Environment-friendly edge cutting device for continuous production of cool undershirt cloth

By designing an environmentally friendly edge-cutting device, the problems of waste pollution and insufficient edge-cutting precision in the continuous production of cool-feel sweat-wicking fabric by traditional edge-cutting devices have been solved, realizing efficient and environmentally friendly edge-cutting operation and meeting the needs of high-speed production.

CN224031360UActive Publication Date: 2026-03-24WUXI MAX TEXTILE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Traditional edge-cutting devices generate a large amount of waste and pollute the environment during the continuous production of cool-feel sweat-wicking fabrics. They also have limited edge-cutting precision and cannot meet the demands of high-speed production.

Method used

An environmentally friendly edge-cutting device was designed, including a transmission roller, a limiting rod, a clamping component, a cutting machine base, a dust collection box, and an airbag system. The movement of the clamping component and the lifting of the blade are controlled by a cylinder and an electric push rod. Combined with the airbag and adsorption box to purify dust, it achieves precise cutting and dust collection.

Benefits of technology

It achieves efficient and precise edge cutting operations, reduces dust pollution, protects the environment and the health of operators, and meets the high-speed requirements of continuous production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an environment-friendly edge cutting device for continuous production of cool undershirt cloth, which comprises a frame body, a transmission roller, a limiting rod, a first clamping piece, a second clamping piece and a third clamping piece which are sequentially arranged on the frame body, a cutting machine seat which is arranged on the limiting rod in a sliding manner, and a dust collecting box which is arranged at the bottom of the cutting machine seat, a telescopic air cylinder used for being connected with the third clamping piece is arranged on the side wall of one side of the frame body. The single jersey is fixed through the first clamping piece and the second clamping piece, the problem of unstable edge cutting is avoided, the clamping and stretching length can be controlled through the telescopic air cylinder, and therefore the edge cutting width is controlled, practicability is high, and the high-speed requirement for continuous production is met; chippings such as dust generated when the single jersey is cut by the blade can directly fall into the dust collecting box, so that pollution caused by dust flying is effectively prevented.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cloth trimming device technical field, concretely relates to a kind of for the continuous production of cool sweat cloth environmental protection type trimming device. BACKGROUND

[0002] In the production process of cool sweat cloth, continuous production mode can improve production efficiency and reduce production cost. Compared with intermittent production, continuous production can reduce the frequent start-stop of equipment, reduce equipment wear and tear, and ensure the stability of product quality. However, continuous production also faces many challenges, and the trimming process is a key link.

[0003] When the traditional trimming device performs trimming operation on cool sweat cloth, a large amount of cloth edge waste will be generated. If these wastes are not properly treated, they will pollute the environment. Some small enterprises may directly discard the waste, which is difficult to naturally degrade and will accumulate in the environment, affecting soil and water quality. Although some enterprises will collect the waste, the subsequent treatment method is often not environmentally friendly, such as simple incineration, which may produce harmful gases and pollute the atmospheric environment.

[0004] The trimming precision of the traditional trimming device is limited. In the continuous production process of cool sweat cloth, inaccurate trimming may result in uneven product edges, affecting the appearance quality of the product and reducing the grade of the product. Moreover, the trimming speed of the traditional trimming device may not meet the high-speed demand of continuous production. When the production speed is increased, trimming instability and other phenomena may occur, thereby affecting the production efficiency of the entire production line. SUMMARY

[0005] To solve the above technical problems, the utility model provides an environmental protection type trimming device for continuous production of cool sweat cloth.

[0006] The technical scheme of the utility model is an environmental protection type trimming device for continuous production of cool sweat cloth: including a frame body, a transmission roller, a limiting rod, a first clamping piece, a second clamping piece and a third clamping piece arranged in sequence on the frame body, a cutting machine seat slidingly arranged on the limiting rod, and a dust collection box arranged at the bottom of the cutting machine seat, and a telescopic cylinder arranged on one side wall of the frame body for connecting with the third clamping piece.

[0007] A motor is arranged on the cutting machine seat, a rack is arranged on the limiting rod, a gear meshingly connected with the rack is rotatably arranged on the cutting machine seat, and the gear is connected with the output end of the motor; a first electric push rod is further arranged at the bottom of the cutting machine seat, and a blade is arranged on the output end of the first electric push rod; the third clamping piece includes a bracket, a plurality of clamping plates arranged at intervals on the bracket, and a second electric push rod arranged inside the bracket for controlling the opening and closing of the clamping plates.

