Sauce machine

By designing the mixing and screw conveying mechanism of the sauce machine, combined with a geared motor and photoelectric sensors, the automatic quantitative conveying of sauces with a certain viscosity is realized, solving the problem of insufficient efficiency and accuracy of sauce addition in the existing technology, and improving production efficiency and hygiene.

CN224038950UActive Publication Date: 2026-03-27XIAMEN JINGHONG AUTOMATION EQUIP CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

In existing technologies, sauces with a certain viscosity cannot be quantitatively delivered by metering pumps, resulting in insufficient efficiency and accuracy in automated production. In particular, sauces such as jams with particles or lumps need to be added manually, which limits the overall production efficiency and accuracy.

Method used

A sauce making machine was designed, including a material tank, a stirring mechanism, a screw conveying mechanism, and a screw drive mechanism. The sauce, which is stirred evenly by the stirring mechanism, is automatically and quantitatively conveyed by the screw conveying mechanism. Precise control is achieved by combining a geared motor, a gear set, and a photoelectric sensor. A gap of 0.05-0.2mm is provided between the screw and the feeding tube to prevent clogging.

Benefits of technology

It enables automatic quantitative dispensing of sauces with a certain viscosity, improving production efficiency and accuracy. It is suitable for quantitative addition of beverages such as milk tea and seasoning sauces for Chinese and Western cuisine. It is easy and hygienic to clean, reducing errors and costs associated with manual operation.

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Patent Text Reader

Abstract

The utility model discloses a sauce machine which comprises a material barrel, a stirring mechanism, a screw conveying mechanism and a screw driving mechanism, the stirring mechanism is mounted on the material barrel, and the material barrel is provided with a discharging opening; the screw conveying mechanism is provided with a feeding port and a discharging end, the feeding port of the screw conveying mechanism is connected with the discharging port of the material barrel in a bearing mode, the screw conveying mechanism is in transmission connection with the screw driving mechanism, and the screw driving mechanism drives the screw conveying mechanism to rotate so that sauce can be conveyed to the discharging end from the feeding port. The automatic quantitative discharging device realizes automatic quantitative discharging of various thick sauces such as jam, has the characteristics of high efficiency and high precision, and solves the problems of efficiency bottleneck and error bottleneck.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of sauce material automation equipment, and specifically relates to a sauce material machine. BACKGROUND

[0002] With the improvement of people's living standards, various leisure drinks such as milk tea have become an important part of modern consumer culture, bringing people a kind of ritual and happiness in daily life. Early leisure drink production is manually operated by workers according to their feelings. With the increasing popularity of automation equipment, some steps of leisure drink production are gradually replaced by machines, such as automatic milk tea machines, which use a quantitative pump to accurately control the amount of liquid added, can accurately control the steps of adding milk, water, tea, etc., improve efficiency and reduce human error. However, for sauce materials with certain viscosity, including viscous jam with particles or blocks, these sauce materials cannot be automatically added by quantitative delivery of the quantitative pump, and currently can only be added manually for production, limiting the overall production efficiency and adding accuracy, and there are problems of efficiency bottleneck and error bottleneck.

[0003] In view of this, the applicant has conducted in-depth research on the above problems and proposed a sauce material machine that can solve the above technical problems, thus giving rise to the present case. SUMMARY

[0004] The utility model aims at providing a sauce material machine, which realizes automatic quantitative discharge of various viscous sauce materials such as jam, and improves the efficiency and accuracy of sauce material feeding.

[0005] In order to achieve the above purpose, the solution of the utility model is as follows:

[0006] A sauce material machine, comprising a material barrel, a stirring mechanism, a screw conveying mechanism and a screw driving mechanism; the stirring mechanism is installed on the material barrel, and the material barrel is provided with a discharge port; the screw conveying mechanism has a feeding port and a discharge end, the feeding port of the screw conveying mechanism is connected to the discharge port of the material barrel, and the screw conveying mechanism is drivingly connected with the screw driving mechanism, so that the screw conveying mechanism is driven to rotate by the screw driving mechanism to realize the conveying of sauce material from the feeding port to the discharge end.

