Silicon carbide burner temperature control device for industrial kiln

Abstract

The utility model provides a silicon carbide burner temperature control device for an industrial kiln, which belongs to the technical field of temperature control devices and comprises a burner body, a control component inserted into the inner wall of the burner body, a temperature surface fixedly mounted on the side surface of the control component, and a disassembly component matched with the control component for use. According to the temperature control device for the silicon carbide burner, the durability and the reliability of the burner in a high-temperature industrial environment are remarkably improved through mutual matching of all the components, particularly, the working temperature of equipment in the operation process is effectively reduced through the arrangement of a cooling structure, so that the aging speed of materials is slowed down, and the service life of the equipment is prolonged. The service life of the equipment is remarkably prolonged, the maintenance and replacement process is greatly simplified through the design of the disassembly assembly, a technician can complete maintenance work of the temperature control device in a short time, the downtime of the equipment is shortened, and the operation efficiency of the whole production line is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of temperature control device, specifically related to a silicon carbide burner temperature control device for industrial kiln. BACKGROUND

[0002] A silicon carbide burner temperature control device for industrial kiln is a temperature control device specially used in industrial kiln, which mainly functions to accurately control the combustion temperature of the burner to ensure the stability and uniformity of the temperature in the kiln, thereby improving the product quality and production efficiency. The key components of the device are usually made of silicon carbide material because silicon carbide has high thermal conductivity, high temperature strength and good thermal shock resistance, which is suitable for use in high temperature environment.

[0003] The document with publication number CN202322941491.7 disclosed in the prior art proposes a lime kiln burner, which is provided with a small fan that can promote the airflow in the combustion pipe to flow towards the flame jet pipe. Under the action of the small fan, the gas and air flow further uniformly mix through the air holes on the honeycomb plate during the flow process, ensuring uniform mixing and ensuring combustion efficiency.

[0004] In actual operation, most burners are not provided with a temperature control device, and the high temperature working environment requires temperature control. If a common bolt installation method is used, the disassembly process is not only tedious, but also the bolt is prone to rust due to high temperature and dust accumulation, making disassembly more difficult. This not only increases the labor intensity of maintenance personnel, but also may cause maintenance to be not timely due to inconvenience in disassembly, affecting the normal operation and service life of the equipment. Therefore, this traditional installation method reduces the work efficiency to some extent and increases the difficulty and cost of equipment maintenance. Therefore, a silicon carbide burner temperature control device for industrial kiln is proposed. UTILITY MODEL CONTENTS

[0005] The utility model aims to provide a silicon carbide burner temperature control device for industrial kiln, which aims to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] A silicon carbide burner temperature control device for industrial kiln, comprising a burner body, a control assembly inserted into the inner wall of the burner body, a temperature surface fixedly installed on the side surface of the control assembly, and a disassembly assembly cooperating with the control assembly.

[0008] As a preferred scheme of the utility model, the burner body comprises an outer shell, a clamping groove opened on the side surface of the outer shell, and a clamping groove communicated on both sides of the clamping groove.

[0009] As a preferred scheme of the utility model, the control assembly includes an installation plate, an installation sleeve fixedly installed on the side surface of the installation plate, a cooling pipe communicated with the inner wall of the installation sleeve, and a detection pipe adaptedly installed with the temperature table.

[0010] As a preferred scheme of the utility model, the control assembly further includes a cooling fan rotatably installed on the side surface of the installation plate, a protective sleeve fixedly installed on the side wall of the installation plate, and a connecting sleeve inserted into the inner cavity of the protective sleeve.

[0011] As a preferred scheme of the utility model, the cooling pipe includes a metal layer, a protective layer bonded on the inner wall of the metal layer, a waterproof layer fixedly connected on the inner surface of the protective layer, and a cooling liquid flowing in the inner cavity of the waterproof layer.

[0012] As a preferred scheme of the utility model, the dismounting assembly includes an installation groove opened on the side surface of the installation sleeve, a fixed rod fixedly installed in the center of the installation groove, a push plate sleeved on the side surface of the fixed rod, a spring fixedly connected on one side of the push plate, and a clamping block fixedly installed on the other side of the push plate.