[0008] Explanation: The telescopic air cylinder controls the movement of the third clamping piece, and the electric push rod controls the lifting of the blade, making the operation of the whole trimming device more convenient; the clamping plate of the third clamping piece is controlled to open and close by the second electric push rod, which not only can adapt to different widths of sweat cloth, but also can adjust the clamping force of the clamping plate according to the different thickness or material characteristics of the sweat cloth. In this way, while ensuring the clamping effect, it can avoid excessive extrusion or damage to the sweat cloth, and improve the adaptability of the device to different cool sweat cloth products.

[0009] Further, a first air bag is arranged between the frame and the support, and a plurality of air outlets are arranged on the frame on one side of the clamping plate in a spaced manner, and the air outlets are connected with the first air bag through a conduit and a check valve.

[0010] Explanation: When the cutting is completed, the third clamping piece moves inward to prepare to clamp the new edge to be cut, at this time the telescopic air cylinder is retracted, the first air bag is extruded, the gas is sprayed from the air outlet, and the dust after cutting is sprayed into the upper part of the dust collection box, avoiding the diffusion of dust outward.

[0011] Further, a baffle is arranged on one side of the dust collection box, a plurality of air inlets are arranged on the baffle in a spaced manner, a filter plate is arranged on the surface of the air inlet, and the air inlet is connected with the first air bag through a conduit and a check valve.

[0012] Explanation: When the cutting is about to be carried out, the third clamping piece moves outward, at this time the telescopic air cylinder is stretched, and the first air bag inhales, the dust is sucked into the dust collection box through the air inlet, and the filter plate avoids the dust entering the first air bag.

[0013] Further, a second air bag is arranged between the frame and the cutting machine base, a water tank is arranged on the frame and connected with the second air bag through a conduit and a check valve; a spray head is arranged on the frame above the dust collection box, and the spray head is connected with the water tank through a conduit and a check valve.

[0014] Explanation: The water mist sprayed by the spray head can adsorb the tiny dust particles generated during cutting, avoid the dust in the dust collection box from escaping, further reduce the dust concentration in the workshop, and improve the environmental protection effect.

[0015] Further, an adsorption box is arranged on the frame at the top of the cutting machine base, a plurality of fine holes are arranged on the surface of the adsorption box, and activated carbon is filled in the inside.

[0016] Explanation: The multiple fine holes on the surface of the adsorption box can make the surrounding air enter the box, and the activated carbon filled inside has strong adsorption capacity; during the cutting process, the tiny dust, peculiar smell, harmful gas and a small amount of organic volatile substances generated during the cutting process will be adsorbed by the activated carbon, thereby purifying the air in the workshop, improving the working environment and protecting the health of the operators.

[0017] Further, the first clamping member comprises a first bottom plate fixedly arranged on the frame body, a first pressing plate slidingly and detachably arranged on the frame body, and a third electric push rod arranged on the frame body and having an output end fixedly connected with the pressing plate; and the second clamping member comprises a second bottom plate fixedly arranged on the frame body, a second pressing plate slidingly and detachably arranged on the frame body, and a fourth electric push rod arranged on the frame body and having an output end fixedly connected with the pressing plate.

[0018] Explanation: The third electric push rod in the first clamping member and the fourth electric push rod in the second clamping member respectively control the movement of the first pressing plate and the second pressing plate. Through the precise control of the electric push rod, the clamping force between the pressing plate and the bottom plate can be accurately adjusted according to the thickness and material of the cool sweat cloth. In this way, the sweat cloth can be firmly clamped during the cutting process to prevent displacement, and the sweat cloth can also be prevented from being damaged due to excessive clamping force.

[0019] The utility model discloses the beneficial effect is: motor controls the movement of cutting machine base through the gear and the rack on the limit rod meshing, and this structure can realize the accurate movement of cutting machine base, guarantees cutting efficiency, through first clamping member, second clamping member, during the cutting edge process, both sides clamping can firmly fix sweat cloth, prevent cloth displacement when cutting, avoid the problem of cutting edge instability to occur, the multiple clamping plates in third clamping member can be controlled open and close through second electric push rod, can adapt to sweat cloth of different width, make clamping more stable and flexible, further ensure the precision of cutting, avoid cutting failure or cutting quality decline due to cloth swing, help to maintain the smooth performance of continuous production, extract sweat cloth and cut, through telescopic pneumatic cylinder, the length of clamping and stretching can be controlled, thereby the width of cutting edge is controlled, and the practicality is high, satisfies the high -speed demand of continuous production, cutting machine base bottom is provided with dust collection box, and during the cutting edge process, the dust and the like debris generated when the blade cuts sweat cloth can directly fall into the dust collection box, this design effectively prevents the dust from flying in the production workshop, reduces the pollution of dust to the workshop environment, simultaneously is also favorable to the health of operator, and the environmental protection concept is reflected. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is the whole structure schematic diagram of the utility model embodiment 1;