[0007] The sauce material machine further comprises a machine shell, the screw driving mechanism is fixedly installed in the machine shell, the material barrel and the screw conveying mechanism are detachably assembled in the machine shell, and the discharge end of the screw conveying mechanism extends out of the machine shell.

[0008] The discharge port of the material barrel and the feeding port of the screw conveying mechanism are integrally connected.

[0009] The front side of the machine shell is provided with an operation port, the operation port is provided with an openable and closable movable panel, and the discharge end of the screw conveying mechanism extends out of the machine shell from the operation port.

[0010] The base is provided with a mounting groove matched with the base in the casing.

[0011] The upper side of the casing is provided with an openable and closable upper cover corresponding to the barrel, and the stirring mechanism is installed on the openable and closable upper cover.

[0012] The openable and closable upper cover is provided with a feeding port.

[0013] The sauce machine further comprises a casing, the barrel, the stirring mechanism, the screw conveying mechanism and the screw driving mechanism are a set of devices, and at least two sets of devices are arranged in the casing, and the discharge ends of the at least two sets of devices are arranged outside the casing.

[0014] The stirring mechanism comprises a stirring head, a stirring rod and a driving assembly, the driving assembly is installed on the casing, and the stirring head is in transmission connection with the driving assembly through the stirring rod.

[0015] The screw conveying mechanism comprises a feeding pipe and a screw installed in the feeding pipe, the feeding pipe has a rear end and a front end, the rear end of the screw extends from the rear end of the feeding pipe to form a transmission joint, the pipe wall close to the rear end of the feeding pipe is provided with the feeding port, the front end of the feeding pipe is a discharge end, and a fully-enclosed conveying section is formed between the feeding port and the discharge end of the feeding pipe; the screw is provided with threads, and a gap of 0.05-0.2 mm is formed between the inner wall of the conveying section and the top of the corresponding threads.

[0016] The barrel and the feeding pipe are integrally arranged, the feeding pipe and the screw are detachably assembled, and the transmission joint of the screw and the screw driving mechanism are detachably connected.

[0017] The screw driving mechanism comprises a speed reducer, a gear set, a transmission interface, an impeller and a photoelectric sensor, the speed reducer is in transmission connection with the gear set, the output ends of the gear set are respectively connected with the transmission interface and the impeller, and the photoelectric sensor is adaptively installed with the impeller.

[0018] The speed reducer and the transmission interface are located on the same side of the gear set and are arranged in parallel.

[0019] The discharge end of the screw conveying mechanism is connected with a discharge nozzle, and the discharge nozzle is an elastic nozzle with a clamping closed outlet end.

[0020] After the above scheme is adopted, the sauce machine has the beneficial effects of the prior art, and the beneficial effects of the prior art are as follows:

[0021] The sauce is filled in the barrel and is stirred by the stirring mechanism according to the setting, the uniformly stirred sauce is discharged from the discharge port of the barrel to the feeding port of the screw conveying mechanism, the screw conveying mechanism is driven to rotate by the screw driving mechanism, and the sauce is automatically quantitatively conveyed to the discharge end by the screw conveying mechanism, so that the efficiency is improved compared with manual operation, and the sauce supply precision is improved. The new sauce machine is suitable for various types of sauces with certain viscosity, including fruit sauce for making milk tea and the like, and is also suitable for quantitative addition, taking and the like of various seasoning sauces in Chinese and western food, so that the sauce is not wasted according to the amount, is clean and sanitary, and has excellent practical effect.

