Glass fiber chopped strand mat protofilament splitting and carding device for automobile

Abstract

The utility model belongs to the technical field of protofilament splitting and carding equipment, and discloses an automobile glass fiber chopped strand mat protofilament splitting and carding device which comprises a machine frame, a splitting mechanism is installed on the machine frame, a carding mechanism is further installed on the machine frame, and the splitting mechanism and the carding mechanism are arranged in parallel. The beam splitting mechanism is composed of a plurality of conical beam splitting needles driven by a first driving assembly and a beam splitting auxiliary roller driven by the same power. The carding mechanism comprises movable comb teeth mounted on the inner side of the rack, the movable comb teeth are driven and adjusted by a second driving assembly, the first driving assembly comprises a first driving motor mounted on the rack, a rotating rod is vertically and rotationally mounted on the inner side of the rack, and one end of the rotating rod is in transmission connection with an output shaft on the first driving motor; the conical beam splitting needles are arranged on the rotating rod in an annular array mode in the axial direction of the rotating rod. The glass fiber chopped strand mat bundle splitting device not only facilitates bundle splitting of glass fiber chopped strand mat protofilaments, but also facilitates carding of the glass fiber chopped strand mat protofilaments, and bundle splitting is uniform.

Description

Technical Field

[0001] This utility model relates to the technical field of raw fiber bundling and combing equipment, and in particular to a raw fiber bundling and combing device for automotive glass fiber chopped strand mat. Background Technology

[0002] Currently, in the production process of automotive chopped strand mat, the raw filament bundling and carding processes play a decisive role in the uniformity and mechanical properties of the final product.

[0003] Traditional processes often combine mechanical roller pressing and fixed carding, which can lead to uneven fiber splitting and local fiber agglomeration, affecting the wettability of chopped strand mat. Therefore, we propose a fiber splitting and carding device for automotive glass fiber chopped strand mat. Utility Model Content

[0004] In order to overcome the defects of the prior art mentioned above, the inventors conducted in-depth research and, after a great deal of creative work, completed this utility model.

[0005] Specifically, the technical problem to be solved by this utility model is to provide a fiber optic strand combing device for automotive glass fiber chopped mat, so as to solve the current technical problem that uneven bundling leads to local fiber agglomeration and affects the wettability of the strand comb.

[0006] To solve the above-mentioned technical problems, the present invention provides the following technical solution:

[0007] A fiberglass chopped strand mat filament bundling and combing device for automotive applications includes a frame, a bundling mechanism mounted on the frame, and a combing mechanism mounted on the frame, wherein the bundling mechanism and the combing mechanism are arranged in parallel.

[0008] The beam splitting mechanism consists of several tapered beam splitting needles driven by the first drive assembly and beam splitting auxiliary rollers driven by the same power.

[0009] The combing mechanism includes movable comb teeth installed inside the frame, and the movable comb teeth are driven and adjusted by a second drive component.

[0010] As an improved technical solution, the first drive assembly includes a first drive motor mounted on the frame, a rotating rod vertically and rotatably mounted on the inner side of the frame, and one end of the rotating rod being connected to the output shaft of the first drive motor. A plurality of the tapered splitting needles are arranged in a circular array on the rotating rod along the axial direction of the rotating rod.

[0011] A drive pulley is fixedly installed on the outer surface of the rotating rod, and a driven pulley is fixedly installed on the outer surface of the beam splitting auxiliary roller. The beam splitting auxiliary roller is vertically and rotatably installed on the inner side of the frame, and the beam splitting auxiliary roller is arranged parallel to the rotating rod. Belts are installed on the drive pulley and the driven pulley.

[0012] As an improved technical solution, the surface of the conical beam splitter is coated with a diamond-like carbon film.

[0013] As an improved technical solution, the outer surface of the rotating rod is provided with snap-fit ​​holes arranged in a ring array along the axial direction of the rotating rod. The bottom of the tapered beam splitter has an integrally formed snap-fit ​​post that corresponds to the snap-fit ​​hole, and the snap-fit ​​post is adapted to the snap-fit ​​hole. The tapered beam splitter is detached and installed on the rotating rod through the snap-fit ​​post and the snap-fit ​​hole.

