Light aggregate prefabricated constructional column

By adopting lightweight aggregate precast structural columns and modular connection components, the problems of weight and installation accuracy of heavy precast structural columns have been solved, achieving lightweight and efficient installation, which is suitable for small and medium-sized projects.

CN224032010UActive Publication Date: 2026-03-24THE FOURTH OF CHINA CONSTR SEVENTH ENG
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing precast integrated structural columns are too heavy, requiring heavy machinery for hoisting. They also have high precision requirements for on-site installation, resulting in high transportation and labor costs, which limits their application in small and medium-sized projects.

Method used

Lightweight aggregates such as fly ash ceramsite are used to make one-piece precast structural columns, which are reinforced with steel bars and connected by connecting components such as inner and outer connecting plates and screws, simplifying the installation process and reducing reliance on heavy machinery.

Benefits of technology

It achieves lightweight components, reduces transportation and hoisting costs, improves installation efficiency and structural stability, and is suitable for small and medium-sized projects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a light aggregate prefabricated constructional column, and relates to the technical field of building construction, a plurality of steel bars are arranged in the prefabricated constructional column, the steel bars are arranged in the extension direction of the prefabricated constructional column, reserved grooves are formed in the two ends of the prefabricated constructional column respectively, the two ends of each steel bar are arranged in the corresponding reserved grooves respectively, and the reserved grooves are used for being connected with floor slabs; the prefabricated constructional column is an integrally-formed lightweight aggregate constructional column; the reinforcing steel bars are connected through a plurality of connecting assemblies distributed in the extension direction of the prefabricated constructional column, each connecting assembly comprises a plurality of inner connecting plates and a plurality of outer connecting plates, the reinforcing steel bars are arranged between the inner connecting plates and the outer connecting plates, the inner connecting plates are sequentially connected end to end to form a cylinder structure, and the inner connecting plates and the outer connecting plates are fixedly connected. The prefabricated column is integrally formed by adopting light aggregate (such as fly ash ceramsite), so that the self weight of the component is greatly reduced, the overweight problem of the traditional prefabricated column is solved, the dependence on heavy machinery is reduced, and the transportation and hoisting costs are reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of building construction, and particularly relates to a light aggregate prefabricated structural column. BACKGROUND

[0002] The integral prefabricated structural column is an important component of modern building industrialization, realizes efficient production and rapid installation through standardization prefabrication, and is widely applied in fabricated buildings due to the characteristics of high integrity and stable quality. The technology forms reliable connection through the embedded connecting piece and the main body structure, can effectively improve construction efficiency and reduce on-site wet work.

[0003] However, the current mainstream integral prefabricated structural column still has significant defects: the weight of the single component generally exceeds 1 ton, and heavy machinery needs to be relied on for hoisting; the on-site installation has strict requirements on node precision, and secondary formwork pouring is often required; the transportation and labor costs are high, which seriously restricts the promotion value of the integral prefabricated structural column in small and medium-sized projects. UTILITY MODEL CONTENT

[0004] The utility model aims at the problems in the prior art, and provides a light aggregate prefabricated structural column, which is light in quality, simple in structure and convenient to install.

[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0006] The utility model provides a light aggregate prefabricated structural column, a plurality of reinforcing steels are arranged in the prefabricated structural column, the reinforcing steels are arranged along the extension direction of the prefabricated structural column, the two ends of the prefabricated structural column are respectively provided with reserved grooves, the two ends of the reinforcing steels are respectively arranged in the corresponding reserved grooves, and the reserved grooves are used for connecting floor slabs.

[0007] The prefabricated structural column is an integrally formed light aggregate structural column.

[0008] A plurality of connecting assemblies distributed along the extension direction of the prefabricated structural column are used for connecting the reinforcing steels, the connecting assembly comprises a plurality of inner connecting plates and a plurality of outer connecting plates, the reinforcing steels are arranged between the inner connecting plates and the outer connecting plates, the inner connecting plates are sequentially connected in a head-to-tail mode to form a cylindrical structure, and the inner connecting plates and the outer connecting plates are fixedly connected.