[0013] As a preferred scheme of the utility model, the dismounting assembly further includes elastic blocks fixedly connected on both sides of the clamping block, a rotating column fixedly installed on the surface of the clamping block, a rotating plate sleeved on the side surface of the rotating column, a bearing seat fixedly connected on the end portion of the rotating plate, and a pulling block fixedly installed on the side surface of the bearing seat.

[0014] Compared with the prior art, the utility model has the advantages that: through the cooperation between the components, the silicon carbide burner temperature control device significantly improves the durability and reliability of the burner in the high-temperature industrial environment, especially the setting of the cooling structure, effectively reduces the working temperature of the equipment during operation, thereby slowing down the aging speed of the material, significantly prolonging the service life of the equipment, the design of the dismounting assembly greatly simplifies the maintenance and replacement process, so that the technical personnel can complete the maintenance work of the temperature control device in a short time, which not only reduces the downtime of the equipment, but also improves the operation efficiency of the whole production line, reduces the indirect production cost caused by equipment maintenance, the design of the device improves the operation convenience of the industrial kiln, and guarantees the stability of equipment use. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained according to these drawings without creating labor intensity. Among them:

[0016] Figure 1 It is the whole structure schematic view of the utility model;

[0017] Figure 2 It is control assembly structure schematic view of the utility model;

[0018] Figure 3 It is control assembly local structure schematic view of the utility model;

[0019] Figure 4 It is dismounting assembly structure schematic view of the utility model;

[0020] Figure 5 It is cooling pipe cross section structure schematic view of the utility model.

[0021] In the figure: 101, burner body;102, control assembly;103, temperature table;104, dismounting assembly;101a, shell;101b, clamping groove;101c, clamping groove;102a, mounting plate;102b, mounting sleeve;102c, cooling pipe;102d, connecting plate;102e, detection pipe;102f, cooling fan;102g, protective sleeve;102h, connecting sleeve;102c-1, metal layer;102c-2, protective layer;102c-3, waterproof layer;102c-4, cooling liquid;104a, mounting groove;104b, fixed rod;104c, push plate;104d, spring;104e, clamping block;104f, elastic block;104g, rotating column;104h, rotating plate;104i, bearing seat;104j, pull block. DETAILED DESCRIPTION

[0022] In order to make the above-mentioned purpose, features and advantages of the utility model more obvious and easy to understand, the specific embodiments of the utility model are described in detail below with the help of the accompanying drawings of the specification.

[0023] In the following description, a lot of specific details are set forth in order to give a thorough understanding of the utility model, but the utility model can also be implemented in other ways different from the description herein, and those skilled in the art can make similar generalization without departing from the connotation of the utility model, therefore the utility model is not limited by the specific embodiments disclosed below.

[0024] Secondly, the "one embodiment" or "embodiment" referred to here means that the specific features, structures or characteristics can be included in at least one implementation of the utility model. "In one embodiment" does not mean the same embodiment in different places in this specification, nor is it an independent or selective embodiment that excludes other embodiments.

[0025] EMBODIMENT

[0026] REFERENCE Figures 1-5For the embodiment of the utility model, the embodiment provides a silicon carbide burner temperature control device for industrial kiln, comprising,

[0027] The burner body 101, the control assembly 102 inserted in the inner wall of the burner body 101, the temperature table 103 surface fixedly installed on the side surface of the control assembly 102 and the dismounting assembly 104 used in cooperation with the control assembly 102.

[0028] The burner body 101 comprises a shell 101a, a clamping groove 101b formed on the side surface of the shell 101a and a clamping groove 101c communicated on both sides of the clamping groove 101b.

[0029] The control assembly 102 comprises a mounting plate 102a, a mounting sleeve 102b fixedly installed on the side surface of the mounting plate 102a, a cooling pipe 102c communicated in the inner wall of the mounting sleeve 102b and a detection pipe 102e adaptedly installed with the temperature table 103, and the control assembly 102 further comprises a cooling fan 102f rotatably installed on the side surface of the mounting plate 102a, a protective sleeve 102g fixedly installed on the side wall of the mounting plate 102a and a connecting sleeve 102h inserted in the inner cavity of the protective sleeve 102g.