[0014] As an improved technical solution, the movable comb teeth are composed of several moving columns, comb tooth protrusions, and sliding rods. The comb tooth protrusions are installed on the moving columns, the sliding rods pass through the moving columns, and both ends of the sliding rods are installed on the inner side of the frame.

[0015] As an improved technical solution, the second drive assembly includes a second drive motor, which is mounted on the frame. A lead screw is vertically and rotatably mounted on the inner side of the frame, and one end of the lead screw is connected to the output shaft of the second drive motor. A plurality of moving columns are threadedly connected to the outer surface of the lead screw.

[0016] As an improved technical solution, several of the moving columns and comb teeth are arranged along the axial direction of the lead screw.

[0017] After adopting the above technical solution, the beneficial effects of this utility model are:

[0018] 1. This utility model involves connecting the glass fiber chopped strand mat filaments to be bundled to an external winding device via a rotating rod and a bundling auxiliary roller. The first drive motor is then started, causing its output shaft to rotate the rotating rod. This rotating rod, in turn, rotates the conical bundling needles, thus bundling the glass fiber chopped strand mat filaments. Simultaneously, the rotating rod drives the drive pulley to rotate, which in turn drives the driven pulley to rotate. The driven pulley then rotates the bundling auxiliary roller, which assists in conveying the bundled glass fiber chopped strand mat filaments. During this process, the uniformity of the bundled glass fiber chopped strand mat filaments can be altered by disassembling the conical bundling needles arranged in a circular array along the axial direction of the rotating rod, thereby facilitating and ensuring uniform bundling of the filaments.

[0019] 2. In this utility model, by starting the second drive motor, the output shaft of the second drive motor drives the lead screw to rotate, the lead screw drives the moving column to move, and the moving column drives the comb tooth protrusion to move. During this period, the lead screw drives the moving column to move along the outer surface of the slide bar to change the density of the movable comb teeth until the density of the movable comb teeth is adjusted to the required density. Then, the bundled glass fiber chopped mat filaments are combed by the movable comb teeth to achieve the combing of the glass fiber chopped mat filaments, thereby facilitating the adjustment of the density of the movable comb teeth and thus facilitating the combing of the glass fiber chopped mat filaments. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0021] Figure 1 This is a schematic diagram of the main structure of this utility model.

[0022] Figure 2 This is a schematic diagram of the separation structure of the conical beam splitting needle and the rotating rod on the beam splitting mechanism of this utility model.

[0023] Figure 3 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle.

[0024] Figure 4 This is a schematic diagram of the combing mechanism of this utility model.

[0025] Explanation of reference numerals in the attached figures:

[0026] In the diagram: 1. Frame; 2. First drive motor; 3. Rotating rod; 301. Snap-fit ​​hole; 4. Conical splitting pin; 401. Snap-fit ​​post; 5. Drive pulley; 6. Belt; 7. Driven pulley; 8. Splitting auxiliary roller; 9. Second drive motor; 10. Lead screw; 11. Moving column; 12. Slide rod; 13. Comb tooth protrusion. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.

[0029] Meanwhile, the meaning of "and / or" or "and / or" appearing throughout the text is that it includes three options. Taking "A and / or B" as an example, it includes option A, option B, or an option that satisfies both A and B.

[0030] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this utility model.

[0031] Reference Figures 1-4 A device for bundling and combing automotive chopped strand mat filaments is provided. This device includes a frame 1, on which a bundling mechanism is installed, and a combing mechanism is also installed on the frame 1. The bundling mechanism and the combing mechanism are arranged in parallel.

[0032] The beam splitting mechanism consists of several tapered beam splitting needles 4 driven by the first drive assembly and beam splitting auxiliary rollers 8 driven by the same power.

[0033] The combing mechanism includes movable comb teeth installed inside the frame 1, which are driven and adjusted by a second drive assembly.

