Annular workpiece reversing detection device
By using the moving tension unit and reversing unit of the annular workpiece reversing detection device, the problem of low detection efficiency of O-ring seals is solved, and efficient detection of hidden cracks and automated production line operation are realized.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-03-24
AI Technical Summary
In the existing technology, the deformation detection process of O-rings requires loading and unloading the O-rings and X and Y axial compression, resulting in low detection efficiency and unsuitability for assembly line operation.
A ring-shaped workpiece reversing detection device is adopted, including a moving tensile unit and a reversing unit. The tensile deformation of the material to be tested is realized through the first lifting module and the spreading arm. The up-and-down movement and rotation of the workpiece to be tested are realized by combining the second lifting module and the rotating seat. The reciprocating motion is realized by using a linear drive mechanism.
It improves inspection efficiency, making the detection of hidden cracks in ring-shaped workpieces more convenient and comprehensive, avoiding blind spots in inspection, and adapting to assembly line operations.
Smart Images

Figure CN224035162U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of sealing element quality detection, in particular to annular workpiece reversing detection device. BACKGROUND
[0002] The rubber sealing ring is a flexible annular workpiece, and the material is selected according to the specific working condition. The adaptive ring structure is formed through processing technology. The sealing state is formed in the matched position of the equipment to prevent the internal material from leaking out and the external impurities from invading. The rubber sealing ring is widely used in the fields of semiconductor manufacturing equipment, electronic equipment protection, precision electronic component protection, and new energy equipment. It plays a key sealing role in the fields of plasma etching, chemical vapor deposition and other processes. The gas pipeline and valve can withstand high temperature and chemical corrosion to prevent corrosive gas leakage and ensure stable operation of the equipment.
[0003] The rubber sealing ring can be divided into O-shaped sealing ring, Y-shaped sealing ring, V-shaped sealing ring, YX-shaped sealing ring for hole, and YX-shaped sealing ring for hole according to the shape. Among them, the O-shaped sealing ring, i.e. the ring-shaped sealing ring, is widely used. In order to ensure the good sealing performance of the O-shaped sealing ring, deformation detection of the O-shaped sealing ring is needed to detect the hidden cracks of the O-shaped sealing ring.
[0004] In the prior art, during the deformation detection of the O-shaped sealing ring, the O-shaped sealing ring is generally placed on the detection table, and then the radial pressure is applied to the O-shaped sealing ring through the peripheral pressing plate to produce horizontal or vertical deformation of the O-shaped sealing ring. Further, the photoelectric device is used to visually detect the deformation state of the O-shaped sealing ring to obtain the performance of the detected O-shaped sealing ring. This detection method needs to disassemble and assemble the O-shaped sealing ring and needs to press the X and Y axes respectively during the detection of the O-shaped sealing ring. Long time occupation of the detection station is not suitable for high-speed line operation, which reduces the practicability of the detection device and affects the detection efficiency.
[0005] Therefore, an efficient detection reversing device is needed to facilitate the reversing operation of the annular workpiece and improve the detection efficiency. Utility model content
[0006] The utility model discloses a annular workpiece reversing detection device in prior art's insufficient, provided, including mobile stretching unit and reversing unit, mobile stretching unit including first lifting module and prop open arm, first lifting module drive the material of detecting ascending sleeve joint in prop open arm, two group prop open arm when moving away from each other will be detected workpiece stretch deformation, reversing unit including second lifting module and rotating seat, second lifting module drive the workpiece of detecting up and down motion, rotating seat rotation sets up in second lifting module, the workpiece of detecting sleeve joint in rotating seat still include linear drive mechanism, linear drive mechanism drive mobile stretching unit reciprocating motion.
[0007] Preferably, the linear drive mechanism comprises a guide rail, the guide rail is arranged on the rack, the mobile stretching unit further comprises a driving frame, the driving frame is provided with a driving motor, and the driving frame is slidably installed on the guide rail through a linear bearing.
[0008] Preferably, the driving frame is provided with a stretching slide rail, the mobile stretching unit further comprises a module support table and a stretching motor, the module support table is slidably arranged on the stretching slide rail through a linear bearing, and the prop open arms are arranged on the module support table respectively.
[0009] Preferably, the prop open arm comprises a first prop open arm and a second prop open arm, the first prop open arm and the second prop open arm are respectively provided with stretching protrusions at front ends, and the first prop open arm and the second prop open arm are separated or close to each other under the driving of the stretching motor.