[0022] Further, various component mechanisms of the new sauce machine are centrally installed in the shell, and the appearance structure is simple. Preferably, the barrel and the screw conveying mechanism are integrally arranged; thus, after use of the sauce machine, the barrel and the screw conveying mechanism are simply disassembled and taken out from the shell at the same time, so that the sauce machine can be completely cleaned in all directions and simply, and the problem of breeding bacteria due to the internal residual sauce is avoided; after cleaning, the barrel and the screw conveying mechanism are installed in place at one step, and correspondingly, the screw conveying mechanism and the screw driving mechanism are automatically restored to transmission connection, so that disassembly, cleaning and installation are very simple and convenient.

[0023] Further, the screw conveying mechanism is matched with a gear set, an impeller and a photoelectric sensor by using a speed reducer motor, so that the screw works accurately, the conveying accuracy is ensured, and the cost is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 is a schematic view of the new sauce machine;

[0025] Figure 2 is a schematic view of the internal structure of the new sauce machine Figure 1 ;

[0026] Figure 3 is a schematic view of the internal structure of the new sauce machine Figure 2 ;

[0027] Figure 4 is a schematic view of the barrel and the screw conveying mechanism integrated structure;

[0028] Figure 5 is a sectional view of Figure 4 ;

[0029] Figure 6 is a connection schematic view of the screw conveying mechanism and the screw driving mechanism.

[0030] REFERENCE NUMERALS

[0031] Material bucket 1, upper opening 11, lower opening 12, base 13, positioning buckle 14; stirring mechanism 2, stirring head 21, stirring rod 22, drive assembly 23; screw conveyor mechanism 3, feeding pipe 31, inlet 311, outlet 312, conveying section 313; screw 32, thread 321, transmission joint 324, outlet nozzle 35, bearing 36; screw drive mechanism 4, geared motor 41, gear set 42, transmission interface 43, impeller 44, photoelectric sensor 45; machine casing 5, upper opening 51, operation port 52, movable panel 53; openable and closed upper cover 6, feeding port 61. Detailed Implementation

[0032] The following detailed description of this case is provided in conjunction with the accompanying drawings and specific embodiments.

[0033] This case involves a sauce-making machine, such as... Figures 1-6 As shown, it includes a material bucket 1, a mixing mechanism 2, a screw conveying mechanism 3, and a screw drive mechanism 4.

[0034] A stirring mechanism 2 is installed on the material tank 1 and extends into the material tank 1 to stir the sauce in the material tank 1 in real time at irregular intervals to avoid the sauce from being affected by sedimentation and oil-water separation. The material tank 1 is provided with an upper opening 11 and a lower opening 12. The stirring mechanism 2 is preferably located directly above the lower opening 12 to ensure that the sauce delivered from the lower opening 12 is evenly stirred.

[0035] The screw conveyor 3 has an inlet 311 and an outlet 312. The inlet 311 of the screw conveyor 3 receives the discharge port 12 of the material barrel 1. The screw conveyor 3 is connected to the screw drive mechanism 4 for transmission. The screw drive mechanism 4 drives the screw conveyor 3 to rotate, so that the sauce is conveyed from the inlet 12 to the outlet 312.

[0036] This novel sauce dispenser operates by having the sauce, loaded into a container 1, stirred in real-time by a mixing mechanism 2 according to a pre-set program. The uniformly mixed sauce exits from the discharge port 12 of the container 1 to the inlet 311 of a screw conveyor 3. A screw drive mechanism 4 then rotates the screw conveyor 3, which automatically and quantitatively delivers the sauce to the outlet 312. Compared to manual operation, this significantly improves efficiency and sauce delivery accuracy. This new sauce dispenser is suitable for various types of sauces with a certain viscosity, providing smooth and efficient delivery. It is applicable to jams used in making beverages such as milk tea, as well as the quantitative addition and dispensing of various seasoning sauces in Chinese and Western cuisine. Sauce usage is precise, preventing waste, ensuring cleanliness and hygiene, and offering excellent practical results.