[0034] Reference Figures 1-3 The first drive assembly includes a first drive motor 2 mounted on a frame 1. A rotating rod 3 is vertically and rotatably mounted on the inner side of the frame 1, and one end of the rotating rod 3 is connected to the output shaft of the first drive motor 2. Several tapered splitting needles 4 are arranged in a ring array along the axial direction of the rotating rod 3 on the rotating rod 3.

[0035] A drive pulley 5 is fixedly installed on the outer surface of the rotating rod 3, and a driven pulley 7 is fixedly installed on the outer surface of the splitting auxiliary roller 8. The splitting auxiliary roller 8 is vertically and rotatably installed on the inner side of the frame 1, and the splitting auxiliary roller 8 is arranged parallel to the rotating rod 3. A belt 6 is installed on the drive pulley 5 and the driven pulley 7 to facilitate the splitting of glass fiber chopped strand mat filaments, and the splitting is uniform.

[0036] Reference Figure 2 and Figure 3 The surface of the tapered beam splitter 4 is coated with a diamond-like carbon film to extend the service life of the tapered beam splitter 4.

[0037] Reference Figure 2 and Figure 3 The outer surface of the rotating rod 3 is provided with snap-fit ​​holes 301 arranged in a ring array along the axial direction of the rotating rod 3. The bottom of the tapered bundle-splitting needle 4 has a snap-fit ​​post 401 integrally formed and corresponding to the snap-fit ​​hole 301. The snap-fit ​​post 401 is adapted to the snap-fit ​​hole 301. The tapered bundle-splitting needle 4 is disassembled and installed on the rotating rod 3 through the snap-fit ​​post 401 and the snap-fit ​​hole 301, so as to change the uniformity of the fiberglass chopped strand mat filament bundle by disassembling the tapered bundle-splitting needle 4 arranged in a ring array along the axial direction of the rotating rod 3.

[0038] Reference Figure 1 , Figure 2 as well as Figure 4 The movable comb teeth are composed of several moving posts 11, comb tooth protrusions 13, and sliding rods 12. The comb tooth protrusions 13 are installed on the moving posts 11, and the sliding rods 12 pass through the moving posts 11. Both ends of the sliding rods 12 are installed on the inner side of the frame 1 to form adjustable movable comb teeth.

[0039] Reference Figure 1 , Figure 2 as well as Figure 4 The second drive assembly includes a second drive motor 9, which is mounted on a frame 1. A lead screw 10 is vertically and rotatably mounted on the inner side of the frame 1, and one end of the lead screw 10 is connected to the output shaft of the second drive motor 9. Several movable columns 11 are threadedly connected to the outer surface of the lead screw 10 to adjust the density of the movable comb teeth, thereby facilitating the combing of glass fiber chopped strand mat filaments.

[0040] Reference Figure 1 and Figure 4 Several movable columns 11 and comb teeth protrusions 13 are arranged along the axial direction of the lead screw 10.

[0041] In practical use, the glass fiber chopped mat filaments to be bundled are connected to an external winding device via a rotating rod 3 and a bundling auxiliary roller 8. Then, the first drive motor 2, which is fixed on the frame 1, is started. At this time, the output shaft of the first drive motor 2 drives the rotating rod 3 to rotate, and the rotating rod 3 drives the conical bundling needle 4 to rotate, thus bundling the glass fiber chopped mat filaments. At the same time, the rotating rod 3 drives the drive pulley 5 to rotate, and the drive pulley 5 drives the belt 6 to drive the transmission. The belt 6 drives the driven pulley 7 to rotate, and the driven pulley 7 drives the bundling auxiliary roller 8 to rotate. The bundling auxiliary roller 8 assists in conveying the bundled glass fiber chopped mat filaments. During this period, the uniformity of the bundled glass fiber chopped mat filaments can be changed by disassembling the conical bundling needle 4, which is arranged in a ring array along the axial direction of the rotating rod 3, thereby facilitating the bundling of the glass fiber chopped mat filaments and ensuring uniform bundling.