[0010] Preferably, the second lifting module is provided with a second lifting cylinder and a second lifting rod, and the rotating seat is arranged at the top of the second lifting rod.
[0011] Preferably, the rotating seat comprises a rotating motor, a rotating bearing and a rotating table, the rotating motor drives the rotating table to rotate, the rotating bearing is arranged below the rotating table, and the rotating table is symmetrically provided with support block sleeves for detecting workpieces.
[0012] Preferably, the mobile stretching unit is provided as a first mobile stretching unit and a second mobile stretching unit, the first mobile stretching unit reciprocates in the interval between the first lifting cylinder and the reversing unit, and the second mobile stretching unit reciprocates in the interval between the reversing unit and the collecting channel.
[0013] The annular workpiece reversing detection device comprises a first lifting module, a strutting arm and a rotating module, the first lifting module drives a material to be detected to ascend and be sleeved on the strutting arm, the strutting arm is arranged on a module support table, two groups of the strutting arms are away from each other to stretch and deform the workpiece to be detected, the rotating module drives the workpiece to be detected to rotate, and the device further comprises a linear driving mechanism, and the linear driving mechanism drives the module support table to reciprocate.
[0014] Preferably, the rotating module comprises an adjusting motor, an adjusting belt and a synchronous gear, the adjusting motor is arranged on the first strutting arm, the adjusting motor is driven by the adjusting belt to drive the synchronous gear, the stretching protrusion is arranged on the first strutting arm, and the synchronous gear is coaxially driven with the stretching protrusion on the first strutting arm.
[0015] Compared with the prior art, the annular workpiece reversing detection device has the advantages that the stretching and reversing device is provided for the annular workpiece, and the hidden crack detection of the annular workpiece is more convenient and comprehensive.
[0016] The first mobile stretching unit and the second mobile stretching unit are arranged respectively, the first mobile stretching unit reciprocates in the interval between the first lifting cylinder and the reversing unit, the second mobile stretching unit reciprocates in the interval between the reversing unit and the collecting channel, and the double-module work improves the detection efficiency.
[0017] The rotating device for the workpiece to be detected is arranged, the workpiece to be detected is conveniently rotated and adjusted to be blocked, and the image acquisition detection has no dead angle. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will describe the drawings needed to be used in the embodiments or the prior art description. Obviously, the technical scheme described in the description in combination with the drawings is only some embodiments of the present application, and for those skilled in the art, other embodiments and drawings can be obtained without creative labor on the basis of the embodiments shown in the drawings.
[0019] Figure 1 It is a detection equipment overall structure schematic view of the annular workpiece reversing detection device of the present application.
[0020] Figure 2 It is a detection equipment internal structure schematic view of the annular workpiece reversing detection device of the present application.
[0021] Figure 3 It is a detection equipment detection unit structure schematic view of the annular workpiece reversing detection device of the present application.
[0022] Figure 4 is the detection equipment detection unit schematic view of the annular workpiece reversing detection device of the utility model.
[0023] Figure 5 is the single wire direction adjusting device initial state schematic view of the annular workpiece reversing detection device of the utility model.
[0024] Figure 6 is the single wire direction adjusting device running state schematic view of the annular workpiece reversing detection device of the utility model.
[0025] Figure 7 is the mobile stretching unit structure schematic view of the annular workpiece reversing detection device of the utility model.
[0026] Figure 8 is the mobile stretching unit and reversing unit structure schematic view of the annular workpiece reversing detection device of the utility model.
[0027] Figure 9 is the reversing unit structure schematic view of the annular workpiece reversing detection device of the utility model.
[0028] In the figure: 1 - elevator, 2 - material blocking plate, 3 - guide block, 31 - shunt passage, 4 - detection camera, 5 - guide rail, 51 - drive frame, 6 - first lifting cylinder, 7 - module support table, 71 - stretching slide rail, 72 - first opening arm, 73 - second opening arm, 74 - stretching protrusion, 75 - adjustment motor, 76 - adjustment belt, 77 - synchronous gear, 8 - second lifting cylinder, 9 - rotating table, 91 - travel switch, 92 - support block. DETAILED DESCRIPTION
[0029] The technical solutions of the embodiments of the utility model will be described clearly and completely in combination with the drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments described in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor are within the scope of the utility model.
