Automatic tobacco loading machine

Abstract

The utility model relates to the field of tobacco loading machines, in particular to an automatic tobacco loading machine. Comprising a trolley mechanism and a control electric cabinet, a translation mechanism is arranged on the trolley mechanism, a rotating mechanism is arranged on the translation mechanism, a supporting stand column is fixedly arranged on the rotating mechanism, an inclination mechanism is arranged on the side edge of the supporting stand column, a folding mechanism is arranged on the supporting stand column, a supporting rod is arranged on the folding mechanism, and smoke baffles are arranged on the two sides of the supporting rod. A hydraulic control mechanism is arranged in the trolley mechanism, a hydraulic rod in the trolley mechanism is controlled to move through the hydraulic control mechanism, and a folded lifting movable rod of the trolley mechanism is driven to ascend. The inclined mechanism enables the supporting rod to move in an inclined mode and then loads the tobacco leaves into a tobacco frame in a curing barn. The whole structure is firm, durable, long in service life, easy to operate by workers and suitable for large-scale use.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of tobacco loading machine, especially to an automatic tobacco loading machine. BACKGROUND

[0002] The existing tobacco loading link of the curing barn adopts manual loading, which is time-consuming and laborious and has low efficiency. The existing tobacco loading devices on the market have high automation degree, large floor space and high price, or have low automation degree, low efficiency and unsatisfactory use feedback.

[0003] Based on the above problems, an automatic tobacco loading device with high tobacco loading efficiency, high automation degree, moderate size, and convenient and practical design is necessary to meet the design requirements of different curing barns, different models and different size tobacco loading requirements, automatic tobacco loading, high efficiency, convenient operation and labor liberation. UTILITY MODEL CONTENT

[0004] The application provides an automatic tobacco loading machine, which adopts the following technical scheme:

[0005] An automatic tobacco loading machine comprises a trolley mechanism and a control cabinet, a translation mechanism is arranged on the trolley mechanism, a rotating mechanism is arranged on the translation mechanism, a supporting column is fixedly arranged on the rotating mechanism, an inclined mechanism is arranged on the side of the supporting column, a folding mechanism is arranged on the supporting column, a supporting rod is arranged on the folding mechanism, a tobacco blocking plate is arranged on both sides of the supporting rod, a movable tobacco plate is arranged on the tobacco blocking plate, the movable tobacco plate is turned over through a steel wire rope, a hydraulic control mechanism is arranged in the trolley mechanism, the hydraulic rod in the trolley mechanism is controlled to move through the hydraulic control mechanism, the lifting and moving rod of the folding trolley mechanism is driven to rise, and the inclined mechanism is used to tilt the supporting rod to load tobacco leaves into the tobacco rack in the curing barn.

[0006] Optionally, an electric push rod A is arranged on the supporting rod, and the steel wire rope is fixedly connected with the electric push rod A.

[0007] Optionally, a rotating shaft assembly is arranged between the supporting column and the supporting rod, a fixed rod is arranged on the side of the supporting column, an electric push rod B is arranged on the fixed plate, and one end of the electric push rod B is arranged on the fixed rod and the other end is connected with the supporting rod.

[0008] Optionally, a bearing assembly is arranged on the base of the rotating mechanism, a large gear is arranged on the bearing assembly, and the large gear is fixedly installed and locked with the supporting column through a locking nut.

[0009] Optionally, a small gear is arranged on the side of the large gear in meshing mode, and a motor is arranged on the bearing assembly to provide power for the bearing assembly.

[0010] Optionally, the support column is further provided with a block limiting plate at the connection part with the large gear, and a limiting column is arranged on the base of the rotating mechanism, and two columns are arranged on the opposite side of the limiting column.

[0011] Optionally, the translation mechanism is arranged on the trolley plane of the trolley mechanism, the fixed plate of the translation mechanism is fixedly arranged on the trolley plane, two slide rails are arranged on the fixed plate, a sliding block is arranged on the base of the rotating mechanism, and the sliding block is arranged on the slide rails and slides on the slide rails.

