Automatic detection device for small quartz insulation barrel
By adopting a bidirectional lead screw and limit plate structure in the automated testing device for quartz insulated barrels, the problem of positional deviation of the insulated barrels at the conveying and testing stations was solved, ensuring the accuracy of testing data and product quality, protecting the appearance quality of the insulated barrels, and extending the service life of the device.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2026-03-24
AI Technical Summary
In existing automated testing equipment, the position of the insulated barrel is prone to shift during the conveying and testing stations, resulting in inaccurate test data and affecting product quality control.
An automated detection device for quartz insulated barrels was designed. It adopts a bidirectional lead screw and limit plate structure. The bidirectional lead screw is driven by a handwheel to drive the drive block and limit plate, ensuring that the insulated barrel moves in a straight line along the center of the conveyor. A buffer pad is set on the limit plate to prevent deviation and scratches.
It effectively prevents the insulation barrel from shifting position at the conveying and testing stations, ensures the accuracy of test data, protects the appearance quality of the insulation barrel, and extends the service life of the device.
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Figure CN224034625U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to detection device technical field especially, it relates to a quartz small heat preservation bucket automation detection device. BACKGROUND
[0002] The quartz small heat preservation bucket needs to pass through quality detection after production and manufacture are completed to ensure that its appearance quality and size specification etc.
[0003] At present, although some automation detection devices have been applied to heat preservation bucket detection field, but in actual detection process, there are problems such as heat preservation bucket placing position is not accurate, easy to deviate on conveying and detection station, which will lead to inaccurate detection data, influence final detection result and product quality control. UTILITY MODEL CONTENT
[0004] The utility model provides a quartz small heat preservation bucket automation detection device to solve the above -mentioned problems.
[0005] In order to realize the above -mentioned purpose, the utility model adopts the following technical scheme: quartz small heat preservation bucket automation detection device, including conveyer, the fixed connection of the frame of conveyer has fixed frame and support frame, the inner side surface fixed connection of fixed frame has appearance detection module and size detection module, the inner side horizontal rotation of support frame is connected with two -way screw rod, the surface screw thread of two -way screw rod is connected with drive block, the bottom fixed connection of drive block has connecting rod, the bottom fixed connection of connecting rod has limit board, one end of two -way screw rod is fixedly connected with hand wheel.
[0006] Preferably, the number of drive blocks is two groups, and the two groups of drive blocks are symmetrically distributed on both sides of the middle part of the surface of the two-way screw rod.
[0007] Preferably, the surface of the hand wheel is sleeved with a handle sleeve made of elastic rubber.
[0008] Preferably, one end of the limit plate is fixedly connected with a guide plate, the guide plates are in the shape of a trumpet mouth, and the guide plates are located on one side of the conveyor.
[0009] Preferably, the surface of the support frame is provided with a sliding groove, the top of the drive block is fixedly connected with a guide block, and the guide block is slidingly connected in the inside of the sliding groove.
[0010] Preferably, the surface of the limiting plate is provided with a buffer pad, the surface of the buffer pad is fixedly connected with a T-shaped rod and a limiting rod, the surface of the limiting plate is provided with a limiting groove and a T-shaped groove, the limiting rod is inserted into the inside of the limiting groove, and the T-shaped rod is slidably connected in the inside of the T-shaped groove.
[0011] Compared with the prior art, the utility model has the advantages and positive effects that:
[0012] 1、In the utility model, through rotating hand wheel, drive block, limiting plate and the like cooperation of two -way screw rod rotationally connected on support frame, can be positioned to heat preservation bucket, effectively prevent its position deviation on conveying and detection station, make the heat preservation bucket to be detected always along the center straight line of conveyer upper conveying belt moves, ensure that every heat preservation bucket to be detected is from the fixed frame below, ensure the accuracy of detection data, and further guarantee product quality control.