[0009] Optionally, the inner side of the outer connecting plate has an arc-shaped groove, the arc-shaped groove is matched with the outer wall of the reinforcing steel, the reinforcing steel is arranged in the groove, and positioning is realized.

[0010] Optionally, a plurality of first holes are arranged on the outer connecting plate, a plurality of second holes are arranged on the inner connecting plate correspondingly, and threads are arranged in the second holes, the screw is screwed through the first hole and the second hole, and the inner connecting plate (4) and the outer connecting plate (3) are fixed.

[0011] Optionally, the plurality of first holes are arranged on both sides of the groove respectively.

[0012] Optionally, the second hole is a long hole.

[0013] Optionally, the two adjacent inner connecting plates are perpendicular to each other, and a reinforcing rib is arranged between the two adjacent inner connecting plates.

[0014] Optionally, the integrally-formed light aggregate construction column is an integrally-formed fly ash ceramsite light aggregate prefabricated construction column.

[0015] Optionally, an anti-oxidation layer is arranged on the surface of the prefabricated construction column.

[0016] The beneficial effects of the light aggregate prefabricated construction column provided by the utility model include:

[0017] The light aggregate prefabricated construction column provided by the utility model has the following beneficial effects:

[0018] Lightweight: integrally formed by light aggregate (such as fly ash ceramsite), greatly reduces the self weight of the component, solves the problem of overweight of the traditional prefabricated column, reduces the dependence on heavy machinery, reduces the transportation and hoisting cost, and improves the applicability of small and medium-sized projects. Modular connection improves installation efficiency: the design of the reserved groove and the connecting assembly realizes rapid positioning, simplifies the docking process with the main structure; the arc-shaped groove of the outer connecting plate accurately fixes the reinforcing steel bars, and the screw connection replaces the traditional welding process, shortens the construction period; the long hole design allows the installation error to be adjusted slightly, reduces the node precision requirement, and enhances the construction fault tolerance. Strong structural stability: the inner connecting plates are arranged vertically and alternately, and the reinforcing rib is designed, forming a spatial net-like framework, improving the overall shear and bending resistance. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments. It should be understood that the following drawings only show some embodiments of the present application, and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.

[0020] Figure 1 Fig. 1 is a structural schematic diagram of a light aggregate prefabricated construction column according to Embodiment 1 of the present application;

[0021] Figure 2Figure 1 is a schematic diagram of a steel bar connection of the steel bar connection of the embodiment 1 of the present application;

[0022] Figure 3 Figure 2 is a schematic diagram of a steel bar connection of the steel bar connection of the embodiment 2 of the present application;

[0023] Figure 4 Figure 3 is a schematic diagram of a steel bar connection of the steel bar connection of the embodiment 2 of the present application;

[0024] Figure 5 Figure 4 is a schematic diagram of an enlarged structure of A of the steel bar connection of the embodiment 2 of the present application. Figure 3 Figure 5 is a schematic diagram of an enlarged structure of B of the steel bar connection of the embodiment 2 of the present application.

[0025] Figure 6 is a schematic diagram of the steel bar connection of the steel bar connection of the embodiment 2 of the present application. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are some embodiments of the present application, but not all the embodiments of the present application. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. It should be noted that, in the case of no conflict, each feature in the embodiments of the present application can be combined with each other, and the combined embodiments are still within the protection scope of the present application.

[0027] The current mainstream integrated prefabricated construction column still has significant defects: the weight of the monomer component generally exceeds 1 ton, and needs to rely on heavy machinery hoisting; the on-site installation has strict requirements on the node precision, and often needs secondary formwork pouring; the transportation and labor costs are high, which seriously restricts its popularization value in small and medium-sized projects. In order to solve the above problems, the embodiments of the present application provide a lightweight aggregate prefabricated construction column, which is light in quality, simple in structure and convenient to install.