[0021] Figure 2This is a schematic diagram of the structure of the cutting machine base in Embodiment 1 of this utility model;

[0022] Figure 3 This is a schematic diagram of the gear structure in Embodiment 1 of this utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the clamping plate in Embodiment 1 of this utility model;

[0024] Figure 5 This is a schematic diagram of the adsorption box in Embodiment 2 of this utility model;

[0025] Figure 6 This is a schematic diagram of the structure of the second airbag in Embodiment 3 of this utility model;

[0026] Figure 7 This is a schematic diagram of the structure of the spray head in Embodiment 3 of this utility model;

[0027] Among them, 1-frame, 2-transfer roller, 3-limiting rod, 4-cutting machine base, 41-motor, 42-gear, 43-electric push rod, 5-first clamping component, 6-second clamping component, 7-telescopic cylinder, 8-third clamping component, 81-bracket, 82-clamping plate, 83-second electric push rod, 9-dust collection box, 91-first airbag, 92-air nozzle, 93-baffle, 94-second airbag, 95-water tank, 96-spray head, 97-adsorption box. Detailed Implementation

[0028] The present invention will now be described in more detail with reference to specific embodiments, so as to better demonstrate the advantages of the present invention.

[0029] Example 1: As Figure 1 An environmentally friendly edge-cutting device for continuous production of cooling sweat fabric is shown, comprising a frame 1, a transmission roller 2, a limiting rod 3, a first clamping member 5, a second clamping member 6 and a third clamping member 8 arranged sequentially on the frame 1, a cutting machine base 4 slidably arranged on the limiting rod 3, and a dust collection box 9 arranged at the bottom of the cutting machine base 4. A telescopic cylinder 7 for connecting with the third clamping member 8 is provided on one side wall of the frame 1.

[0030] like Figure 2 , 3 As shown, a motor 41 is provided on the cutting machine base 4, a rack 31 is provided on the limiting rod 3, and a gear 42 that meshes with the rack 31 is rotatably provided on the cutting machine base 4. The gear 42 is connected to the output end of the motor 41. A first electric push rod 43 is also provided at the bottom of the cutting machine base 4, and a blade is provided on the output end of the first electric push rod 43.

[0031] The third clamping member 8 comprises a support 81, a plurality of clamping plates 82 arranged at intervals on the support 81, and a second electric push rod 83 arranged inside the support 81 and used for controlling the opening and closing of the clamping plates 82;

[0032] The first clamping member 5 comprises a first bottom plate fixedly arranged on the frame body 1, a first pressing plate slidingly connected to the frame body 1, and a third electric push rod arranged on the frame body 1 and having an output end fixedly connected to the pressing plate;

[0033] The second clamping member 6 comprises a second bottom plate fixedly arranged on the frame body 1, a second pressing plate slidingly connected to the frame body 1, and a fourth electric push rod arranged on the frame body 1 and having an output end fixedly connected to the pressing plate;

[0034] As shown in Figure 1 , 4 The frame body 1 and the support 81 are provided with a first air bag 91, the frame body 1 on one side of the clamping plate 82 is provided with a plurality of air injection ports 92 arranged at intervals, and the air injection ports 92 and the first air bag 91 are connected through a pipe and a check valve;

[0035] The dust collecting box 9 is provided with a baffle 93 on one side, the baffle 93 is provided with a plurality of air suction ports arranged at intervals, the air suction ports are provided with filter plates on surfaces, the air suction ports and the first air bag 91 are connected through a pipe and a check valve, the filter plates are cleaned once a week to remove residual dust in the filter plates, and the filter plates are replaced once a year.

[0036] It should be noted that the embodiment also comprises a power supply and a controller, and the power supply, the controller, the telescopic air cylinder 7, the electric push rod 43, the second electric push rod 83, the third electric push rod, the fourth electric push rod, the pipe, the check valve, and the activated carbon are all commercially available products, and will not be described here;

[0037] The telescopic air cylinder 7, the first electric push rod 43, the second electric push rod 83, the third electric push rod, and the fourth electric push rod in the embodiment are electrically connected with the power supply and the controller, respectively.