[0030] The annular workpiece reversing detection device of the embodiment of the utility model comprises a mobile stretching unit and a reversing unit, the reversing unit comprises a second lifting module and a rotating seat, the rotating seat is rotationally arranged on the second lifting module, a workpiece to be detected is sleeved on the rotating seat, and the second lifting module drives the workpiece to be detected to move up and down.
[0031] The mobile stretching unit comprises a first lifting module and an opening arm, the first lifting module drives the material to be detected to ascend and be sleeved on the opening arm, and two groups of opening arms are away from each other to stretch and deform the workpiece to be detected.
[0032] The guide rail 5 is horizontally arranged on the rack. The reversing unit is arranged on one side of the guide rail 5, and the moving stretching unit reciprocates on the guide rail 5. The moving stretching unit further comprises a driving frame 51 provided with a driving motor, and the driving frame 51 is slidingly installed on the guide rail 5 through a linear bearing. The driving motor is used to drive the driving frame 51 to move on the guide rail 5.
[0033] The driving frame 51 is internally provided with a stretching slide rail 71. The moving stretching unit further comprises a module support table 7 and a stretching motor. The module support table 7 is slidingly arranged on the stretching slide rail 71 through a linear bearing. The distraction arms are respectively arranged on the module support table 7, and the module support table 7 realizes the linear movement of the distraction arms under the driving of the stretching motor.
[0034] The distraction arms comprise a first distraction arm 72 and a second distraction arm 73. The first distraction arm 72 is provided with a stretching protrusion 74 at the front end, and correspondingly, the second distraction arm 73 is also provided with a stretching protrusion 74 at the front end. The rear ends of the first distraction arm 72 and the second distraction arm 73 are respectively arranged on the respective module support table 7. The first lifting module lifts the workpiece to be detected to the height of the distraction arms, and the distraction arms form a sleeve joint with the workpiece to be detected. Under the driving of the stretching motor, the first distraction arm 72 and the second distraction arm 73 are separated by a certain distance, and the workpiece to be detected is distracted into an elliptical shape.
[0035] The reversing unit is fixed on the rack, and the reversing unit comprises a second lifting module and a rotating seat. The second lifting module is provided with a second lifting cylinder 8 and a second lifting rod. The top of the second lifting rod is provided with the rotating seat. The rotating seat comprises a rotating motor, a rotating bearing, and a rotating table 9. The rotating motor drives the rotating table 9 to rotate, and the rotating bearing is arranged below the rotating table 9. The rotating table 9 is symmetrically provided with a support block 92, and the support block 92 is provided with a through groove in the middle.
[0036] The side wall of the rotating table 9 is provided with a travel switch 91, which is used to limit the rotation angle and adjust the direction of the rotating table 9. The method of limiting position by setting a travel switch mechanism is known to those skilled in the art, and will not be described here.
[0037] As shown in Figures 1 to 7 The pipeline work detection equipment for cooperating with the annular workpiece reversing detection device comprises an elevator 1, a screening module, a shunt unit, and a detection unit.
[0038] The pipeline working device for matching the differential distance adjustment device comprises a lifting machine 1, wherein the lifting machine 1 is provided with a hopper, a lifting belt and a lifting motor. The hopper is provided in a bucket shape, and the upper portion of the hopper is matched with the screening module. The bottom of the lifting belt is arranged in the lower portion of the hopper, and the top of the lifting belt is arranged above the screening module, so that the lifting belt lifts the to-be-detected material to the initial position of the screening module. The lifting motor drives the lifting belt to operate.
[0039] The screening module comprises a conveying belt and a height screening mechanism. The conveying belt transports the to-be-detected material thrown out by the lifting machine 1 to a subsequent working position. The height screening mechanism comprises a material blocking plate 2 and a blocking plate support, the material blocking plate 2 is rotationally arranged above the conveying mechanism through the blocking plate support, and the gap between the material blocking plate 2 and the conveying mechanism is adjusted to the height of the to-be-detected material in the detection direction, so as to block the to-be-detected material stacked beyond the height of a single workpiece.
[0040] The horizontal screening mechanism comprises a mounting frame, a guide unit and a flow dividing unit. The guide unit comprises a guide block 3, the guide block 3 is mounted on the mounting frame, the guide block 3 is arranged in front of the to-be-detected material running direction driven by the conveying mechanism, and the side of the guide block 3 is provided with a guide inclined surface. The inclined surface guides the to-be-detected material to be separated from the edge of the conveying mechanism and reaches the position of the flow dividing unit.