[0030] In the use process of the burner, the inner cavity of the burner body 101 is monitored by the temperature table 103, and if the temperature is found to be high, the control assembly 102 is started, the control assembly 102 is installed on the kiln, and when the control assembly 102 is started, the cooling fan 102f is operated, and the cooling pipe 102c part surface can be cooled during the operation of the cooling fan 102f, so that the cooling liquid 102c-4 circulates.

[0031] Specifically, first, the burner body 101 is fixed through the clamping groove 101b and the clamping groove 101c on the shell 101a, second, the control assembly 102 is inserted in the inner wall of the burner body 101, wherein the mounting sleeve 102b on the side surface of the mounting plate 102a is provided with the cooling pipe 102c for circulating cooling medium to reduce the temperature, the detection pipe 102e is adaptedly installed with the temperature table 103 for real-time monitoring of the temperature of the burner, at the same time, the cooling fan 102f is rotatably installed on the mounting plate 102a, and is fixed through the protective sleeve 102g and the connecting sleeve 102h to enhance the cooling effect, finally, through the cooperation of the dismounting assembly 104, the quick maintenance and replacement of the control assembly 102 are realized, and the long-term stable operation of the burner temperature control device is ensured.

[0032] The cooling pipe 102c comprises a metal layer 102c-1, a protective layer 102c-2 bonded to the inner wall of the metal layer 102c-1, a waterproof layer 102c-3 fixedly connected to the inner surface of the protective layer 102c-2 and a cooling liquid 102c-4 flowing in the inner cavity of the waterproof layer 102c-3.

[0033] The dismounting assembly 104 comprises a mounting groove 104a opened on the side surface of the mounting sleeve 102b, a fixing rod 104b fixedly mounted at the center of the mounting groove 104a, a push plate 104c sleeved on the side surface of the fixing rod 104b, a spring 104d fixedly connected on one side of the push plate 104c, and a clamping block 104e fixedly mounted on the other side of the push plate 104c.

[0034] The dismounting assembly 104 further comprises elastic blocks 104f fixedly connected on both sides of the clamping block 104e, a rotating column 104g fixedly mounted on the surface of the clamping block 104e, a rotating plate 104h sleeved on the side surface of the rotating column 104g, a bearing seat 104i fixedly connected on the end of the rotating plate 104h, and a pulling block 104j fixedly mounted on the side surface of the bearing seat 104i.

[0035] It should be noted that the cooling pipe 102c is designed through the metal layer 102c-1, the protective layer 102c-2 and the waterproof layer 102c-3, allowing the cooling liquid 102c-4 to circulate in the inner cavity of the waterproof layer 102c-3, thereby effectively taking away heat and protecting the temperature control assembly from high temperature damage; the dismounting assembly 104 is designed through the structure of the mounting groove 104a, the fixing rod 104b, the push plate 104c, the spring 104d and the clamping block 104e, and the cooperation of the elastic blocks 104f, the rotating column 104g, the rotating plate 104h, the bearing seat 104i and the pulling block 104j, realizing the quick dismounting and mounting of the control assembly 102. During maintenance, the operator can push the rotating plate 104h through the pulling block 104j, drive the rotating column 104g to rotate, and thus utilize the action of the elastic blocks 104f and the clamping block 104e to easily take out or re-fix the control assembly 102 from the burner body 101, greatly simplifying the maintenance operation and improving the maintenance efficiency.

[0036] In use, the stable burner structure is formed through the structure fixation of the clamping groove 101b and the clamping groove 101c of the shell 101a of the burner body 101, the control assembly 102 is inserted into the inner wall, the cooling pipe 102c in the mounting sleeve 102b is multi-layered, allowing the cooling liquid 102c-4 to circulate, effectively reducing and controlling the working temperature of the control assembly 102, preventing high temperature damage, the detection pipe 102e cooperates with the thermometer 103 to monitor the burner temperature in real time, ensuring accurate temperature control, the rotating installation of the cooling fan 102f further strengthens the cooling effect, the design of the dismounting assembly 104 realizes the quick dismounting and mounting of the control assembly 102, improving the maintenance efficiency, and the cooperation of the components and the cooling pipe 102c ensures the long-term stable operation and convenient maintenance of the burner in a high temperature environment.