[0013] 2、In the utility model, the buffer pad can play a buffering role when contacting the heat preservation bucket, prevent the heat preservation bucket surface from being scratched, collided and damaged during the limiting process, protect the appearance quality of the heat preservation bucket, and the connection of the T-shaped rod and the limiting rod with the corresponding groove can ensure that the buffer pad is firmly installed on the limiting plate, and the buffer pad can be replaced when it is worn out after long-term use, maintain good buffering and protection effect, and prolong the service life of the device. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 A schematic view of a quartz small heat preservation bucket automatic detection device is provided for the utility model;
[0015] Figure 2 An exploded schematic view of a quartz small heat preservation bucket automatic detection device is provided for the utility model;
[0016] Figure 3 An exploded schematic view of a limiting plate of a quartz small heat preservation bucket automatic detection device is provided for the utility model.
[0017] LEGEND:
[0018] 1, conveyer; 2, fixed frame; 3, appearance detection module; 4, size detection module; 5, support frame; 6, two-way screw rod; 7, drive block; 8, connecting rod; 9, limiting plate; 10, guide plate; 11, sliding groove; 12, guide block; 13, hand wheel; 14, handle sleeve; 15, buffer pad; 16, T-shaped groove; 17, limiting groove; 18, T-shaped rod; 19, limiting rod. DETAILED DESCRIPTION
[0019] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0020] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0021] Example 1: As Figure 1 - Figure 3 As shown, this utility model provides a technical solution: an automated testing device for quartz small insulated buckets, including a conveyor 1. A fixed frame 2 and a support frame 5 are fixedly connected to the frame of the conveyor 1. An appearance inspection module 3 and a size inspection module 4 are fixedly connected to the inner surface of the fixed frame 2. A bidirectional lead screw 6 is laterally rotatably connected to the inner side of the support frame 5. A drive block 7 is threadedly connected to the surface of the bidirectional lead screw 6. A connecting rod 8 is fixedly connected to the bottom of the drive block 7. A limit plate 9 is fixedly connected to the bottom end of the connecting rod 8. One end of the bidirectional lead screw 6 is fixed... The device is connected to a handwheel 13. There are two sets of drive blocks 7. The two sets of drive blocks 7 are symmetrically distributed on both sides of the middle of the surface of the bidirectional lead screw 6. The surface of the handwheel 13 is covered with a handle sleeve 14. The handle sleeve 14 is made of elastic rubber. One end of each limiting plate 9 is fixedly connected to a guide plate 10. The guide plates 10 are flared together and located on one side of the conveyor 1. The surface of the support frame 5 is provided with a slide groove 11. The top of the drive block 7 is fixedly connected to a guide block 12. The guide block 12 is slidably connected inside the slide groove 11.
[0022] In the embodiment, by rotating the hand wheel 13, the two-way screw rod 6 rotatably connected on the support frame 5 drives the driving block 7, the limiting plate 9 and the like to cooperate, which can limit the position of the heat preservation barrel, effectively prevent the position deviation of the heat preservation barrel on the conveying and detection stations, make the heat preservation barrel to be detected always move along the center straight line of the conveying belt of the conveyor 1, ensure that each heat preservation barrel to be detected passes through the front of the fixed frame 2, ensure the accuracy of the detection data, and further ensure the product quality control; the two driving blocks 7 are symmetrically distributed on both sides of the middle part of the surface of the two-way screw rod 6, so that when the two-way screw rod 6 is rotated to drive the driving block 7 to move, the two limiting plates 9 can be synchronously and relatively balancedly adjusted in position, the symmetry and stability of the limiting of the two sides of the heat preservation barrel are ensured, and the position of the heat preservation barrel is more accurately fixed; the handle sleeve 14 made of elastic rubber material is sleeved on the surface of the hand wheel 13, which on the one hand increases the comfort of the hand of the operator when rotating the hand wheel 13, facilitates operation and reduces hand fatigue caused by long-time operation; on the other hand, the rubber material has large friction, which can prevent hand slipping when rotating the hand wheel 13, so that the operator can more stably and accurately control the rotation of the two-way screw rod 6; the guide plate 10 fixed at one end of the limiting plate 9 is in the shape of a bell mouth and located on one side of the conveyor 1, which can play a good guiding role when the heat preservation barrel enters the conveyor 1, guiding the heat preservation barrel to smoothly enter the correct position between the two limiting plates 9, even if the initial placement position of the heat preservation barrel is slightly deviated, it can also be effectively guided to the home position; the limiting block at the top of the driving block 7 slides in the inside of the sliding groove 11, which provides stable guidance for the movement of the driving block 7 under the drive of the two-way screw rod 6, limits the movement track of the driving block 7, so that it can only move stably along the set direction, avoiding the unstable situation such as shaking and deviation of the driving block 7 during the rotation of the screw rod.