[0012] Optionally, an electric push rod C is arranged on the fixed plate, and a push rod on the electric push rod C is fixedly connected with the base of the rotating mechanism.

[0013] Optionally, the trolley mechanism is a scissor type lifting mechanism.

[0014] Optionally, a speed reduction motor is arranged on the trolley base of the trolley mechanism, a driving sprocket is arranged on the speed reduction motor, a chain is arranged on the driving sprocket, one end of the chain is arranged on a rotating shaft, a driven sprocket is arranged on the rotating shaft, the chain is engaged on the driven sprocket, and wheels are arranged on both sides of the rotating shaft.

[0015] Compared with the prior art, the beneficial effects of the utility model are that:

[0016] 1. The intelligent automatic tobacco loading machine is designed in a simple structure, and an electric lifting mode is adopted to reduce the risk of manual climbing and improve the tobacco loading efficiency.

[0017] 2. The intelligent automatic tobacco loading machine is assembled by various components, and is convenient to install and repair, and can be disassembled into components for delivery and transportation.

[0018] 3. The folding mechanism greatly reduces the risk of tobacco scratching, the rotating and translating mechanism realizes the centering requirement in the tobacco drying room, and the angle of the tilting mechanism can be adjusted to adapt to different requirements of the tobacco drying room.

[0019] 4. The tobacco loading machine is powered by a 24V battery, is convenient to charge, can be used for 8 hours when fully charged, and has a long standby time.

[0020] 5. The overall structure is firm and durable, has a long service life, is simple to operate by workers, and is suitable for large-scale use. DETAILED DESCRIPTION

[0021] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will be described on the drawings needed to be used in the embodiments or the prior art description, obviously, the technical scheme described in the combination with the drawings is only some embodiments of the utility model, and for those skilled in the art, other embodiments and drawings can be obtained without creative labor on the basis of the embodiments shown in the drawings.

[0022] Figure 1Is the overall structure diagram of the utility model.

[0023] Figure 2 Is the folding mechanism schematic diagram of the utility model.

[0024] Figure 3 Is the inclination mechanism structure diagram of the utility model.

[0025] Figure 4 Is the rotating mechanism mechanism diagram of the utility model.

[0026] Figure 5 Is the internal overall structure diagram of the utility model.

[0027] Figure 6 Is the translation mechanism side view of the utility model.

[0028] Figure 7 Is the trolley mechanism bottom view of the utility model.

[0029] Figure 8 Is the trolley mechanism cross section schematic diagram of the utility model.

[0030] Figure 9 Is the trolley mechanism internal structure schematic diagram of the utility model.

[0031] In the drawing: 1, folding mechanism;101, smoke baffle;102, movable smoke baffle;103, support rod;104, steel wire rope;105, electric push rod A;2, control electric cabinet;3, inclination mechanism;301, rotating shaft assembly;302, support stand;303, fixed rod;304, electric push rod B;4, rotating mechanism;401, motor;402, pinion;403, gear;404, bearing assembly;405, locking nut;406, base;5, translation mechanism;501, fixed plate;502, slide rail;503, sliding block;504, electric push rod C;505, limit photoelectric;6, trolley mechanism;601, rack;602, car base;603, speed reducer motor;604, chain;605, rotating shaft;606, hydraulic control mechanism;607, hydraulic rod;608, car machine plane. DETAILED DESCRIPTION

[0032] The technical solutions of the embodiments of the utility model will be described clearly and completely in combination with the drawings, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor are within the scope of protection of the utility model.