[0037] Preferred implementation schemes, such as Figures 1-3As shown, the sauce machine further comprises a casing 5, the screw driving mechanism 4 is fixedly installed in the casing 1, and the barrel 1 and the screw conveying mechanism 3 are detachably assembled in the casing 5. The discharging end 312 of the screw conveying mechanism 3 extends out of the casing 1 to facilitate the terminal discharging. Further, an operation opening 52 can be formed on the casing 5 to facilitate the disassembly and assembly of the barrel 1 and the screw conveying mechanism 3 through the operation opening 52.

[0038] With the above scheme, when the barrel 1 and the screw conveying mechanism 3 need to be cleaned, the barrel 1 and the screw conveying mechanism 3 can be simply taken out through the operation opening 52, so that the barrel 1 and the screw conveying mechanism 3 can be effectively cleaned. After cleaning, the barrel 1 and the screw conveying mechanism 3 can be simply installed at the corresponding position through the operation opening 52, and at the same time, the barrel 1, the screw conveying mechanism 3 and the screw driving mechanism 4 are automatically restored to be connected or connected.

[0039] Further preferably, the discharging opening 12 of the barrel 1 and the feeding opening 311 of the screw conveying mechanism 3 are integrally connected.

[0040] With the above scheme, the disassembly and assembly of the barrel 1 and the screw conveying mechanism 3 are realized in a linkage and synchronous manner during the cleaning operation, so that only one step operation is needed whether it is disassembly or assembly, the disassembly and assembly action is extremely simplified, and the practical performance of the sauce machine is improved.

[0041] Further preferably, the casing 5 is provided with an operation opening 52, the operation opening 52 is formed on the front side of the casing 5, the discharging end 312 of the screw conveying mechanism 3 extends out of the casing 5 from the operation opening 52, and the operation opening 5 is provided with a movable panel 53 which can be opened and closed.

[0042] With the above scheme, the operation opening 52 is formed on the front side, which is convenient for the operator to work directly on the front side, and also facilitates the extension of the discharging end 312 to the front side of the casing 5 to realize the effect of convenient material receiving. Generally, the movable panel 53 is in a closed state, the internal structure of the casing 5 remains hidden, and plays a role in protecting the internal structure and beautifying the appearance of the sauce machine. When the disassembly and cleaning need to be operated, the movable panel 53 only needs to be opened. The movable panel 53 can also be provided with a control panel to facilitate the control of the sauce machine.

[0043] Preferably, the barrel 1 is provided with a base 13, and the casing 5 is provided with a mounting groove (not shown in the figure) matched with the base 13. The base 13 and the mounting groove are respectively provided with a positioning buckle 14 and a positioning hole. In this way, when the barrel 1 is installed, the base 13 is only needed to be placed in the mounting groove, and the positioning buckle 14 and the positioning hole are mutually buckled to determine that the installation is in place, that is, the barrel 1 is simply and accurately installed. The positioning buckle 14 and the positioning hole are preferably provided with two groups in parallel to improve the positioning accuracy.

[0044] The preferred embodiment is shown in the drawings as Figure 3 As shown in the drawings, the upper side of the casing 5 is provided with an openable and closable upper cover 6 corresponding to the barrel 1, and the casing 5 is formed with an upper opening 51 corresponding to the openable and closable upper cover 6. The stirring mechanism 2 is installed on the openable and closable upper cover 6.

[0045] With the above arrangement, the openable and closable upper cover 6 facilitates the simple installation of the stirring mechanism 2 and the easy cleaning of the stirring mechanism 2. The openable and closable upper cover 6 also facilitates the replenishment of the sauce in the barrel 1. When the barrel 1 is installed, the sauce can be poured into the barrel 1 in advance, or when the barrel 1 is installed, the sauce can be replenished into the barrel 1 in the casing 5 from above by opening the openable and closable upper cover 6. Further, the openable and closable upper cover 6 can be provided with a feeding opening 61, and the feeding opening 61 can be used to feed the sauce into the barrel 1 in real time without opening the openable and closable upper cover 6, and it is also convenient to observe the situation in the barrel 1.

