Distillers' grains scattering and yeast stirring device
The device for breaking down and mixing distiller's grains, driven by a support frame and a motor, solves the problem of high physical exertion for workers, improves the efficiency of mixing the distiller's grains, simplifies the process of collecting distiller's grains, and achieves efficient breaking down and mixing of distiller's grains.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-07
- Publication Date
- 2026-03-24
AI Technical Summary
Existing distiller's grains mixing and koji-making equipment suffers from problems such as high labor intensity for workers, large equipment weight, low mixing efficiency, and a large amount of subsequent processing work.
It adopts a support frame, drive mechanism and mixing mechanism, and uses a motor to drive the rollers to move and the rotating shaft to break up the lees. Combined with the automatic feeding of yeast in the hopper, it reduces manual pushing and improves the mixing efficiency.
It reduces the physical exertion of workers, improves the efficiency of mixing the starter culture, simplifies the process of collecting the lees, and reduces the physical demands of the equipment on workers.
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Figure CN224030949U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to wine processing technical field, concretely relates to a kind of distiller's grains scattering and mixing device. BACKGROUND
[0002] Distiller's grains mixing is to add starter in distiller's grains, since distiller's grains contain rich microorganism (mainly yeast and mould), they can decompose starch and sugar in grain, and further convert into alcohol and carbon dioxide. By starter to stimulate fermentation process, improve alcohol content, increase the mellow taste of wine. Distiller's grains mixing is usually manually directly in distiller's grains, then stirring but this kind of mixing method, distiller's grains is easy to form group, and starter is difficult to enter the inside of group distiller's grains, so that the mixing of starter is uneven, which will affect the fermentation effect of distiller's grains, in order to ensure the uniformity of starter scattered in distiller's grains, the group distiller's grains needs to be manually scattered before scattering starter, so as to cause slow mixing speed and low efficiency. In order to improve the mixing efficiency, a kind of distiller's grains scattering and mixing device is disclosed in the patent with publication number CN220969314U, which comprises a fixed frame, the fixed frame is connected with a walking wheel, the fixed frame is connected with a scattering mechanism, the fixed frame is fixedly connected with a push rod, the push rod is fixedly connected with a handle, the end of the fixed frame away from the push rod is provided with a starter scattering hopper, and the bottom of the starter scattering hopper is provided with a control mechanism for controlling the opening and closing of the starter scattering hopper outlet. The device in the scheme can quickly scatter distiller's grains and automatically scatter starter, effectively improving the efficiency of distiller's grains scattering. The distiller's grains mixing device in the patent is used to lay distiller's grains on the ground, then move the device on the distiller's grains, then scatter starter while scattering distiller's grains by the scattering mechanism, so as to mix the starter with the distiller's grains. However, the patent has the following shortcomings: 1. When the worker directly steps on the distiller's grains during the scattering and mixing of the device, the already scattered distiller's grains will be compacted and grouped by the worker. 2. After mixing, the worker needs to clean and gather the scattered and mixed distiller's grains, so as to facilitate collection, so that the mixing efficiency is improved, but the workload of the worker is increased. 3. The device itself is heavy, and the worker's physical consumption is large during long-time pushing. CONTENT OF UTILITY MODEL
[0003] The utility model intends to provide a kind of distiller's grains scattering and mixing device, to solve the problem of large worker's physical consumption of present distiller's grains scattering and mixing device.
[0004] To solve the above technical problems, the utility model provides the following technical scheme: a kind of distiller's grains scattering and mixing device, including support frame, drive mechanism and mixing mechanism;
[0005] One end of the support frame is provided with a pair of rollers for moving the support frame, and the other end of the support frame is fixedly connected with a handle;
[0006] The driving mechanism comprises a first motor fixed on the support frame, which is used to drive the rollers to rotate in operation, and further drive the support frame to move.
[0007] The stirring mechanism comprises a rotating shaft, a second motor and a koji placing mechanism, the rotating shaft is rotatably connected to the support frame, and a plurality of supporting rods for scattering the distiller's grains are evenly distributed on the rotating shaft; the second motor is fixedly connected to the support frame, and is used to drive the rotating shaft to rotate; the koji placing mechanism comprises a hopper fixed on the support frame, the width of the discharge opening of the hopper is the same as the width of the support frame, and a baffle for closing the discharge opening of the hopper is rotatably connected to the discharge opening of the hopper; a baffle controller is fixedly connected to the handle, and is used to control the closing size of the baffle closing the discharge opening of the hopper in use.