[0028] As Figure 1As shown, the embodiment 1 of the present application provides a lightweight aggregate prefabricated construction column, a plurality of steel bars 2 are arranged in the prefabricated construction column 1, the steel bars 2 are arranged along the extension direction of the prefabricated construction column 1, the two ends of the prefabricated construction column 1 are respectively provided with a reserved slot 11, the two ends of the steel bar 2 are respectively arranged in the corresponding reserved slot 11, and the reserved slot 11 is used for connecting a floor slab; the prefabricated construction column 1 is an integrally formed lightweight aggregate construction column; the plurality of steel bars 2 are connected to each other through a plurality of connecting assemblies distributed along the extension direction of the prefabricated construction column 1, the connecting assembly comprises a plurality of inner connecting plates 4 and a plurality of outer connecting plates 3, the steel bars 2 are arranged between the inner connecting plates 4 and the outer connecting plates 3, the inner connecting plates 4 are sequentially connected in a head-to-tail manner to form a cylindrical structure, and the inner connecting plates 4 and the outer connecting plates 3 are fixedly connected. Through the arrangement of the steel bars 2 along the extension direction of the column body and the design of the two end reserved slots 11, the reliable anchoring of the column body and the floor slab is ensured, and the overall structural stability is improved; the combined structure of the inner connecting plates 4 and the outer connecting plates 3 replaces the traditional welding / pouring process, simplifies the prefabrication process, and reduces the complexity of on-site installation; the modularized quick assembly is realized through the screw 31 connection, the dependence on heavy machinery is reduced, and the construction period is significantly shortened. The prefabricated construction column 1 is suitable for various different requirements. The embodiment 1 of the present application has four steel bars 2, and the connection mode is as shown in Figure 2 The embodiment 2 of the present application has eight steel bars 2, and the connection mode is as shown in Figure 3 .

[0029] Specifically, as shown in Figure 4 and Figure 5 , the inner side of the outer connecting plate 3 has an arc-shaped groove 32, the arc-shaped groove 32 is matched with the outer wall of the steel bar 2, the steel bar 2 is arranged in the groove 32 to realize positioning. The arc-shaped groove 32 of the outer connecting plate 3 is accurately matched with the outer wall of the steel bar 2, so that the positioning of the steel bar is accurate, and displacement during pouring is avoided; the installation is convenient and fast, the groove 32 wraps the steel bar to form mechanical engagement, the cooperative stress performance of the steel bar and the connecting plate is enhanced, and the seismic capacity of the joint is improved.

[0030] Specifically, a plurality of first holes are arranged on the outer connecting plate 3, a second hole is correspondingly arranged on the inner connecting plate 4, a thread is arranged in the second hole, and the screw 31 is threadedly connected through the first hole and the second hole to realize the fixation of the inner connecting plate 4 and the outer connecting plate 3. The first hole of the outer connecting plate 3 is matched with the second hole with a thread of the inner connecting plate 4 to realize the quick fastening of the screw 31 and reduce the difficulty of manual operation; the thread connection provides stable clamping force, avoids the thermal deformation problem of traditional welding, and ensures the consistency of connection strength.

[0031] Specifically, the plurality of first holes are respectively arranged on both sides of the groove 32. The first holes are symmetrically arranged on both sides of the groove 32, so that the stress of the screw 31 is uniformly distributed, and local stress concentration of the connecting plate is prevented; the double-hole clamping enhances the fixation reliability of the steel bar 2 and reduces the risk of loosening under vibration or load impact.

[0032] Specifically, the second hole is a long hole. The second hole of the inner connecting plate 4 is designed as a long hole, allowing the screw 31 to be slightly adjusted in position during installation, compatible with construction errors, and reducing the node alignment accuracy requirement; the self-adaptive adjustment function improves the assembly fault tolerance rate and is suitable for rapid installation under complex working conditions.

[0033] Specifically, two adjacent inner connecting plates 4 are perpendicular to each other, and a reinforcing rib is arranged between the two adjacent inner connecting plates 4. The adjacent inner connecting plates 4 are vertically staggered to form a space grid framework, improving the lateral shear resistance and torsional resistance of the column; the reinforcing rib reinforces the weak area at the joint, inhibits crack propagation, and prolongs the service life of the component.