[0038] The working principle of the embodiment is as follows:

[0039] The cool sweat cloth is transmitted by the transmission roller 2 on the frame 1, the first clamping piece 5 is pushed by the third electric push rod to cooperate with the first bottom plate, the second clamping piece 6 is pushed by the fourth electric push rod to cooperate with the second bottom plate to jointly position the sweat cloth, the third clamping piece 8 is controlled by the second electric push rod 83 to open and close the clamping plate 82, the telescopic cylinder 7 moves the third clamping piece 8 according to the instruction of the controller, thereby pulling the edge of the cool sweat cloth to be cut, controlling the width of the cut edge, the motor 41 on the cutting machine base 4 drives the gear 42 meshing with the rack 31 of the limiting rod 3 to rotate to realize horizontal movement, the first electric push rod 43 at the bottom controls the blade to rise and cut, the first air bag 91 supplies air to the air outlet 92 to form an air curtain to prevent dust, and the dust collecting box 9 on one side of the baffle 93 inhales the dust into the dust collecting box 9 through the connection with the first air bag 91, the power supply and the controller coordinate the work of the telescopic cylinder 7 and each electric push rod component.

[0040] Example 2: As shown in Figure 4 , the difference between this embodiment and example 1 is that, as shown in Figure 5 , 6 , an adsorption box 97 is further arranged on the frame 1 at the top of the cutting machine base 4, the surface of the adsorption box 97 is provided with a plurality of fine holes with a pore size of 3-4mm, and the inside is filled with activated carbon particles with a particle size of 8-10mm.

[0041] Example 3: The difference between this embodiment and example 1 is that, as shown in Figure 7 , a second air bag 94 is further arranged between the frame 1 and the cutting machine base 4, a water tank 95 is arranged on the frame 1 and connected with the second air bag 94 through a conduit and a check valve; a spray head 96 is arranged on the frame 1 above the dust collecting box 9, and the spray head 96 is connected with the water tank 95 through a conduit and a check valve; the spray head 96, the conduit and the check valve are commercially available products.

Claims

1. An environmentally friendly edge-cutting device for continuous production of cooling sweat-feel fabric, characterized in that, The frame includes a frame (1), a transmission roller (2), a limiting rod (3), a first clamping member (5), a second clamping member (6) and a third clamping member (8) arranged sequentially on the frame (1), a cutting machine base (4) slidably arranged on the limiting rod (3), and a dust collection box (9) arranged at the bottom of the cutting machine base (4). A telescopic cylinder (7) for connecting with the third clamping member (8) is provided on one side wall of the frame (1). The cutting machine base (4) is equipped with a motor (41), the limiting rod (3) is equipped with a rack (31), and the cutting machine base (4) is rotatably equipped with a gear (42) that meshes with the rack (31). The gear (42) is connected to the output end of the motor (41). The bottom of the cutting machine base (4) is also equipped with a first electric push rod (43), and the output end of the first electric push rod (43) is equipped with a blade. The third clamping member (8) includes a bracket (81), a plurality of clamping plates (82) spaced apart on the bracket (81), and a second electric push rod (83) disposed inside the bracket (81) and used to control the opening and closing of the clamping plates (82).

2. The environmentally friendly edge-cutting device for continuous production of cooling sweat-feel fabric according to claim 1, characterized in that, A first airbag (91) is provided between the frame (1) and the support (81). Multiple air nozzles (92) are provided at intervals on the frame (1) located on one side of the clamp (82). The air nozzles (92) are connected to the first airbag (91) through a conduit and a check valve.

3. The environmentally friendly edge-cutting device for continuous production of cooling sweat-feel fabric according to claim 2, characterized in that, A baffle (93) is provided on one side of the dust collection box (9), and multiple air inlets are provided at intervals on the baffle (93). A filter plate is provided on the surface of the air inlet, and the air inlet is connected to the first air bag (91) through a conduit and a check valve.

4. The environmentally friendly edge-cutting device for continuous production of cooling sweat-feel fabric according to claim 1, characterized in that, A second airbag (94) is also provided between the frame (1) and the cutting machine base (4). A water tank (95) is provided on the frame (1) and connected to the second airbag (94) through a conduit and a check valve. A spray head (96) is provided on the frame (1) above the dust collection box (9). The spray head (96) is connected to the water tank (95) through a conduit and a check valve.

5. An environmentally friendly edge-cutting device for continuous production of cooling sweat-feel fabric according to claim 1, characterized in that, An adsorption box (97) is also provided on the frame (1) located on the top of the cutting machine base (4). The surface of the adsorption box (97) is provided with multiple fine holes and the interior is filled with activated carbon.

6. The environmentally friendly edge-cutting device for continuous production of cooling sweat-feel fabric according to claim 1, characterized in that, The first clamping member (5) includes a first base plate fixedly mounted on the frame (1), a first pressure plate slidably mounted on the frame (1), and a third electric push rod mounted on the frame (1) with its output end fixedly connected to the pressure plate; the second clamping member (6) includes a second base plate fixedly mounted on the frame (1), a second pressure plate slidably mounted on the frame (1), and a fourth electric push rod mounted on the frame (1) with its output end fixedly connected to the pressure plate.