[0008] The working principle of the utility model is as follows: before use, the distiller's grains are laid flat on the ground, and the koji is added into the hopper; when the distiller's grains are scattered and stirred, the handle is held by hand to control the stability of the support frame, and then the first motor and the second motor are started; the first motor drives the rollers to rotate in operation, and the rollers drive the support frame and the hopper fixed on the support frame to move synchronously above the distiller's grains; in the moving process of the hopper, the baffle is controlled to rotate by the controller to leak the discharge opening of the hopper; at this time, the koji in the hopper falls onto the surface of the distiller's grains through the discharge opening under the action of gravity. When the second motor operates, the second motor drives the rotating shaft to rotate, and the rotating shaft drives the supporting rods to rotate around the rotating shaft; the supporting rods beat the distiller's grains laid flat on the ground, the agglomerated distiller's grains are scattered by beating, and the koji is mixed into the distiller's grains by beating of the supporting rods.
[0009] The utility model has the advantages of:
[0010] 1. The rollers installed on the support frame are driven to rotate by the operation of the first motor, and the rollers provide power for the movement of the support frame, so that when the distiller's grains are scattered and stirred, the worker only needs to hold the handle to control the stability of the support frame, and the amount of koji can be controlled by the controller, without the need to move the support frame by the handle, which greatly reduces the consumption of the worker's physical strength.
[0011] 2. When the first motor and the second motor operate, the vibration generated by the operation of the two motors can be effectively utilized to drive the hopper to vibrate, and the vibration of the hopper ensures that the koji will not be blocked at the discharge opening, facilitating the feeding of the koji.
[0012] Further, the support frame is in the shape of a rectangular frame.
[0013] Further, a universal wheel is fixedly installed below the support frame and below the handle. The purpose is that the universal wheel cooperates with the two rollers to form a triangular support point to support the support frame, and the universal wheel facilitates steering during use of the device.
[0014] Further, a torsion spring is installed at the rotating connection between the baffle and the hopper. The baffle controller is a brake handle, a brake wire is connected to the brake handle, and the end of the brake wire away from the brake handle is fixedly connected to the baffle. When in use, the brake handle is pinched, the brake wire is pulled by the brake handle, and the baffle is rotated about the rotating connection to expose the discharge port. At this time, the torsion spring is in a torsional state. When the brake handle is released, the brake wire is no longer restricted by the brake handle, and the baffle is rotated by the torsional force of the torsion spring to return to the initial state. When the brake handle is pinched, the size of the exposed discharge port during rotation of the baffle remains unchanged.
[0015] Further, the two rollers are fixedly connected to the two ends of a transmission shaft, the transmission shaft is rotatably connected to the lower surface of the support frame, a first drive wheel is fixedly connected to the output shaft of the first motor, and the first drive wheel is driven by the transmission shaft through a first belt. When in use, the first motor drives the first drive wheel to rotate, the first drive wheel drives the transmission shaft to rotate through the first belt, and the transmission shaft drives the two rollers to rotate.
[0016] Further, a second drive wheel is fixedly connected to the output shaft of the second motor, and the second drive wheel drives the rotating shaft through a second belt. When in use, the second motor drives the second drive wheel to rotate through the output shaft, and the second drive wheel drives the rotating shaft to rotate through the second belt.
[0017] Further, the handle includes two inclined long rods and a cross rod fixed to the top ends of the long rods, the bottom ends of the long rods are fixedly connected to the support frame, the brake handle is fixedly installed at the left end of the cross rod, and a speed regulating handle for regulating the rotating speed of the first motor is fixedly installed at the right end of the cross rod.
[0018] Further, an inclined push plate is fixedly connected to the lower surface of the support frame, and the push plate is located between the universal wheel and the rotating shaft. The push plate is used to push the distiller's grains to one side of the support frame. The purpose is that the push plate is used to push the distiller's grains that have been scattered and mixed to one side to gather, so that the workers only need to shovel the gathered distiller's grains along the route when collecting the distiller's grains, which saves the collection time of the distiller's grains, reduces the labor consumption, and improves the collection efficiency of the distiller's grains.
[0019] Further, two said long rod fixedly connected with control box, control box can be detachably connected with the battery, the battery and the first motor and the second motor electric signal connection, control box fixedly installed with the forward and reverse control button for controlling the second motor forward and reverse, for displaying the battery capacity of the battery capacity display, the speed regulating device of the second motor and the total power switch. Its purpose is, through the total power switch two motor and battery circuit, the battery capacity display real-time display battery capacity, when the battery capacity is too small, replace the battery or charge the battery in time, and when the rotating shaft needs to be reversed, press the forward and reverse control button, the rotating direction of the rotating shaft can be changed, and when the rotating speed of the rotating shaft needs to be adjusted, the rotating speed of the second motor can be adjusted by rotating the speed regulating device, so as to adjust the rotating speed of the rotating shaft.