[0041] The flow dividing unit is provided with a flow dividing channel 31, and the side edge end of the flow dividing channel 31 is connected with the mobile stretching unit.
[0042] Further comprising a detection module, the detection module comprises a plurality of detectors, and the detector is a detection camera 4. The detection camera 4 is arranged above and below, and the to-be-detected material passing through the visual area thereof is detected by an image recognition detection mode. The to-be-detected material after detection is classified and placed according to the detection result. The mobile stretching unit moves to the area at the tail end of the detection equipment and is put into the corresponding discharge channel, so as to release the to-be-detected workpiece to slide into the corresponding collection bin. The to-be-detected material is generally considered to be a gasket or a sealing ring made of elastic material.
[0043] According to the technical scheme, the driving frame 51 is slidably installed on the guide rail 5 through a linear bearing, and the driving motor is used to drive the driving frame 51 to move on the guide rail 5. The guide rail 5, the driving frame 51 and the driving motor are combined to function as fixing the moving and stretching unit to move by a fixed distance. Therefore, within the technical scope known to those skilled in the art, the linear motion mechanism for driving the moving and stretching unit can be replaced without creative labor, and the moving and stretching unit is driven. The linear driving mechanism includes but is not limited to a linear motor, a screw nut driving or a gear and rack matched with the driving frame 51 to move the moving and stretching unit to a preset position during the working process.
[0044] Working process: first, the to-be-detected material is put into the hopper of the elevator 1, the elevator 1 lifts the to-be-detected material to the conveying mechanism, the conveying mechanism drives the to-be-detected material to move to the screening module, the to-be-detected workpiece is lifted by the first lifting module position, and the to-be-detected workpiece is sleeved by the two stretching protrusions 74 of the stretching unit. The to-be-detected workpiece is stretched and deformed by the separating arm. The driving frame 51 moves on the guide rail 5, so that the separating arm carries the to-be-detected workpiece to run to the first group of detection units for image acquisition detection.
[0045] After the first group of image acquisition is completed, the driving frame 51 moves the to-be-detected workpiece to the reversing unit position, and the second lifting cylinder 8 is lifted so that the supporting block 92 is sleeved on the inner wall of the to-be-detected workpiece. At this time, the separating arms move towards each other, and the to-be-detected workpiece is separated from the stretching protrusions 74. After the second lifting cylinder 8 is lowered, the rotating table 90 is rotated by 90 degrees, so that the to-be-detected workpiece is synchronously rotated. After the rotation is completed, the second lifting protrusion drives the to-be-detected workpiece to the position sleeved with the stretching protrusion 74. The separating arms are separated again to complete the sleeving of the to-be-detected workpiece. The second lifting cylinder 8 is lowered and separated from the position of the separating arms.
[0046] The driving frame 51 drives the to-be-detected workpiece into the second group of detection units for image acquisition detection. After data acquisition, the processor analyzes and judges, and the driving frame 51 drives the separating arms to the area at the tail end of the detection equipment according to the quality judged by the processor, and releases the to-be-detected workpiece into the corresponding discharge channel, and the to-be-detected workpiece falls into the corresponding collection bin.
[0047] According to actual needs, those skilled in the art can set the mobile stretching unit to two groups to form a double module detection according to needs. The two groups of the line changing units move synchronously to ensure the detection rhythm of the detection equipment. At this time, the first mobile stretching unit and the second mobile stretching unit are respectively arranged on the guide rail 5, so that the first mobile stretching unit returns to the position of the first lifting cylinder 6 after the reversing unit takes over the material to be detected, and the subsequent working process is processed by the second mobile stretching unit. The first mobile stretching unit reciprocates in the interval between the first lifting cylinder 6 and the reversing unit, and the second mobile stretching unit reciprocates in the interval between the reversing unit and the collection channel, thereby improving the detection efficiency.
[0048] In embodiment 2, a ring-shaped workpiece reversing detection device is provided, which comprises a first lifting module, a spreading arm and a rotating module. The first lifting module drives the workpiece to be detected to move up and down. The first lifting module drives the workpiece to be detected to ascend and be sleeved on the spreading arm. The spreading arm is arranged on a module support table 7. When the two groups of spreading arms are away from each other, the workpiece to be detected is stretched and deformed. The guide rail 5 is horizontally arranged on the rack. The spreading arm reciprocates on the guide rail 5.
