four sides of the main shell 1 after being spliced, and the outer surface of the shell plate 121 is formed with a plurality of convex ribs; the PCB substrate 14 and the heat sink 12 are both made of a material with high thermal conductivity.
[0041] In application, the LED lamp assembly 10 is turned on, the water body is introduced into the U-shaped pipe 3 through the water inlet 5, the LED lamp generates ultraviolet light, and the ultraviolet light can repeatedly act on the water body through the high-efficiency reflection effect of the U-shaped pipe 3, so as to enhance the sterilization and disinfection effect on the water body. That is, the water body can be sterilized enough during the process of flowing from the water inlet 5 to the water outlet 6, so that the large-flow overcurrent sterilization can be realized conveniently. The heat sink 12 can effectively and quickly conduct the heat generated by the LED to the outside of the device, so that the light output of the LED can be maximized to sterilize and disinfect the water more effectively.
[0042] In the utility model, the water inlet 5 and the water outlet 6 are arranged on the same side through the arrangement of the U-shaped pipe 3, and the whole device has a small volume and is more flexible and convenient to install.
[0043] Embodiment two: the difference between this embodiment and embodiment one is that:
[0044] Please refer to the accompanying drawings Figure 1 and the accompanying drawings Figure 8 The main shell 1 is provided with a fixing block 9 for abutting against the U-shaped pipe 3, and the fixing block 9 is provided with an arc-shaped rib 11 matched with the arc-shaped bottom of the U-shaped pipe 3, so that the installation of the U-shaped pipe 3 is more stable.
[0045] Please refer to the accompanying drawings Figure 2 and the accompanying drawings Figure 3 The long sides of the end portions of the open side of the main shell 1 are shaped with protrusions 13, and the fixing cover 2 is provided with a T-shaped clamping groove 21 which can simultaneously cover the two protrusions 13, so that the installation between the fixing cover 2 and the main shell 1 is more stable through the clamping cooperation of the clamping groove 21 and the protrusion 13.
[0046] The others are the same as embodiment one.
[0047] Embodiment three: the difference between this embodiment and embodiment two is that:
[0048] Please refer to the accompanying drawings Figure 5 The U-shaped pipe 3 is provided with a corresponding accommodation groove 31 matched with the LED lamp, so that the LED lamp assembly 10 can better irradiate the water in the U-shaped pipe 3.
[0049] The main shell 1 is provided with the LED lamp assembly 10 on the two opposite sides (front and back), and the main shell 1 is provided with LED perforations 15 on the two opposite sides, and the U-shaped pipe 3 is provided with the accommodation groove 31 on the two sides, so as to enhance the ultraviolet sterilization effect.
[0050] Please refer to the accompanying drawings Figure 2 The main shell 1 is provided with a groove matched with the PCB substrate 14 on the two sides, so as to facilitate assembly.
[0051] The others are the same as embodiment two.
[0052] The above has exemplarily described the present application with reference to the accompanying drawings, and obviously, the specific implementation of the present application is not limited by the above manner, as long as the method concept and technical scheme of the present application are adopted for such non-essential improvement, or the concept and technical scheme of the present application are directly applied to other occasions without improvement, which are all within the protection scope of the present application.
Claims
1. A high-flow-rate sterilization device, characterized in that: The device includes a U-shaped tube (3) disposed inside the main housing (1). One end of the main housing (1) is provided with an inlet (5) and an outlet (6). The two ends of the U-shaped tube (3) are respectively inserted into the inlet (5) and the outlet (6). The main housing (1) is provided with an LED lamp assembly (10) on the corresponding side of the U-shaped surface of the U-shaped tube (3) parallel to the U-shaped surface. The U-shaped tube (3) is provided with a reflective layer. The LED lamp assembly (10) is provided with a heat dissipation structure attached to the outside.
2. The high-flow-rate sterilization device according to claim 1, characterized in that: The U-shaped tube (3) is composed of a reflective layer and a high-transparency structural component, and the high-transparency structural component is located on the inner side of the reflective layer.
3. The high-flow-rate sterilization device according to claim 1, characterized in that: The main housing (1) has an open end and is provided with a detachable fixed cover (2).
4. The high-flow-rate sterilization device according to claim 3, characterized in that: The fixing cover (2) has a fastening hole (22) for the fixing screw (8) to pass through, and the end face of the main housing (1) has screw holes that correspond to and are aligned with the fastening hole (22).
5. A high-flow-rate sterilization device according to claim 3 or 4, characterized in that: The main housing (1) has protruding edges (13) formed on both long sides of the open end. The fixed cover (2) has a mounting groove (21) for simultaneously fitting onto the two protruding edges (13). The mounting groove (21) is "T" shaped.
6. The high-flow-rate sterilization device according to claim 1, characterized in that: The main housing (1) is provided with a fixing block (9) for pressing against the U-shaped tube (3), and the fixing block (9) is provided with an arc-shaped rib (11) that is adapted to the arc-shaped bottom of the U-shaped tube (3).
7. The high-flow-rate sterilization device according to claim 1, characterized in that: The inlet (5) and outlet (6) components are provided with external threads (16), and both the inlet (5) and outlet (6) are threaded with caps (7).
8. A high-flow-rate sterilization device according to claim 7, characterized in that: A sealing element (4) is provided between the water inlet (5) and the cap (7) and between the water outlet (6) and the cap (7).
9. A high-flow-rate sterilization device according to claim 1, characterized in that: The LED lamp assembly (10) includes at least one LED lamp, which is arranged and mounted on a PCB substrate (14), which is parallel to the U-shaped surface of the U-tube (3); the main housing (1) has LED through holes (15) corresponding to the LED lamps.
10. A high-flow-rate sterilization device according to claim 9, characterized in that: The heat dissipation structure includes a heat sink (12), which is attached to the PCB substrate (14). The heat sink (12) includes a shell plate (121) in the shape of "[". The two shell plates (121) are spliced together and surround the four sides of the main shell (1). The outer surface of the shell plate (121) is formed with several protruding ridges.
Citation Information
Patent Citations
Large-flow overflowing type ultraviolet sterilization device
CN213171571U