Battery under-voltage protector capable of intelligently distinguishing and managing different loads

By intelligently differentiating and managing battery undervoltage protectors with different loads, and using a PCB control board to detect battery voltage, intelligent current distribution is achieved, solving the problem of over-discharge of vehicle batteries and ensuring normal vehicle startup and normal equipment operation.

CN224037082UActive Publication Date: 2026-03-24CHANGSHA DEYI TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2026-03-24

AI Technical Summary

Technical Problem

Existing battery protectors cannot effectively distinguish between vehicle load and other electrical loads, leading to excessive battery discharge and affecting normal vehicle startup.

Method used

Design a battery undervoltage protector that intelligently distinguishes and manages different loads. It connects to the load through vehicle load connectors and parking load connectors respectively. The average battery voltage is detected by the PCB control board to achieve intelligent management of current distribution and automatically disconnect or restore the current path of the parking load.

Benefits of technology

Ensure that the vehicle's electrical system is not affected, guarantee vehicle comfort and normal equipment operation, prevent excessive battery discharge, and protect battery health.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224037082U_ABST
Patent Text Reader

Abstract

The utility model discloses a battery under-voltage protector capable of intelligently distinguishing and managing different loads, which comprises a base body, the base body is a conductive piece, and two sides of the front part of the periphery of the base body are respectively and fixedly connected and combined with a cathode joint and a vehicle machine load joint. A positive electrode connector and a parking load connector are arranged on the two sides of the rear portion of the periphery of the base body respectively, and a second conductive copper sheet is connected to the bottom of the parking load connector in a combined mode. The beneficial effects of the utility model are that the vehicle machine load connector and the parking load connector are respectively connected with the vehicle machine load and the parking load, and the vehicle machine load connector and the parking load connector are respectively connected with the PCB control board through the conductive copper sheet 1 and the conductive copper sheet 2; and the positive electrode connector and the negative electrode connector are respectively connected with the PCB control board, so that the average voltage of the battery can be detected by virtue of the PCB control board, and the current distribution of the intelligent management battery can be realized when the preset starting protection threshold value is lower than the protection recovery threshold value.
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Description

TECHNICAL FIELD

[0001] The utility model relates to commercial vehicle battery management technical field, concretely relates to an intelligent distinguishing and managing different load's battery under -voltage protector. BACKGROUND

[0002] At present, the voltage state of battery is very important for the normal starting and running of vehicle when commercial vehicle is running, but in practical application, the charging and discharging of battery are not monitored, and in high temperature season, the over discharging of battery by air conditioner and other heavy loads, and when the vehicle is not used, the battery is in long -term small -current discharging without charging, all these reasons can cause the frequent occurrence of battery damage.

[0003] And the existing battery protection mode cannot effectively distinguish the vehicle load and other power loads when the battery voltage is too low, so as to cause the over discharging of vehicle battery and affect the normal starting of vehicle. UTILITY MODEL CONTENTS

[0004] The utility model discloses a kind of intelligent distinguishing and managing different load's battery under -voltage protector to solve the above problems, see detailed below.

[0005] To achieve the above object, the utility model provides the following technical scheme:

[0006] The utility model provides a kind of intelligent distinguishing and managing different load's battery under -voltage protector, including base body, the base body is conductive part, the periphery front part of the base body is respectively fixedly connected combination has negative pole connector and vehicle load connector, the periphery rear part of the base body is respectively provided with positive pole connector and parking load connector, the bottom of the parking load connector is combined with the second conductive copper sheet, and the parking load connector and the second conductive copper sheet are isolated by plastic package piece with the base body, and the positive pole connector is isolated by plastic package shell with the base body;

[0007] The upper surface of the base body front part is fixedly connected and installed with the first conductive copper sheet, the upper surface of the base body rear part is provided with PCB control panel, and the negative pole connector is electrically connected with the PCB control panel by the first conductive copper sheet, and the positive pole connector is electrically connected with the PCB control panel by cable.