[0034] Specifically, the integrally formed light aggregate construction column is an integrally formed fly ash ceramsite light aggregate prefabricated construction column. The fly ash ceramsite light aggregate reduces the density of the concrete, achieving a weight reduction of more than 30% compared to traditional concrete; industrial solid waste is recycled, reducing the amount of cement used, and fitting the low-carbon building development trend.

[0035] Specifically, the prefabricated construction column 1 is provided with an anti-oxidation layer on the surface. The anti-oxidation layer isolates moisture and corrosive media, delays the corrosion of the steel bars 2, and ensures the durability of the structure; increases the shelf life, especially suitable for construction projects in high humidity or coastal areas.

[0036] The construction process of a light aggregate prefabricated construction column provided by Embodiment 1 of the present application is as follows: according to the building drawing, the structure is calculated to determine the size of the construction column, the steel bar configuration and the layout of the connecting component; the position of the reserved groove 11 and the light aggregate concrete ratio (such as the fly ash ceramsite ratio) are optimized to generate standardized mold parameters. A detachable steel mold or a customized template is used, and the inner wall is reserved with a connecting component mounting slot. The steel bars 2 are arranged at a designed interval, and the position of the steel bars is positioned through the arc-shaped groove 32 of the outer connecting plate 3; the screws 31 are sequentially inserted into the first hole of the outer connecting plate 3 and the threaded second hole of the inner connecting plate 4, and are locked to form a cylinder framework; the reinforcing rib is welded at the joint between the adjacent inner connecting plates 4 to form a space grid structure. The fly ash ceramsite light aggregate concrete is poured into the mold, vibrated and compacted to ensure that the steel bar framework is wrapped; after curing to the specified strength, the mold is demolded, and the surface is sprayed with an anti-oxidation layer (such as epoxy resin) to complete the prefabricated column product.

[0037] The above is only a preferred embodiment of the present application and is not intended to limit the present application. Those skilled in the art can make various modifications and changes to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included within the protection scope of the present application.

Claims

1. A light aggregate prefabricated constructional column, characterized in that: a plurality of reinforcing bars (2) are arranged in the prefabricated constructional column (1), the reinforcing bars (2) are arranged along the extension direction of the prefabricated constructional column (1), the prefabricated constructional column (1) is provided with a reserved slot (11) at each end, and the two ends of the reinforcing bars (2) are arranged in the corresponding reserved slots (11), and the reserved slots (11) are used for connecting the floor; the prefabricated constructional column (1) is an integrally formed light aggregate constructional column; a plurality of the reinforcing bars (2) are connected to each other through a plurality of connecting assemblies distributed along the extension direction of the prefabricated constructional column (1), the connecting assemblies include a plurality of inner connecting plates (4) and a plurality of outer connecting plates (3), the reinforcing bars (2) are arranged between the inner connecting plates (4) and the outer connecting plates (3), the inner connecting plates (4) are sequentially connected end to end in a cylindrical structure, and the inner connecting plates (4) and the outer connecting plates (3) are fixedly connected.

2. A lightweight aggregate precast construction column according to claim 1, characterised in that, The inner side of the outer connecting plate (3) has an arc-shaped groove (32), the arc-shaped groove (32) is matched with the outer wall of the reinforcing bar (2), the reinforcing bar (2) is arranged in the groove (32), and positioning is realized.

3. A lightweight aggregate precast construction column according to claim 2, characterised in that, A plurality of first holes are arranged on the outer connecting plate (3), the inner connecting plate (4) is correspondingly provided with a second hole, the second hole is provided with a screw thread, a screw (31) passes through the first hole and the second hole and is screw-connected, and the inner connecting plate (4) and the outer connecting plate (3) are fixed.

4. A lightweight aggregate precast construction column according to claim 3, characterised in that, A plurality of the first holes are arranged on both sides of the groove (32), respectively.

5. A lightweight aggregate precast construction column according to claim 3, wherein The second hole is a long slot.

6. The lightweight aggregate precast construction column according to claim 1, wherein Two adjacent inner connecting plates (4) are perpendicular to each other, and a reinforcing rib is arranged between the two adjacent inner connecting plates (4).

7. A lightweight precast construction column according to claim 1, wherein The prefabricated constructional column (1) is provided with an anti-oxidation layer on the surface.