[0046] The preferred embodiment is shown in the drawings as

[0047] The preferred embodiment is shown in the drawings as

[0048] The preferred embodiment is shown in the drawings as

[0049] Adopting the above scheme, the screw rod driving mechanism 4 drives the rotation of the screw rod 32, the sauce enters the conveying section 313, and the fully enclosed conveying section 313 and the built-in screw rod 32 form a conveying unit for pushing the sauce. The conveying unit has a matching gap of 0.05-0.2mm, which builds an effective space for accommodating viscous sauce to avoid blockage or air pocket problems. The rotation of the screw rod 32 provides power, and the screw rod 32 is rotated by the transmission interface 43, and the impeller 44 and the photoelectric sensor 45 are synchronously rotated by the gear set 42, and the screw rod 32 is rotated by the transmission interface 43. Work, the synchronously rotating impeller 44 cooperates with the photoelectric sensor 45 to detect and control the feeding amount in real time, ensuring reliable and accurate conveying of the material, and the use of a reduction motor with a photoelectric sensor 45 can also reduce costs.

[0050] The material bucket 1 is integrally connected with the screw rod conveying mechanism 3, specifically, the material bucket 1 is integrally connected with the feeding pipe 31, which can be integrally injection molded. The screw rod 32 and the feeding pipe 31 are detachably assembled, specifically, the screw rod 32 is detachably assembled in the feeding pipe 31 through the bearing 36, and the screw rod 32 and the screw rod driving mechanism 4 are detachably connected. In this way, when cleaning, only the material bucket 1 (together with the feeding pipe 31 and the screw rod 32) is taken out, and then the screw rod 32 is pulled out of the feeding pipe 31, which can realize the overall and simple cleaning of the inside of the sauce machine, avoiding the problem of bacteria breeding caused by the retention of sauce inside. After cleaning, only the screw rod 32 is inserted into the feeding pipe 31, and then the material bucket 1 is installed in place, and the screw rod 32 and the screw rod conveying mechanism 4 are automatically restored to transmission connection, which is very simple and convenient to disassemble, clean and install.

[0051] The screw rod driving mechanism 4 can have various embodiments, such as a servo motor, as long as it can drive the screw rod 32 to rotate and work. A preferred embodiment of the screw rod driving mechanism 4, as shown in Figure 6 The reduction motor 41 is in transmission connection with the gear set 42, the output ends of the gear set 42 are respectively connected with the transmission interface 43 and the impeller 44, and the photoelectric sensor 45 is adaptively installed with the impeller 44. The transmission interface 43 and the transmission joint 324 of the screw rod conveying mechanism 3 are detachably connected.

[0052] The material bucket 1 is installed in place, the transmission joint 324 of the screw rod 32 and the transmission interface 43 are mutually connected, that is, the transmission connection is realized. The reduction motor 41 works, drives the transmission interface 43 and the impeller 44 to rotate synchronously through the gear set 42, drives the screw rod 32 to rotate and work through the transmission interface 43, and the synchronously rotating impeller 44 cooperates with the photoelectric sensor 45 to detect and control the feeding amount in real time, ensuring reliable and accurate conveying of the material, and the use of a reduction motor with a photoelectric sensor 45 can also reduce costs.

[0053] In addition, as shown in Figure 6As shown, the speed reduction motor 41 and the transmission interface 43 are located on the same side of the gear set 42 and are arranged in parallel and side by side, and here, the speed reduction motor 41 is located on the same side of the screw conveying mechanism 3 and is arranged in parallel and side by side, thus achieving the technical effects of compact structure and small space occupation.