[0033] In the description of the utility model, it needs to explain, the term "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and so on indicate the position relation or position relation based on the position relation shown in the drawing, only for the convenience of describing the utility model and simplifying the description, and not indicate or imply that the device or element indicated must have a particular orientation, a particular orientation and operation, therefore, it cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0034] In the description of the utility model, it needs to explain, unless otherwise specified and limited, the terms "mounting", "provided with", "connection" and the like should be broadly understood, for example, "connection", can be fixed connection, or detachable connection, or integrally connected; can be mechanical connection, or electrical connection; can be directly connected, or indirectly connected through an intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0035] The embodiment of the utility model provides an automatic cigarette loading machine.

[0036] Embodiment: as Figures 1-9 The utility model discloses an automatic cigarette loading machine, comprising folding mechanism 1, control electric cabinet 2, inclination mechanism 3, rotating mechanism 4, translation mechanism 5 and trolley mechanism 6. The support rod 103 is arranged on the folding mechanism 1, the smoke baffle 101 is fixedly arranged on both sides of the support rod 103, the movable smoke baffle 102 is arranged on the smoke baffle 101, the hinge is arranged between the smoke baffle 101 and the movable smoke baffle 102, the movable smoke baffle 102 is rotatable on the smoke baffle 101 through the hinge, and the holes are arranged on the smoke baffle 101 and the movable smoke baffle 102. Side plate is arranged on the movable smoke baffle 102, an electric push rod A 105 is arranged on the support rod 103, steel wire ropes 104 are arranged on both sides of the electric push rod A 105, the steel wire ropes 104 are fixedly connected with the electric push rod A 105, and the steel wire ropes 104 are loosened and tightened through the telescopic movement of the electric push rod A 105. The steel wire ropes 104 on the electric push rod A 105 are fixedly connected with the side plate on the movable smoke baffle 102. When the electric push rod A 105 drives the steel wire ropes 104 to contract, the steel wire ropes 104 contract and drive the movable smoke baffle 102 to rotate, realize the activity of the movable smoke baffle 102, install the tobacco leaf on the tobacco clamp, and the movable smoke baffle 102 can fold the tobacco leaf. The steel wire ropes 104 are retracted and released slowly, and the tobacco leaf is less scratched.

[0037] The support column 302 is arranged on the bottom side of the support rod 103, and a rotating shaft assembly 301 is arranged between the support column 302 and the support rod 103. The rotating shaft assembly 301 can allow the support rod 103 to tilt and rotate on the support column 302. A fixed rod 303 is arranged on the side of the support column 302, and an electric push rod B 304 is arranged on the fixed rod 303. One end of the electric push rod B 304 is arranged on the fixed rod 303, and the other end is arranged in connection with the support rod 103. When the electric push rod B 304 is extended, the support rod 103 will tilt and rotate on the rotating shaft assembly 301. When the electric push rod B 304 stops, the support rod 103 stops tilting and rotating.

[0038] The support column 302 is arranged on the rotating mechanism 4. The rotating mechanism 4 is provided with a shell to protect the internal structure. A bearing assembly 404 is arranged on the base 406 of the rotating mechanism 4. A large gear 403 is arranged on the bearing assembly 404. The large gear 403 is fixedly installed and locked with the support column 302 through a locking nut 405. A small gear 402 is arranged on the side of the large gear 403 in meshing mode. An electric motor 401 is arranged on the bearing assembly 404. The electric motor 401 provides power for the bearing assembly 404. The small gear 402 on the bearing assembly 404 rotates to drive the large gear 403 in meshing mode. The large gear 403 rotates to drive the support column 302 to rotate. A limiting plate is arranged at the connection part of the support column 302 and the large gear 403. Limiting columns are arranged on the base 406 of the rotating mechanism 4. Two limiting columns are arranged on the opposite side. When the support column 302 rotates, the limiting plate on the support column 302 will touch and limit the limiting columns to prevent over-rotation.