[0042] Then, by starting the second drive motor 9 fixed on the frame 1, the output shaft of the second drive motor 9 drives the lead screw 10 to rotate. The lead screw 10 drives the moving column 11 to move, and the moving column 11 drives the comb tooth protrusion 13 to move. During this period, the lead screw 10 drives the moving column 11 to move along the outer surface of the slide bar 12 to change the density of the movable comb teeth until the density of the movable comb teeth is adjusted to the required density. Then, the bundled glass fiber chopped mat filaments are combed by the movable comb teeth to achieve the combing of the glass fiber chopped mat filaments, thereby facilitating the adjustment of the density of the movable comb teeth and thus facilitating the combing of the glass fiber chopped mat filaments. This device not only facilitates the bundling of glass fiber chopped mat filaments and ensures uniform bundling, but also facilitates the combing of glass fiber chopped mat filaments.

[0043] It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of protection of this utility model. Furthermore, it should be understood that after reading the technical description of this utility model, those skilled in the art can make various alterations, modifications, and / or variations to this utility model, and all such equivalent forms also fall within the scope of protection defined by the appended claims.

Claims

1. A device for bundling and combing chopped strand mat fiberglass for automobiles, comprising a frame (1), characterized in that: A bundling mechanism is installed on the frame (1), and a combing mechanism is also installed on the frame (1). The bundling mechanism and the combing mechanism are arranged in parallel. The beam splitting mechanism consists of a plurality of tapered beam splitting needles (4) driven by a first drive assembly and a beam splitting auxiliary roller (8) driven by the same power. The combing mechanism includes movable comb teeth installed inside the frame (1), and the movable comb teeth are driven and adjusted by a second drive component.

2. The automotive glass fiber chopped strand mat filament bundling and combing device according to claim 1, characterized in that: The first drive assembly includes a first drive motor (2) mounted on the frame (1), a rotating rod (3) is vertically and rotatably mounted on the inner side of the frame (1), and one end of the rotating rod (3) is connected to the output shaft on the first drive motor (2) for transmission. A plurality of the tapered splitting needles (4) are arranged in a ring array along the axial direction of the rotating rod (3) on the rotating rod (3). The outer surface of the rotating rod (3) is fixedly equipped with a drive pulley (5), and the outer surface of the splitting auxiliary roller (8) is fixedly equipped with a driven pulley (7). The splitting auxiliary roller (8) is vertically and rotatably installed on the inner side of the frame (1), and the splitting auxiliary roller (8) is arranged parallel to the rotating rod (3). The drive pulley (5) and the driven pulley (7) are equipped with belts (6).

3. The automotive glass fiber chopped strand mat filament bundling and combing device according to claim 2, characterized in that: The surface of the conical beam splitter (4) is coated with a diamond-like carbon film.

4. The automotive glass fiber chopped strand mat filament bundling and combing device according to claim 2, characterized in that: The outer surface of the rotating rod (3) is provided with snap-fit ​​holes (301) arranged in a ring array along the axial direction of the rotating rod (3). The bottom of the tapered beam splitter (4) has a snap-fit ​​post (401) integrally formed and corresponding to the snap-fit ​​hole (301). The snap-fit ​​post (401) is adapted to the snap-fit ​​hole (301). The tapered beam splitter (4) is detached and installed on the rotating rod (3) through the snap-fit ​​post (401) and the snap-fit ​​hole (301).

5. The automotive glass fiber chopped strand mat filament bundling and combing device according to claim 1, characterized in that: The movable comb teeth are composed of several movable columns (11), comb teeth protrusions (13), and slide bars (12). The comb teeth protrusions (13) are installed on the movable columns (11), the slide bars (12) pass through the movable columns (11), and both ends of the slide bars (12) are installed on the inner side of the frame (1).

6. The automotive glass fiber chopped strand mat filament bundling and combing device according to claim 5, characterized in that: The second drive assembly includes a second drive motor (9), which is mounted on the frame (1). A lead screw (10) is vertically and rotatably mounted on the inner side of the frame (1), and one end of the lead screw (10) is connected to the output shaft of the second drive motor (9). A plurality of moving columns (11) are threadedly connected to the outer surface of the lead screw (10).

7. The automotive glass fiber chopped strand mat filament bundling and combing device according to claim 6, characterized in that: Several of the movable columns (11) and comb teeth protrusions (13) are arranged along the axial direction of the lead screw (10).

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