[0054] In the preferred embodiments, the screw conveying mechanism 3 is provided with a speed reduction motor 41 and a transmission interface 43. Figure 6 As shown, the screw conveying mechanism 3 is connected with a discharge nozzle 35 at the discharge terminal, and the discharge nozzle 35 is an elastic nozzle with a clamped closed outlet end. The material of the elastic nozzle can be any material with certain elasticity and suitable for food, such as silica gel material, forming a silica gel discharge nozzle.

[0055] With the above scheme, when the sauce passes through the discharge nozzle 35, the outlet end is naturally opened due to force to realize the output of the sauce; and when the output of the sauce stops, the outlet end of the discharge nozzle 35 restores to the clamped closed state, thus avoiding the problem of possible dripping, ensuring the accuracy of conveying, and keeping the use clean and sanitary.

[0056] The above is only the preferred embodiment of the present application, and any equivalent changes and modifications made within the scope of the claims of the present application shall belong to the scope of the claims of the present application.

Claims

1. A sauce machine characterised in that: The sauce machine comprises a barrel, a stirring mechanism, a screw conveying mechanism and a screw driving mechanism; the stirring mechanism is installed on the barrel, and the barrel is provided with a discharging port; the screw conveying mechanism has a feeding port and a discharging end, the feeding port of the screw conveying mechanism is connected to the discharging port of the barrel, and the screw conveying mechanism is in driving connection with the screw driving mechanism, so that the screw conveying mechanism is driven by the screw driving mechanism to rotate and realize the conveying of sauce from the feeding port to the discharging end.

2. A sauce machine as claimed in claim 1, wherein: The sauce machine further comprises a machine shell, the screw driving mechanism is fixedly installed in the machine shell, and the barrel and the screw conveying mechanism are detachably assembled in the machine shell, and the discharging end of the screw conveying mechanism extends out of the machine shell.

3. A sauce machine as claimed in claim 2, wherein: The front side of the machine shell is provided with an operation port, the operation port is provided with an openable and closable movable panel, and the discharging end of the screw conveying mechanism extends out of the machine shell from the operation port.

4. The sauce machine of claim 1, wherein: The barrel is provided with a base, and the machine shell is provided with a mounting groove matched with the base; the base and the mounting groove are respectively provided with a positioning buckle and a positioning hole.

5. The sauce machine of claim 1, wherein: The sauce machine further comprises a machine shell, the barrel, the stirring mechanism, the screw conveying mechanism and the screw driving mechanism form a set of devices, and the machine shell is provided with at least two sets of devices, and the discharging ends of the at least two sets of devices extend out of the machine shell.

6. A sauce machine as claimed in claim 1, wherein: The screw conveying mechanism comprises a feeding pipe and a screw installed in the feeding pipe, the feeding pipe has a rear end and a front end, the rear end of the screw extends out of the rear end of the feeding pipe to form a transmission joint, the pipe wall close to the rear end of the feeding pipe is provided with the feeding port, the front end of the feeding pipe is the discharging end, and the feeding pipe forms a fully-enclosed conveying section between the feeding port and the discharging end; the screw is provided with threads, and a gap of 0.05-0.2 mm is formed between the inner wall of the conveying section and the top of the corresponding threads.

7. A sauce machine as claimed in claim 6, wherein: The barrel and the feeding pipe are integrally arranged, the feeding pipe and the screw are detachably assembled, and the transmission joint of the screw and the screw driving mechanism are detachably connected.

8. The sauce machine of claim 1, wherein: The screw driving mechanism comprises a speed reducer, a gear set, a transmission interface, an impeller and a photoelectric sensor; the speed reducer is in driving connection with the gear set, the output end of the gear set is connected with the transmission interface and the impeller respectively, and the photoelectric sensor is adaptively installed with the impeller.

9. A sauce machine as claimed in claim 8, wherein: The speed reducer and the transmission interface are located on the same side of the gear set and are arranged in parallel.

10. The sauce machine of claim 1, wherein: The discharging end of the screw conveying mechanism is connected with a discharging nozzle, and the discharging nozzle is an elastic nozzle with a clamping closed outlet end.