[0023] Embodiment 2: as shown in Figure 3 The surface of the limiting plate 9 is provided with a buffer pad 15, the surface of the buffer pad 15 is fixedly connected with a T-shaped rod 18 and a limiting rod 19, the surface of the limiting plate 9 is provided with a limiting groove 17 and a T-shaped groove 16, the limiting rod 19 is inserted in the inside of the limiting groove 17, and the T-shaped rod 18 is slidingly connected in the inside of the T-shaped groove 16.
[0024] In the embodiment, the buffer pad 15 can play a buffering role when contacting the heat preservation barrel, preventing scratches, collisions and other damages to the surface of the heat preservation barrel during the limiting process, protecting the appearance quality of the heat preservation barrel, and at the same time, the connection of the T-shaped rod and the limiting rod 19 with the corresponding grooves can not only ensure that the buffer pad 15 is firmly installed on the limiting plate 9, but also facilitate the replacement of the buffer pad 15 when it is worn out after long-term use, maintain good buffering and protection effect, and prolong the service life of the device.
[0025] The working principle of the embodiment is as follows: in use, when the quartz small heat preservation barrel automatic detection device starts to work, first, the quartz small heat preservation barrel to be detected is placed on the conveying belt of the conveyor 1, ready for conveying and detection. In the initial stage, when it is necessary to adjust the limiting device according to the size specifications of the heat preservation barrel, the operator rotates the hand wheel 13 by holding the elastic rubber handle sleeve 14 on the surface of the hand wheel 13, and the hand wheel 13 drives the bidirectional screw rod 6 fixedly connected thereto to rotate. Since the bidirectional screw rod 6 is screw-connected with two groups of driving blocks 7, and the two groups of driving blocks 7 are symmetrically distributed on both sides of the middle part of the surface of the bidirectional screw rod 6, and the guide blocks 12 on the top of the driving blocks 7 are slidingly connected in the sliding grooves 11 opened on the surface of the support frame 5, when the bidirectional screw rod 6 rotates, the driving blocks 7 will move relatively or in opposite directions along the screw rod, and under the guidance of the guide blocks 12 and the sliding grooves 11, the movement is stable and the trajectory is accurate. With the movement of the driving blocks 7, the connecting rods 8 fixedly connected to the bottoms of the driving blocks 7 and the limiting plates 9 fixedly connected to the bottom ends of the connecting rods 8 also move synchronously, so as to adjust the distance between the two limiting plates 9, so that they can adapt to the width size of the quartz small heat preservation barrel to be conveyed, realize the limiting adjustment of heat preservation barrels of different specifications, effectively prevent the position deviation of the heat preservation barrel during conveying and detection, make the heat preservation barrel to be detected always move along the center straight line of the conveying belt of the conveyor 1, ensure that each heat preservation barrel to be detected passes below the fixed frame 2, ensure the accuracy of the detection data, and further guarantee the product quality control. The guide plate 10 fixedly connected to one end of the limiting plate 9 is in the shape of a trumpet mouth and is located on one side of the conveyor 1. When the heat preservation barrel is placed on the conveying belt of the conveyor 1 and starts to be conveyed, the guide plate 10 plays a guiding role and can guide the heat preservation barrel to the correct position between the two limiting plates 9. Even if the initial placement position of the heat preservation barrel is slightly deviated, it can also be effectively guided to the correct position. When the heat preservation barrel enters the corresponding detection area below the fixed frame 2 along with the operation of the conveyor 1, the appearance detection module 3 and the size detection module 4 fixedly connected to the inner surface of the fixed frame 2 start to work. The appearance