[0008] As preferred, the negative pole connector is hoop piece.

[0009] As preferred, the vehicle load connector is round table shaped plug connector.

[0010] As preferred, the positive pole connector is oval column shaped plug connector.

[0011] As preferred, the parking load joint is a bolted joint with a nut.

[0012] As preferred, the conductive copper sheet one is riveted to the base body.

[0013] As preferred, the conductive copper sheet one and the conductive copper sheet two are electrically connected in series with the PCB control panel.

[0014] As preferred, the PCB control panel is combinedly installed between the top surfaces of the conductive copper sheet one and the conductive copper sheet two.

[0015] As preferred, the plastic sealing shell is an insulating plastic shell.

[0016] As preferred, the plastic sealing member is an insulating rubber pad, and the inner and outer peripheries of the plastic sealing member respectively insulate the parking load joint and the base body.

[0017] With the above-mentioned battery under-voltage protector capable of intelligently distinguishing and managing different loads, in use, the car-machine load and the parking load are respectively connected through the car-machine load joint and the parking load joint, the car-machine load joint and the parking load joint are respectively connected with the PCB control panel through the conductive copper sheet one and the conductive copper sheet two, and the positive electrode joint and the negative electrode joint are also respectively connected with the PCB control panel, so that the average voltage of the battery can be detected through the PCB control panel, thereby realizing the intelligent management of the current distribution of the battery when the preset starting protection threshold is lower than the protection recovery threshold. Specifically, when the average voltage of the battery detected by the PCB control panel is lower than the starting protection threshold, the parking load is powered off by disconnecting the conductive copper sheet two, thereby automatically disconnecting the current path of the battery to the air conditioner and other parking loads, ensuring that the circuit of the car-machine load is not affected. When the average voltage of the battery detected by the PCB control panel is higher than the starting protection threshold, the parking load is powered on by connecting the conductive copper sheet two, thereby automatically restoring the current path of the battery to the air conditioner and other parking loads, ensuring the comfort of the vehicle and the normal operation of the equipment.

[0018] The beneficial effects are as follows: 1. The car-machine load and the parking load are respectively connected through the car-machine load joint and the parking load joint, the car-machine load joint and the parking load joint are respectively connected with the PCB control panel through the conductive copper sheet one and the conductive copper sheet two, and the positive electrode joint and the negative electrode joint are also respectively connected with the PCB control panel, so that the average voltage of the battery can be detected through the PCB control panel, thereby realizing the intelligent management of the current distribution of the battery when the preset starting protection threshold is lower than the protection recovery threshold.

[0019] 2, when the average voltage of the battery is detected to be lower than the starting protection threshold by the PCB control panel, the parking load can be powered off by disconnecting the conductive copper sheet two, and then the current path of the battery to the air conditioner and other parking loads is automatically disconnected to ensure that the circuit of the vehicle load is not affected;

[0020] 3, when the average voltage of the battery is detected to be higher than the starting protection threshold by the PCB control panel, the parking load can be powered on by turning on the conductive copper sheet two, and then the current path of the battery to the air conditioner and other parking loads is automatically restored to ensure the comfort of the vehicle and the normal operation of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0022] Figure 1 is the overall external schematic diagram of the present application;

[0023] Figure 2 is the overall internal schematic diagram of the present application;

[0024] Figure 3 is the top view schematic diagram of the present application Figure 1 ;

[0025] Figure 4 is the top view schematic diagram of the present application Figure 2 .

[0026] The following is the explanation of the reference signs:

[0027] 1, positive terminal; 2, conductive copper sheet one; 3, negative terminal; 4, plastic package shell; 5, parking load terminal; 6, base body; 7, vehicle load terminal; 8, PCB control panel; 9, conductive copper sheet two; 10, plastic package. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical scheme and advantages of the present application more clear, the technical scheme of the present application will be described in detail below. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of the present application.