[0020] Further, the thickness of the universal wheel is 6mm, and the diameter is 130mm; the thickness of the roller is 6mm, and the diameter is 250mm. Its purpose is to reduce the contact area of the roller and the universal wheel with the wine lees, and to avoid the roller and the universal wheel from crushing and compacting too much wine lees. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 The structure of the wine lees scattering and koji mixing device of the utility model is shown in the figure;
[0022] Figure 2 The right view of the wine lees scattering and koji mixing device of the utility model is shown in the figure;
[0023] Figure 3 The structure of the wine lees scattering and koji mixing device of the utility model is shown in the figure; Figure 2
[0024] Figure 4 The structure of the rotating shaft of the wine lees scattering and koji mixing device of the utility model is shown in the figure. DETAILED DESCRIPTION
[0025] The following will be further described in detail through specific embodiments:
[0026] The reference signs in the drawings of the specification include: crossbar 1, rotating handle 2, control box 3, long rod 4, first motor 5, hopper 6, baffle 601, roller 7, transmission shaft 8, support frame 9, second motor 10, brake handle 11, support rod 12, push plate 13, universal wheel 14, rotating shaft 15.
[0027] The embodiment is basically as shown in the accompanying drawings: Figure 1 ~ the accompanying drawings: Figure 4
[0028] The utility model provides a kind of distiller's grains scattering and mixing device, including support frame 9, drive mechanism and mixing mechanism;Support frame 9 is rectangular frame, and one pair of rollers 7 is installed in the front end of support frame 9, and the pair of rollers 7 is fixedly connected at the both ends of a transmission shaft 8, and the transmission shaft 8 is rotatably connected on the lower surface of support frame 9.The rear end of support frame 9 is fixedly connected with handle, and the handle includes two inclined long bars 4 and horizontal bar 1 fixed at the top end of long bar 4, and the bottom end of long bar 4 is fixedly connected on support frame 9, and brake handle 11 is fixedly installed at the left end of horizontal bar 1, and the right end of horizontal bar 1 is fixedly installed with speed regulating rotating handle 2 for adjusting the rotating speed of first motor 5.
[0029] Drive mechanism includes first motor 5, and first motor 5 is fixed on support frame 9, and first driving wheel is fixedly connected on the output shaft of first motor 5, and first driving wheel is driven by first belt from transmission shaft 8.
[0030] Mixing mechanism includes rotating shaft 15, second motor 10 and fermentation mechanism, and rotating shaft 15 is rotatably connected on support frame 9, and rotating shaft 15 is evenly distributed with several supporting rods 12 for scattering distiller's grains;Second motor 10 is fixedly connected on support frame 9, and second driving wheel is fixedly connected on the output shaft of second motor 10, and second driving wheel is driven by second belt from rotating shaft 15;Fermentation mechanism includes hopper 6 fixed on support frame 9, and the width of discharge port of hopper 6 is same with the width of support frame 9, and the discharge port of hopper 6 is rotatably connected with baffle 601 for closing the discharge port of hopper 6, and torsional spring is installed at the rotatable connection of baffle 601 and hopper 6, and brake handle 11 is fixedly connected on handle, and brake wire is connected on brake handle 11, and the end of brake wire away from brake handle 11 is fixedly connected with baffle 601.
[0031] The lower surface of support frame 9 is fixedly connected with inclined push plate 13, and push plate 13 is located between universal wheel 14 and rotating shaft 15, and push plate 13 is used to push distiller's grains to one side of support frame 9.
[0032] Control box 3 is fixedly connected on the two long bars 4, and battery is detachably connected in control box 3, and battery is electrically connected with first motor 5 and second motor 10, and control box 3 is fixedly installed with forward-reverse control button for controlling the forward and reverse rotation of second motor 10, power display for displaying the power of battery, speed regulating device of second motor 10 and total power switch.