[0037] In summary, firstly, the multi-layer structure of the cooling pipe 102c effectively reduces the working temperature of the temperature control assembly, prolongs the service life of the equipment and improves its reliability; secondly, the design of the disassembly assembly 104 makes the maintenance and replacement of the control assembly 102 quick and easy, reduces downtime, and improves production efficiency; and also improves the convenience and safety of operation.

[0038] Importantly, it should be noted that the constructions and arrangements of the present application shown in the various exemplary embodiments are merely illustrative. Although only a few embodiments have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter described in this application. For example, elements shown as integrally formed can be constructed of multiple parts or elements, the position of elements can be reversed or otherwise varied, and the nature or number of elements or positions can be modified or changed. Accordingly, all such modifications are intended to be included within the scope of the present application. The order or sequence of any process or method steps can be varied or re-sequenced without materially affecting the application. Any "means plus function" clauses are intended to cover the structures described herein as performing the recited functions and not only structural equivalents but also equivalent structures. Other substitutions, modifications, changes, and omissions can be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present application. Accordingly, the present application is not limited to the particular embodiments described and illustrated herein, but extends to equivalents of which the foregoing describes are intended to cover.

[0039] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of an actual implementation can be described (i.e., those unrelated to the disclosure presently considered essential to an accurate enabling description are omitted, or those not necessary for an enabling concept of the present application are omitted).

[0040] It is to be understood that in the development of any actual implementation, as in any engineering or design project, numerous implementation-specific decisions can be made. Such development efforts can be complex and time-consuming, but would be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.

[0041] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solutions of the present application can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the present application, and they should be covered in the scope of the claims of the present application.

Claims

1. A temperature control device for silicon carbide burners used in industrial kilns, characterized in that: include, The burner body (101), the control component (102) inserted into the inner wall of the burner body (101), the temperature gauge (103) fixedly installed on the side surface of the control component (102), and the disassembly component (104) used in conjunction with the control component (102).

2. The temperature control device for silicon carbide burners in industrial kilns according to claim 1, characterized in that: The burner body (101) includes a shell (101a), a slot (101b) formed on the side surface of the shell (101a), and a locking groove (101c) connecting the two sides of the slot (101b).

3. The temperature control device for silicon carbide burners in industrial kilns according to claim 2, characterized in that: The control assembly (102) includes a mounting plate (102a), a mounting sleeve (102b) fixedly mounted on the side surface of the mounting plate (102a), a cooling pipe (102c) communicating with the inner wall of the mounting sleeve (102b), and a detection pipe (102e) adapted to the temperature gauge (103).

4. The temperature control device for silicon carbide burners in industrial kilns according to claim 3, characterized in that: The control assembly (102) further includes a cooling fan (102f) rotatably mounted on the side surface of the mounting plate (102a), a protective sleeve (102g) fixedly mounted on the side wall of the mounting plate (102a), and a connecting sleeve (102h) inserted into the inner cavity of the protective sleeve (102g).

5. The temperature control device for silicon carbide burners in industrial kilns according to claim 4, characterized in that: The cooling pipe (102c) includes a metal layer (102c-1), a protective layer (102c-2) bonded to the inner wall of the metal layer (102c-1), a waterproof layer (102c-3) fixedly connected to the inner surface of the protective layer (102c-2), and a coolant (102c-4) flowing through the inner cavity of the waterproof layer (102c-3).

6. The temperature control device for silicon carbide burners in industrial kilns according to claim 5, characterized in that: The disassembly assembly (104) includes a mounting groove (104a) formed on the side surface of the mounting sleeve (102b), a fixing rod (104b) fixedly mounted in the center of the mounting groove (104a), a push plate (104c) sleeved on the side surface of the fixing rod (104b), a spring (104d) fixedly connected to one side of the push plate (104c), and a locking block (104e) fixedly mounted to the other side of the push plate (104c).

7. The temperature control device for silicon carbide burners in industrial kilns according to claim 6, characterized in that: The disassembly assembly (104) further includes elastic blocks (104f) fixedly connected to both sides of the locking block (104e), a rotating column (104g) fixedly installed on the surface of the locking block (104e), a rotating plate (104h) sleeved on the side surface of the rotating column (104g), a bearing seat (104i) fixedly connected to the end of the rotating plate (104h), and a pull block (104j) fixedly installed on the side surface of the bearing seat (104i).

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