[0029] Referring to Figures 1-4As shown, the utility model provides a kind of battery undervoltage protector of intelligent distinguishing and management different load, including base body 6, base body 6 is conductive part, and the periphery front part both sides of base body 6 are respectively fixedly connected combination negative pole connector 3 and car load connector 7, and the periphery rear part both sides of base body 6 are respectively provided with positive pole connector 1 and parking load connector 5, and the bottom of parking load connector 5 is combined with the connection of conductive copper sheet two 9, and parking load connector 5 and conductive copper sheet two 9 are isolated by plastic package 10 with base body 6, and positive pole connector 1 is isolated by plastic package shell 4 with base body 6, and the upper surface front part of base body 6 is fixedly connected with the installation of conductive copper sheet one 2, and the upper surface rear part of base body 6 is provided with PCB control panel 8, and negative pole connector 3 is electrically connected with PCB control panel 8 by conductive copper sheet one 2, while positive pole connector 1 is electrically connected with PCB control panel 8 by cable, and the purpose of this arrangement is that the average voltage of battery can be detected by PCB control panel 8, so that the current distribution of intelligent management battery can be realized when the preset starting protection threshold is lower than protection recovery threshold.

[0030] Referring to Figures 1-2 As shown, the following optimization is carried out for each component, the negative pole connector 3 is a hoop piece, so that the negative pole connector 3 can be stably combined with the negative pole of the battery pack, and simultaneously, the car load connector 7 is a round table-shaped plug connector, the positive pole connector 1 is an elliptical column-shaped plug connector, so that the wiring of the car load can be quickly combined with the car load connector 7 through plug-in connection, and the positive pole wiring of the battery pack can also be quickly combined with the positive pole connector 1 through plug-in connection, and through plug-in connection, repeated combination and disassembly operations are also facilitated. Further, the parking load connector 5 is a bolt piece with a nut, so that the wiring of the parking load can be fixed by winding around the periphery of the parking load connector 5 and tightening the nut, and stable fixation of the parking load wiring is facilitated.

[0031] Referring to Figures 1-4As shown, the conductive copper sheet one 2 is riveted to the base body 6 to facilitate the stable combination of the conductive copper sheet one 2 on the top surface of the base body 6 and the stable electrical connection with the base body 6. At the same time, the conductive copper sheet one 2 and the conductive copper sheet two 9 are electrically connected in series with the PCB control panel 8 to facilitate the stable electrical connection of the conductive copper sheet one 2 and the conductive copper sheet two 9. Further, the PCB control panel 8 is combined and installed between the top surfaces of the conductive copper sheet one 2 and the conductive copper sheet two 9 to facilitate the separation of the PCB control panel 8 from the base body 6 by means of the conductive copper sheet one 2 and the conductive copper sheet two 9. As to the plastic shell 4 and the plastic sealing member 10, the plastic shell 4 is an insulating plastic shell, the plastic sealing member 10 is an insulating rubber pad, and the inner and outer peripheries of the plastic sealing member 10 respectively insulate the parking load connector 5 and the base body 6. In this way, firstly, the plastic shell 4 and the plastic sealing member 10 have good and stable insulation effect, and the positive electrode connector 1 can be reliably insulated from the base body 6 by means of the plastic shell 4, and the parking load connector 5 and the base body 6 can be reliably insulated by means of the plastic sealing member 10.

[0032] With the above structure, in use, the car load connector 7 and the parking load connector 5 are connected to the car load and the parking load respectively, and the car load connector 7 and the parking load connector 5 are connected to the PCB control panel 8 by means of the conductive copper sheet one 2 and the conductive copper sheet two 9 respectively, and the positive electrode connector 1 and the negative electrode connector 3 are also connected to the PCB control panel 8, and then the average voltage of the battery can be detected by means of the PCB control panel 8, so that the current distribution of the intelligent management battery can be realized when the preset starting protection threshold is lower than the protection recovery threshold. Specifically, when the average voltage of the battery detected by the PCB control panel 8 is lower than the starting protection threshold, the parking load can be powered off by disconnecting the conductive copper sheet two 9, and then the current path of the battery to the air conditioner and other parking loads can be automatically disconnected, ensuring that the circuit of the car load is not affected. At the same time, when the average voltage of the battery detected by the PCB control panel 8 is higher than the starting protection threshold, the parking load can be powered on by connecting the conductive copper sheet two 9, and then the current path of the battery to the air conditioner and other parking loads can be automatically recovered, ensuring the comfort of the vehicle and the normal operation of the equipment.