[0033] The specific implementation process is as follows:
[0034] Before use, the dregs are laid on the ground, and the koji is added to the hopper 6. When the dregs are scattered and mixed, hold the handle with your hand, and then start the first motor 5 and the second motor 10. When the first motor 5 is running, the roller 7 is rotating, and the rotating speed of the first motor 5 can be adjusted by rotating the handle 2, so as to adjust the speed of the supporting frame 9 moving with the roller 7. When the roller 7 is rotating, the supporting frame 9 and the hopper 6 fixed on the supporting frame 9 move synchronously above the dregs. In the moving process of the hopper 6, pinch the brake handle 11 with your hand, and control the baffle 601 to rotate through the brake handle 11, so as to leak the discharge port of the hopper 6. At this time, the koji in the hopper 6 falls to the surface of the dregs through the discharge port under the action of gravity. When the second motor 10 is running, the shaft 15 is rotating, and the supporting rod 12 rotates around the shaft 15. When the supporting rod 12 rotates, the dregs laid on the ground are beaten, so as to scatter the dregs and mix the koji into the dregs. In the moving process of the supporting frame 9, the push plate 13 pushes the dregs that have been scattered and mixed to one side, so that the workers only need to shovel the gathered dregs along the route when collecting the dregs. In this scheme, the two motors are connected with the battery circuit through the main power switch, and the power display shows the power of the battery in real time, so as to replace the battery or charge the battery in time when the power is too low. When the shaft 15 needs to rotate reversely, press the forward and reverse control button to change the rotating direction of the shaft 15. When the rotating speed of the shaft 15 needs to be adjusted, rotate the speed regulating device to adjust the rotating speed of the second motor 10, so as to adjust the rotating speed of the shaft 15.
Claims
1. A device for dispersing and mixing distiller's grains, characterized in that: Includes a support frame, a drive mechanism, and a mixing mechanism; A pair of rollers for moving the support frame are installed at one end of the support frame, and a handle is fixedly connected to the end of the support frame opposite to the rollers; The drive mechanism includes a first motor, which is fixed on the support frame. The first motor is used to drive the roller to rotate during operation, thereby driving the support frame to move through the rotation of the roller. The mixing mechanism includes a rotating shaft, a second motor, and a discharging mechanism. The rotating shaft is rotatably connected to the support frame, and several support rods for breaking up the lees are evenly distributed on the rotating shaft. The second motor is fixedly connected to the support frame and is used to drive the rotating shaft to rotate. The discharging mechanism includes a hopper fixed to the support frame. The width of the hopper's outlet is the same as the width of the support frame. A baffle for closing the hopper's outlet is rotatably connected to the hopper's outlet. A baffle controller is fixedly connected to the handle. When in use, the baffle controller controls the degree of closure of the hopper's outlet.
2. The device for dispersing and mixing distiller's grains according to claim 1, characterized in that: The support frame is rectangular.
3. The device for dispersing and mixing distiller's grains according to claim 2, characterized in that: A caster wheel is fixedly installed at the bottom of the support frame, and the caster wheel is located below the handle.
4. The device for dispersing and mixing distiller's grains according to claim 3, characterized in that: A torsion spring is installed at the rotatable connection between the baffle and the hopper. The baffle controller is a brake handle with a brake line connected to it. The end of the brake line away from the brake handle is fixedly connected to the baffle.
5. The device for dispersing and mixing distiller's grains according to claim 4, characterized in that: A pair of rollers are fixedly connected to both ends of a drive shaft, which is rotatably connected to the lower surface of the support frame. A first drive wheel is fixedly connected to the output shaft of the first motor, and the first drive wheel is driven by the drive shaft via a first belt.
6. The device for dispersing and mixing distiller's grains according to claim 5, characterized in that: A second drive wheel is fixedly connected to the output shaft of the second motor, and the second drive wheel and the shaft are driven by a second belt.
7. The device for dispersing and mixing distiller's grains according to claim 6, characterized in that: The handle includes two inclined long rods and a crossbar fixed to the top of the long rods. The bottom end of the long rods is fixedly connected to the support frame. The brake handle is fixedly installed on the left end of the crossbar, and a speed regulating handle for adjusting the speed of the first motor is fixedly installed on the right end of the crossbar.
8. The device for dispersing and mixing distiller's grains according to claim 7, characterized in that: An inclined push plate is fixedly connected to the lower surface of the support frame. The push plate is located between the caster wheel and the pivot. The push plate is used to push the lees to one side of the support frame.
9. The device for dispersing and mixing distiller's grains according to claim 8, characterized in that: A control box is fixedly connected to the two long rods. A storage battery is detachably connected to the control box. The storage battery is electrically connected to the first motor and the second motor. The control box is fixedly equipped with forward and reverse control buttons for controlling the forward and reverse rotation of the second motor, a power display for displaying the battery power, a speed control device for the second motor, and a main power switch.
10. The device for dispersing and mixing distiller's grains according to claim 9, characterized in that: The universal wheel has a thickness of 6mm and a diameter of 130mm; the roller has a thickness of 6mm and a diameter of 250mm.
Citation Information
Patent Citations
A device for dispersing and breaking up distiller's grains
CN220969314U