[0049] The spreading arm comprises a first spreading arm 72 and a second spreading arm 73. The front end of the first spreading arm 72 is provided with a stretching protrusion 74. Correspondingly, the front end of the second spreading arm 73 is also provided with a stretching protrusion 74. The rear ends of the first spreading arm 72 and the second spreading arm 73 are respectively arranged on the respective module support table 7. The first lifting module lifts the workpiece to be detected to the height of the spreading arm, and the spreading arm forms a sleeve on the workpiece to be detected. Under the driving of the stretching motor, the first spreading arm 72 and the second spreading arm 73 are separated by a certain distance to spread the workpiece to be detected into an elliptical shape.
[0050] The rotating module comprises an adjusting motor 75, an adjusting belt 76 and a synchronous gear 77. The adjusting motor 75 is arranged on the first spreading arm 72. The adjusting motor 75 drives the synchronous gear 77 through the adjusting belt 76. The stretching protrusion 74 is rotatably arranged on the first spreading arm 72. The synchronous gear 77 is coaxially transmitted with the stretching protrusion 74 on the first spreading arm 72. When the stretching protrusion 74 rotates, it forms a transmission with the inner wall of the workpiece to be detected through friction, thereby driving the workpiece to be detected to rotate. Multiple images are captured during the rotation process for detection.
[0051] The mobile stretching unit further comprises a driving frame 51 provided with a driving motor, the driving frame 51 is slidingly installed on the guide rail 5 through a linear bearing, and the driving motor is used to drive the driving frame 51 to move on the guide rail 5.
[0052] A stretching slide rail 71 is arranged in the driving frame 51. The mobile stretching unit further comprises a module support table 7 and a stretching motor, the module support table 7 is slidingly arranged on the stretching slide rail 71 through a linear bearing, the distraction arms are respectively arranged on the module support table 7, and the module support table 7 realizes the linear movement of the distraction arms under the driving of the stretching motor.
[0053] As shown in Figures 1 to 9 The pipeline work detection device for matching the annular workpiece reversing detection device in the embodiment comprises an elevator 1, a screening module, a shunting unit and a detection unit.
[0054] The elevator 1 is provided with a hopper, a lifting belt and a lifting motor. The hopper is arranged in the shape of a bucket, and the upper part of the hopper is matched with the screening module. The bottom part of the lifting belt is arranged in the lower part of the hopper, and the top part of the lifting belt is arranged above the screening module. The lifting belt lifts the to-be-detected material to the initial position of the screening module. The lifting motor drives the lifting belt to run.
[0055] The screening module comprises a conveying belt and a height screening mechanism. The conveying belt transports the to-be-detected material thrown by the elevator 1 to the subsequent work station. The height screening mechanism comprises a material blocking plate 2 and a blocking plate support. The material blocking plate 2 is rotationally arranged above the conveying mechanism through the blocking plate support. The gap between the material blocking plate 2 and the conveying mechanism is adjusted to the height of the to-be-detected material in the detection direction, so as to block the to-be-detected material stacked beyond the height of a single workpiece.
[0056] The horizontal screening mechanism comprises a mounting frame, a guide unit and a shunting unit. The guide unit comprises a guide block 3, the guide block 3 is mounted on the mounting frame, the guide block 3 is arranged in front of the running direction of the to-be-detected material driven by the conveying mechanism, and the side part of the guide block 3 is provided with a guide inclined surface. The inclined surface guides the to-be-detected material to be separated from the edge of the conveying mechanism and reaches the position of the shunting unit.
[0057] The shunting unit is provided with a shunting channel 31, and the side edge end of the shunting channel 31 is connected with the mobile stretching unit.
[0058] Further comprising a detection module, the detection module comprises a plurality of detectors, the detector is a detection camera 4, the detection camera 4 is arranged up and down, and the detection camera 4 detects the material to be detected passing through the visual area through image recognition detection. The detected material is classified and placed according to the detection result. The moving stretching unit moves to the area at the tail end of the detection equipment and is put into the corresponding discharge channel, releasing the workpiece to be detected to slide into the corresponding collection bin. It is a technology known to those skilled in the art, and will not be described here. The material to be detected is generally considered to be a gasket or sealing ring made of elastic material.