[0039] A translation mechanism 5 is arranged below the rotating mechanism 4. The translation mechanism 5 is arranged on the car plane 608 of the trolley mechanism 6. A fixed plate 501 of the translation mechanism 5 is fixedly arranged on the car plane 608. Two slide rails 502 are arranged on the fixed plate 501. A sliding block 503 is arranged on the base 406 of the rotating mechanism 4. The sliding block 503 is arranged on the slide rails 502 and can slide on the slide rails 502. An electric push rod C 504 is arranged on the fixed plate 501. The push rod of the electric push rod C 504 is fixedly connected with the base 406 of the rotating mechanism 4. Therefore, when the electric push rod C 504 is extended or retracted, the base 406 will slide on the slide rails 502, so as to realize the translation of the rotating mechanism 4. A limiting photoelectric 505 is arranged below the electric push rod C 504. The limiting photoelectric 505 has a gap in front and is not blocked. The limiting photoelectric 505 can collect real-time information in front.

[0040] The whole tobacco loading machine further comprises a trolley mechanism 6, the trolley mechanism 6 is provided with a rack 601 and a trolley base 602, the main structure of the trolley mechanism 6 is a scissor type lifting mechanism, a lifting movable rod is arranged on the side of the trolley mechanism 6, an inclined hydraulic rod 607 and a hydraulic control mechanism 606 are arranged in the trolley mechanism 6, the hydraulic control mechanism 606 controls the movement of the hydraulic rod 607, the movement of the hydraulic rod 607 makes the lifting movable rod folded on the trolley mechanism 6 rise, and the tobacco leaves are lifted. A speed reducer 603 is arranged on the trolley base 602 of the trolley mechanism 6, a driving sprocket is arranged on the speed reducer 603, a chain 604 is arranged on the driving sprocket, one end of the chain 604 is arranged on a rotating shaft 605, a driven sprocket is arranged on the rotating shaft 605, the chain 604 is engaged on the driven sprocket, and wheels are arranged on both sides of the rotating shaft 605. When the speed reducer 603 operates, the driving sprocket on the speed reducer 603 drives the chain 604 to move, thereby driving the rotation of the driven sprocket. The rotation of the driven sprocket drives the rotation of the rotating shaft 605. Because the wheels are arranged on both sides of the rotating shaft 605, the trolley mechanism 6 is realized to move.

[0041] A control electric box 2 is arranged on the device, the control electric box 2 is provided with a control center and a power supply, the power supply is a 24V battery, the endurance time of the battery is up to 8 hours, and photoelectric positioning devices are arranged on the folding mechanism 1, the tilting mechanism 2 and the rotating mechanism 3, so that the centering point in the curing barn can be aligned.

[0042] Working principle: a row of baking shelves are arranged in the curing barn, and a centering point of the tobacco loading machine in the curing barn is arranged to facilitate the alignment of the photoelectric signal on the tobacco loading machine. The tobacco clamp is placed on the tobacco blocking plate 101, the tobacco leaves are clamped on the tobacco clamp, and the tobacco leaves are vertically hung down. The tobacco leaves are arranged between the two tobacco blocking plates 101. The control electric box 2 is started, and the automatic tobacco loading is started by controlling the control panel on the control electric box 2. The electric push rod A 105 on the folding mechanism 1 is moved to tighten the steel wire rope 104, the movable tobacco plate 103 is turned inward to clamp the tobacco leaves and play a certain stabilizing role. After the limiting photoelectric 505 on the translation mechanism 5 confirms the centering point in the curing barn, the tobacco loading machine is moved. The electric push rod B 304 on the tilting mechanism 2 is moved to drive the support rod 103 to tilt, and the support rod 103 is tilted to a certain angle. The hydraulic control mechanism 606 of the trolley mechanism 6 controls the movement of the hydraulic rod 607 to lift the rack 601 and the whole tobacco loading machine. The tilted tobacco clamp is more easily passed through the tobacco shelf in the curing barn, and the horizontal tobacco clamp is prevented from being blocked and touched with the tobacco shelf in the curing barn. After the tobacco clamp on the tobacco blocking plate 101 passes through the tobacco shelf in the curing barn, the tilting mechanism 3 restores the support rod 103 to the horizontal state, the folding mechanism 1 loosens the steel wire rope 104, and the movable tobacco plate 102 returns to the original state. The whole tobacco loading machine falls, and the tobacco clamp is hung on the tobacco shelf in the curing barn.