[0033] Specifically, when the battery voltage is sufficient, the MOS on the PCB control panel 8 will be opened, the conductive copper sheet one 2 and the conductive copper sheet two 9 will be turned on, the battery pack will supply power to the air conditioner and other parking loads through the parking load connector 5, and at the same time, the car load will be supplied with power through the car load connector 7. When the voltage is low, the MOS on the PCB control panel 8 will disconnect the conductive copper sheet two 9, the battery pack will stop supplying power to the air conditioner and other parking loads through the parking load connector 5, and at the same time, the car load will continue to be supplied with power through the car load connector 7, thereby achieving the function of intelligent management of the load.

[0034] The above merely describes a specific implementation of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A battery undervoltage protector that intelligently distinguishes and manages different loads, comprising a base body (6), characterized in that: The base body (6) is a conductive component. A negative terminal connector (3) and a vehicle load connector (7) are fixedly connected to the front two sides of the outer periphery of the base body (6). A positive terminal connector (1) and a parking load connector (5) are respectively provided on the rear two sides of the outer periphery of the base body (6). A conductive copper sheet (9) is connected to the bottom of the parking load connector (5). The parking load connector (5) and the conductive copper sheet (9) are separated and insulated from the base body (6) by a plastic seal (10). The positive terminal connector (1) is separated and insulated from the base body (6) by a plastic seal (4). A conductive copper sheet (2) is fixedly installed on the front part of the upper surface of the base body (6), and a PCB control board (8) is provided on the rear part of the upper surface of the base body (6). The negative terminal (3) is electrically connected to the PCB control board (8) through the conductive copper sheet (2), and the positive terminal (1) is electrically connected to the PCB control board (8) through a cable.

2. The battery undervoltage protector that intelligently distinguishes and manages different loads according to claim 1, characterized in that: The negative terminal (3) is a clamp.

3. The battery undervoltage protector that intelligently distinguishes and manages different loads according to claim 1, characterized in that: The vehicle load connector (7) is a frustum-shaped plug.

4. The battery undervoltage protector that intelligently distinguishes and manages different loads according to claim 1, characterized in that: The positive terminal (1) is an elliptical cylindrical plug.

5. A battery undervoltage protector that intelligently distinguishes and manages different loads according to claim 1, characterized in that: The parking load connector (5) is a bolt with a nut.

6. The battery undervoltage protector that intelligently distinguishes and manages different loads according to claim 1, characterized in that: The conductive copper sheet (2) is riveted to the base body (6).

7. A battery undervoltage protector that intelligently distinguishes and manages different loads according to claim 1, characterized in that: The first conductive copper sheet (2) and the second conductive copper sheet (9) are connected in series with the PCB control board (8).

8. A battery undervoltage protector that intelligently distinguishes and manages different loads according to claim 7, characterized in that: The PCB control board (8) is assembled between the top surfaces of the first conductive copper sheet (2) and the second conductive copper sheet (9).

9. A battery undervoltage protector that intelligently distinguishes and manages different loads according to claim 1, characterized in that: The encapsulated shell (4) is an insulating plastic shell.

10. A battery undervoltage protector that intelligently distinguishes and manages different loads according to claim 1, characterized in that: The molding compound (10) is an insulating rubber pad, and the inner and outer peripheries of the molding compound (10) respectively separate and insulate the parking load connector (5) and the base body (6).