[0059] According to the above technical solution, the driving frame 51 is slidably installed on the guide rail 5 by a linear bearing, and the driving motor is used to drive the driving frame 51 to move on the guide rail 5. The guide rail 5, the driving frame 51 and the driving motor are combined to function as a fixed distance displacement of the moving stretching unit. Therefore, within the technical scope known to those skilled in the art, the existing technical solution can replace the mechanism for achieving linear motion of the moving stretching unit without creative labor, thereby driving the moving stretching unit. The linear drive mechanism includes but is not limited to a linear motor, a screw nut drive or a gear rack matched with the driving frame 51 to move the moving stretching unit to a predetermined position during operation.
[0060] Example 3, based on the combination of example 1 and example 2, the annular workpiece reversing detection device comprises a moving stretching unit and a reversing unit, the moving stretching unit reciprocates on the guide rail 5, the moving stretching unit comprises a first lifting module and a spreading arm, the first lifting module drives the workpiece to be detected to ascend and be sleeved on the spreading arm, and two groups of the spreading arms are away from each other to stretch and deform the workpiece to be detected. The reversing unit comprises a second lifting module, a rotating seat and a rotating module, the rotating seat is rotatably arranged on the second lifting module, the workpiece to be detected is sleeved on the rotating seat, and the second lifting module drives the workpiece to be detected to move up and down. The guide rail 5 is horizontally arranged on the rack, and the reversing unit is arranged on one side of the guide rail 5.
[0061] The moving stretching unit further comprises a driving frame 51, the driving frame 51 is provided with a driving motor, the driving frame 51 is slidably installed on the guide rail 5 by a linear bearing, and the driving motor is used to drive the driving frame 51 to move on the guide rail 5.
[0062] The driving frame 51 is provided with a stretching slide rail 71. The mobile stretching unit further comprises a module support table 7 and a stretching motor. The module support table 7 is slidingly arranged on the stretching slide rail 71 through a linear bearing. The stretching arms are respectively arranged on the module support table 7. The module support table 7 is driven by the stretching motor to realize the linear movement of the stretching arms.
[0063] The stretching arms comprise a first stretching arm 72 and a second stretching arm 73. The first stretching arm 72 is provided with a stretching protrusion 74 at the front end. Correspondingly, the second stretching arm 73 is also provided with a stretching protrusion 74 at the front end. The rear ends of the first stretching arm 72 and the second stretching arm 73 are respectively arranged on the respective module support table 7. The first lifting module lifts the workpiece to be detected to the height of the stretching arms. The stretching arms form a sleeve joint with the workpiece to be detected. Under the driving of the stretching motor, the first stretching arm 72 and the second stretching arm 73 are separated by a certain distance to stretch the workpiece to be detected into an elliptical shape.
[0064] The rotating module comprises an adjusting motor 75, an adjusting belt 76 and a synchronous gear 77. The adjusting motor 75 is arranged on the first stretching arm 72. The adjusting motor 75 is driven by the adjusting belt 76 to drive the synchronous gear 77. The stretching protrusion 74 is rotationally arranged on the first stretching arm 72. The synchronous gear 77 is coaxially driven with the stretching protrusion 74 on the first stretching arm 72. When the stretching protrusion 74 rotates, it forms a transmission with the inner wall of the workpiece to be detected through friction, thereby driving the workpiece to be detected to rotate. Multiple images are captured during the rotation process for detection.
[0065] The reversing unit is fixed on the rack. The reversing unit comprises a second lifting module and a rotating seat. The second lifting module is provided with a second lifting cylinder 8 and a second lifting rod. The top of the second lifting rod is provided with the rotating seat. The rotating seat comprises a rotating motor, a rotating bearing and a rotating table 9. The rotating motor drives the rotating table 9 to rotate. The rotating bearing is arranged below the rotating table 9. The rotating table 9 is symmetrically provided with a support block 92. The support block 92 is provided with a through groove in the middle.
[0066] The side wall of the rotating table 9 is provided with a travel switch 91 to limit the rotation angle and adjustment direction of the rotating table 9. The limiting method is known to those skilled in the art, and will not be described here.
[0067] As shown in Figures 1 to 9 The pipeline work detection equipment for cooperating with the annular workpiece reversing detection device comprises an elevator 1, a screening module, a shunt unit and a detection unit.