[0043] The device moves the trolley to the designated position, the tilting mechanism 3 tilts to a certain angle, adjusts the centering position with the curing barn, translates left and right, rotates the angle to center, after centering, selects the layer height that needs to be loaded with tobacco, and then clicks one-key tobacco loading to automatically complete the tobacco loading process.

[0044] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and not limiting in any way. The scope of the present application is defined by the appended claims rather than the above description, and therefore all changes coming within the meaning and range of equivalents of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.

[0045] In addition, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the specification is described in this way only for the sake of clarity, and a person skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that a person skilled in the art can understand.

Claims

1. An automatic cigarette packer comprising a trolley mechanism, a control cabinet, characterized in that: The trolley mechanism is provided with a translation mechanism, the translation mechanism is provided with a rotating mechanism, the rotating mechanism is fixedly provided with a supporting column, the supporting column is provided with an inclined mechanism on the side, the supporting column is provided with a folding mechanism, the folding mechanism is provided with a supporting rod, the supporting rod is provided with a smoke baffle on both sides, the smoke baffle is provided with a movable smoke baffle, the movable smoke baffle is turned over through a steel wire rope, the trolley mechanism is provided with a hydraulic control mechanism, the hydraulic rod in the trolley mechanism is controlled to move through the hydraulic control mechanism, and the lifting movable rod of the folding trolley mechanism is driven to rise, and the supporting rod is inclined to move, and the tobacco leaves are loaded into the tobacco rack in the tobacco house.

2. The automatic cigarette packer according to claim 1, characterized in that: The supporting rod is provided with an electric push rod A, and the steel wire rope is fixedly connected with the electric push rod A.

3. The automatic cigarette packer according to claim 1, characterized in that: The supporting column and the supporting rod are connected and provided with a rotating shaft assembly, the side of the supporting column is provided with a fixed rod, the fixed plate is provided with an electric push rod B, one end of the electric push rod B is arranged on the fixed rod, and the other end is connected with the supporting rod.

4. The automatic cigarette packer according to claim 1, characterized in that: The base of the rotating mechanism is provided with a bearing assembly, the bearing assembly is provided with a large gear, and the large gear is fixedly installed and locked with the supporting column through a locking nut.

5. An automatic cigarette packing machine according to claim 4, characterized in that: The side of the large gear is provided with a small gear, and the bearing assembly is provided with a motor.

6. An automatic cigarette packing machine according to claim 5, characterized in that: The supporting column and the large gear are provided with a limiting plate at the connecting part, and the base of the rotating mechanism is provided with a limiting column on the opposite side.

7. The automatic cigarette packer of claim 1, wherein: The translation mechanism is arranged on the trolley plane of the trolley mechanism, the fixed plate of the translation mechanism is fixedly arranged on the trolley plane, two slide rails are arranged on the fixed plate, a sliding block is arranged on the base of the rotating mechanism, and the sliding block is arranged on the slide rails.

8. An automatic cigarette packer according to claim 7, characterized in that: The fixed plate is provided with an electric push rod C, and the push rod on the electric push rod C is fixedly connected with the base of the rotating mechanism.

9. The automatic cigarette packer of claim 1, wherein: The trolley mechanism is a scissor type lifting mechanism.

10. The automatic cigarette packer of claim 1, wherein: The base of the trolley mechanism is provided with a speed reduction motor, the speed reduction motor is provided with a driving sprocket, the driving sprocket is provided with a chain, one end of the chain is arranged on a rotating shaft, the rotating shaft is provided with a driven sprocket, the chain is engaged on the driven sprocket, and the rotating shaft is provided with wheels on both sides.

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