detection module 3 detects the surface appearance of the heat preservation barrel, such as whether there are scratches, cracks and other defects. The size detection module 4 measures the size specifications of the heat preservation barrel, such as height, diameter and other parameters, obtains data through corresponding detection technology, and transmits the detection data to the control system (not mentioned here, but the actual detection device usually has one) connected thereto for analysis and judgment, and finally determines whether the appearance and size of the heat preservation barrel meet the quality requirements. In the whole process, the buffer pad 15 arranged on the surface of the limiting plate 9 is stably installed on the limiting plate 9 through the cooperation of the T-shaped rod and the limiting rod 19 with the T-shaped groove and the limiting groove 17 on the limiting plate 9. The buffering effect can avoid damage to the heat preservation barrel during the limiting process, prevent scratches, collisions and other damages to the surface of the heat preservation barrel during the limiting process, and protect the appearance quality of the heat preservation barrel.
[0026] The above merely describes preferred embodiments of the present application, and is not intended to limit the present application in other forms, and any skilled person in the art can modify or change the above disclosed technical content to equivalent embodiments applied to other fields with equivalent changes, but any simple modification, equivalent change and modification made to the above embodiments according to the technical essence of the present application without departing from the technical scheme of the present application still falls within the protection scope of the present application.
Claims
1. An automatic detection device for small quartz holding barrels, comprising a conveyor (1), characterized in that: The frame of the conveyor (1) is fixedly connected with a fixing frame (2) and a support frame (5), the inner side surface of the fixing frame (2) is fixedly connected with an appearance detection module (3) and a size detection module (4), the inner side of the support frame (5) is transversely rotatably connected with a bidirectional screw rod (6), the surface of the bidirectional screw rod (6) is threadedly connected with a driving block (7), the bottom of the driving block (7) is fixedly connected with a connecting rod (8), the bottom end of the connecting rod (8) is fixedly connected with a limiting plate (9), one end of the bidirectional screw rod (6) is fixedly connected with a hand wheel (13).
2. The quartz small holding furnace automated detection device according to claim 1, characterized in that: The number of the driving block (7) is two groups, and the two groups of the driving block (7) are symmetrically distributed on both sides of the middle part of the surface of the bidirectional screw rod (6).
3. The quartz small holding furnace automated detection device according to claim 1, characterized in that: The surface of the hand wheel (13) is sleeved with a handle sleeve (14), and the handle sleeve (14) is made of elastic rubber material.
4. The quartz mini-oven automated detection device of claim 1, wherein: One end of the limiting plate (9) is fixedly connected with a guide plate (10), the guide plates (10) are in a trumpet shape, and the guide plates (10) are located on one side of the conveyor (1).
5. The quartz mini-oven automated detection device of claim 1, wherein: The surface of the support frame (5) is provided with a sliding groove (11), the top of the driving block (7) is fixedly connected with a guide block (12), and the guide block (12) is slidably connected in the sliding groove (11).
6. The quartz mini-oven automated detection device of claim 1, wherein: The surface of the limiting plate (9) is provided with a buffer pad (15), the surface of the buffer pad (15) is fixedly connected with a T-shaped rod (18) and a limiting rod (19), the surface of the limiting plate (9) is provided with a limiting groove (17) and a T-shaped groove (16), the limiting rod (19) is inserted in the limiting groove (17), and the T-shaped rod (18) is slidably connected in the T-shaped groove (16).