[0068] The pipeline working device for matching the differential distance adjustment device comprises a lifting machine 1, wherein the lifting machine 1 is provided with a hopper, a lifting belt and a lifting motor. The hopper is provided in a bucket shape, and the upper portion of the hopper is matched with the screening module. The bottom of the lifting belt is arranged in the lower portion of the hopper, and the top of the lifting belt is arranged above the screening module, so that the lifting belt lifts the to-be-detected material to the initial position of the screening module. The lifting motor drives the lifting belt to operate.
[0069] The screening module comprises a conveying belt and a height screening mechanism. The conveying belt transports the to-be-detected material thrown out by the lifting machine 1 to a subsequent working position. The height screening mechanism comprises a material blocking plate 2 and a blocking plate support, the material blocking plate 2 is rotationally arranged above the conveying mechanism through the blocking plate support, and the gap between the material blocking plate 2 and the conveying mechanism is adjusted to the height of the to-be-detected material in the detection direction, so as to block the to-be-detected material stacked beyond the height of a single workpiece.
[0070] The horizontal screening mechanism comprises a mounting frame, a guide unit and a shunt unit. The guide unit comprises a guide block 3, the guide block 3 is mounted on the mounting frame, the guide block 3 is arranged in front of the to-be-detected material running direction driven by the conveying mechanism, and the side of the guide block 3 is provided with a guide inclined surface. The inclined surface guides the to-be-detected material to be guided away from the edge of the conveying mechanism to the position of the shunt unit.
[0071] The shunt unit is provided with a shunt channel 31, and the side edge end of the shunt channel 31 is connected with the mobile stretching unit.
[0072] Further comprising a detection module, the detection module comprises a plurality of detectors, the detector is a detection camera 4, the detection camera 4 is arranged above and below, and the to-be-detected material passing through the visual area thereof is detected by image recognition detection. The to-be-detected material after detection is classified and placed according to the detection result. The mobile stretching unit moves to the area at the tail end of the detection equipment and is put into the corresponding discharge channel, so as to release the to-be-detected workpiece to slide into the corresponding collection bin. The to-be-detected material is generally considered to be a gasket or a sealing ring made of elastic material.
[0073] According to the technical scheme, the driving frame 51 is slidably installed on the guide rail 5 through a linear bearing, and the driving motor is used to drive the driving frame 51 to move on the guide rail 5. The guide rail 5, the driving frame 51 and the driving motor are combined to function as fixing the moving stretching unit to move by a fixed distance. Therefore, within the technical scope known to those skilled in the art, the linear motion mechanism for driving the moving stretching unit can be replaced without creative labor, and the moving stretching unit is driven. The linear driving mechanism includes but is not limited to a linear motor, a screw nut driving or a gear and rack matched with the driving frame 51 to move the moving stretching unit to a preset position during the working process.
[0074] Working process: first, the material to be detected is put into the hopper of the elevator 1, the elevator 1 lifts the material to be detected to the conveying mechanism, the conveying mechanism drives the material to be detected to move to the screening module, the workpiece to be detected is operated to the position of the first lifting module, the workpiece to be detected is lifted, and the workpiece to be detected is sleeved with the two stretching protrusions 74 of the stretching unit. The stretching protrusions 74 are separated to stretch and deform the workpiece to be detected. The driving frame 51 moves on the guide rail 5 to make the stretching arm carry the workpiece to be detected to the first group of detection units for image acquisition and detection.
[0075] After the first group of image acquisition is completed, the driving frame 51 moves the workpiece to be detected to the reversing unit position, the second lifting cylinder 8 is lifted to make the support block 92 sleeved on the inner wall of the workpiece to be detected. At this time, the stretching arms move towards each other, and the workpiece to be detected is separated from the stretching protrusions 74. After the second lifting cylinder 8 is lowered, the rotating table 90 is rotated by 90 degrees, so that the workpiece to be detected is synchronously rotated. After the rotation is completed, the second lifting protrusion drives the workpiece to be detected to the position of the stretching protrusion 74. The stretching arms are separated again to complete the sleeving of the workpiece to be detected. The second lifting cylinder 8 is lowered and separated from the position of the stretching arm.
[0076] If the workpiece to be detected is too large or there is a visual obstruction, the adjusting motor 75 is driven to rotate the workpiece to be detected to a certain extent, so that the detection camera 4 can acquire multiple pictures of the workpiece to be detected, and avoid the shooting dead angle caused by the workpiece obstruction.
[0077] The driving frame 51 drives the workpiece to be detected into the second group of detection units for image acquisition detection. After data acquisition, the processor analyzes and judges, and the driving frame 51 drives the strutting arm to the area at the tail end of the detection equipment according to the quality judged by the processor, and puts it into the corresponding discharge channel, releasing the workpiece to be detected to slide into the corresponding collection bin.
[0078] According to actual needs, those skilled in the art can set the moving stretching unit to two groups to form a double module detection according to needs. The two groups of the line changing units move synchronously to ensure the detection rhythm of the detection equipment. At this time, the first moving stretching unit and the second moving stretching unit are respectively arranged on the guide rail 5, so that the first moving stretching unit returns to the position of the first lifting cylinder 6 after the reversing unit takes over the material to be detected, and the subsequent working process is processed by the second moving stretching unit. The first moving stretching unit reciprocates in the interval between the first lifting cylinder 6 and the reversing unit, and the second moving stretching unit reciprocates in the interval between the reversing unit and the collection channel, thereby improving the detection efficiency.
[0079] For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and can be realized in other specific forms without departing from the spirit or basic characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present application is defined by the appended claims, not the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0080] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description manner of the specification is only for the sake of clarity, those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be properly combined to form other embodiments that those skilled in the art can understand.
Claims
1. A ring-shaped workpiece reversal detection device, characterized in that: Includes a moving tension unit and a reversing unit. The movable stretching unit includes a first lifting module and a spreading arm. The first lifting module drives the material to be tested to rise and fit onto the spreading arm. When the two sets of spreading arms move away from each other, the workpiece to be tested is stretched and deformed. The reversing unit includes a second lifting module and a rotating base. The second lifting module drives the workpiece to be inspected to move up and down. The rotating seat is rotatably mounted on the second lifting module, and the workpiece to be inspected is fitted onto the rotating seat. It also includes a linear drive mechanism, which drives the moving stretching unit to reciprocate.
2. The annular workpiece reversal detection device according to claim 1, characterized in that: The linear drive mechanism includes a guide rail mounted on a frame. The movable stretching unit also includes a drive frame equipped with a drive motor. The drive frame is slidably mounted on the guide rail via linear bearings.
3. The annular workpiece reversal detection device according to claim 2, characterized in that: The drive frame is equipped with a tension slide rail, and the movable tensioning unit also includes a module support platform and a tensioning motor. The module support platform is slidably mounted on the tension slide rail via a linear bearing, and the spreading arms are respectively mounted on the module support platform.
4. The annular workpiece reversal detection device according to claim 3, characterized in that: The spreading arm includes a first spreading arm and a second spreading arm. The front ends of the first spreading arm and the second spreading arm are respectively provided with stretching protrusions. Under the drive of the stretching motor, the first spreading arm and the second spreading arm can separate or move closer together.
5. The annular workpiece reversal detection device according to claim 1, characterized in that: The second lifting module is equipped with a second lifting cylinder and a second lifting rod, and the rotating seat is located on the top of the second lifting rod.
6. The annular workpiece reversal detection device according to claim 1, characterized in that: The rotating base includes a rotating motor, a rotating bearing, and a rotating platform. The rotating motor drives the rotating platform to rotate. The rotating bearing is located below the rotating platform. Support blocks are symmetrically arranged on the rotating platform to receive and inspect the workpiece.
7. The annular workpiece reversal detection device according to any one of claims 1-6, characterized in that: The movable stretching unit is configured as a first movable stretching unit and a second movable stretching unit. The first movable stretching unit reciprocates between the first lifting cylinder and the reversing unit, while the second movable stretching unit reciprocates between the reversing unit and the collection channel.
8. A ring-shaped workpiece reversal detection device, characterized in that: The system includes a first lifting module, a spreading arm, and a rotating module. The first lifting module drives the material to be tested to rise and fit onto the spreading arm, which is mounted on a module support platform. When the two sets of spreading arms move away from each other, they stretch and deform the workpiece to be tested. The rotating module drives the workpiece to be tested to rotate. It also includes a linear drive mechanism, which drives the module support platform to reciprocate.
9. The annular workpiece reversal detection device according to claim 8, characterized in that: The rotation module includes an adjustment motor, an adjustment belt, and a synchronous gear. The adjustment motor is mounted on the first spreading arm and drives the synchronous gear through the adjustment belt. The stretching protrusion is rotatably mounted on the first spreading arm, and the synchronous gear is coaxially driven with the stretching protrusion on the first spreading arm.