Nanometer material dispersing equipment for multi-split spacer
By working together with the dispersion and sieving mechanisms in the dispersion tank, the problem of uneven dispersion of nanomaterials in the production of multi-split spacers is solved, achieving uniform dispersion and efficient sieving of nanomaterials and improving the overall performance of the spacers.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-17
- Publication Date
- 2026-03-27
AI Technical Summary
Existing nanomaterial dispersion equipment has limited dispersion power when processing multi-split spacer bars, and cannot effectively break up the agglomeration structure between nanoparticles, resulting in uneven distribution of nanomaterials and affecting the overall performance of the spacer bars.
The dispersion and screening mechanisms inside the dispersion tank work together. The dispersion motor drives the stirring rod and the dispersion rod to rotate in opposite directions. Combined with the meshing of pulleys and gears, the dispersion force is enhanced. At the same time, the drive motor drives the eccentric disk to rotate, and the control rod moves the screening plate up and down to filter large particles that are not fully dispersed in real time, ensuring the dispersion quality.
Uniform dispersion of nanomaterials was achieved, improving the manufacturing performance of multi-split spacers, avoiding mesh clogging, and enhancing the continuity and efficiency of dispersion.
Smart Images

Figure CN224040647U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to power technical field, concretely is a kind of nanometer material dispersion equipment for multi-split spacer. BACKGROUND
[0002] UHV transmission line nanometer anti-decay multi-split spacer is the most advanced new generation of forged spacer in China, the product meets the use of domestic UHV transmission line, can be selected according to the need of UHV transmission line, two, three, four, six, eight split type and different specification products;
[0003] Uniform dispersion of nanoparticles in matrix material is the key to the application of nanotechnology, in the production of electric fittings, especially spacer, it is necessary to uniformly disperse nanoparticles in insulating materials, conductive materials and other matrix materials to fully exert the excellent performance of nanomaterials, common dispersion methods include mechanical stirring, ultrasonic dispersion and surfactant assisted dispersion.
[0004] The existing nanometer material dispersion equipment mostly uses single stirring method when processing nanometer materials for multi-split spacer production, which not only has poor stirring uniformity, but also has limited dispersion force, and cannot effectively break the firm agglomeration structure between nanoparticles, in actual production, due to the single stirring direction, the nanometer material is difficult to be fully dispersed, resulting in uneven distribution of nanometer material in the final product, and further affecting the overall performance of multi-split spacer. UTILITY MODEL CONTENTS
[0005] (I) Technical problem solved
[0006] In view of the shortcomings of the prior art, the utility model provides a nanometer material dispersion equipment for multi-split spacer, which solves the problem of limited dispersion force, which cannot effectively break the firm agglomeration structure between nanoparticles, in actual production, due to the single stirring direction, the nanometer material is difficult to be fully dispersed, resulting in uneven distribution of nanometer material in the final product, and further affecting the overall performance of multi-split spacer.
[0007] (II) Technical scheme
[0008] To achieve the above purpose, the utility model is realized by the following technical scheme: including dispersion tank and dispersion tank outer wall fixed penetration setting feeding pipe, the dispersion tank bottom surface fixed penetration setting has discharge pipe extending to the inside of dispersion tank, the inside of dispersion tank is provided with dispersion mechanism and screening mechanism;
[0009] The dispersion mechanism is located above the screening mechanism.
[0010] The dispersion mechanism includes dispersion part and control part.
[0011] The dispersion part comprises a stirring frame and a stirring rod, and the control part comprises a transmission rod and a gear;
[0012] The inside top surface of the dispersion tank is slidably provided with a connecting ring, the outer wall of the connecting ring is fixedly connected with the inside surface of the stirring frame, two groups of dispersion rods are fixedly arranged on the inside surface of the stirring frame, a dispersion motor is fixedly arranged on the top surface of the dispersion tank, the output end of the dispersion motor extends to the inside of the dispersion tank through the top surface of the dispersion tank, and the bottom surface of the output end of the dispersion motor is fixedly connected with the top surface of the stirring rod.
[0013] Preferably, the screening mechanism comprises a screening plate, the inside surface of the control ring is fixedly connected with the outer wall of the screening plate, the bottom surface of the control ring is fixedly provided with a control frame, the inside surface of the control ring is slidably connected with the outer wall of the control ring.
[0014] Preferably, the top surface of the inside of the dispersion tank is fixedly provided with a ring rail, the outer wall of the ring rail is slidably sleeved with two connecting sleeves, and the outer wall of each of the two connecting sleeves is fixedly connected with the inside surface of the connecting ring.
[0015] Preferably, the inside surface of the dispersion tank is rotatably connected with the top surface of the transmission rod through a bearing seat one, the outer wall of the transmission rod is fixedly connected with the inside surface of the gear, and the tooth surface of the gear is engaged with the tooth surface of the tooth ring.
[0016] Preferably, the outer wall of the output end of the dispersion motor and the outer wall of the transmission rod are respectively fixedly sleeved with two belt pulleys, and the two belt pulleys are drivingly connected through a belt.
[0017] Preferably, the outer wall of the output end of the dispersion tank is fixedly provided with a fixed frame, the inside surface of the fixed frame is fixedly provided with a driving motor, the output end of the driving motor extends to the inside of the dispersion tank through the outer wall of the dispersion tank, the output end of the driving motor is fixedly provided with an eccentric disc, the outer wall of the eccentric disc is rotatably provided with a control rod through a bearing seat two, and the top surface of the control rod is hingedly connected with the bottom surface of the control frame.
[0018] (Three) beneficial effects
[0019] The utility model provides a kind of nanometer material dispersion equipment for multi-split spacer rod.It has the following
[0020] Beneficial effects:
[0021] The utility model relates to a kind of multi-split spacer rod nanomaterial dispersion equipment, dispersion mechanism, through the cooperation of dispersion part and control part, dispersion motor drives stirring rod rotation, simultaneously with the help of belt pulley drive transmission rod rotation, gear and gear ring meshing make stirring frame and dispersion rod rotate, and stirring frame, dispersion rod and stirring rod rotate in opposite direction, from multiple directions to nanomaterial are stirred and dispersed, enhance dispersion degree, overcome nanometer particle agglomeration phenomenon, make nanomaterial more evenly dispersed, improve the performance of nanomaterial in multi-split spacer rod manufacturing.
[0022] The utility model relates to a kind of multi-split spacer rod nanomaterial dispersion equipment, screening mechanism, can be in real time filtration during nanomaterial dispersion process, through the drive motor drives eccentric disc rotation, control lever and control frame make screening board reciprocating moves up and down, timely separate not fully dispersed large particle agglomerates, avoid mesh blockage, guarantee screening continuity and high efficiency, and screening board moves up and pops nanomaterial, promote further dispersion, improve overall dispersion quality. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is the overall structure schematic diagram of the utility model;
[0024] Figure 2 It is the structure schematic diagram of the dispersion mechanism of the utility model;
[0025] Figure 3 It is the structure schematic diagram of gear ring and gear meshing in the dispersion mechanism of the utility model;
[0026] Figure 4 It is the structure schematic diagram of the screening mechanism of the utility model;
[0027] Figure 5 It is the structure schematic diagram of the utility model Figure 4 A zone of the utility model is enlarged.
[0028] In the drawing: 1, dispersion tank;2, dispersion mechanism;21, connecting ring;22, ring rail;23, connecting sleeve;24, dispersion motor;25, belt pulley;26, transmission rod;27, stirring frame;28, dispersion rod, 29, stirring rod;210, gear ring;211, gear;3, feed pipe;4, screening mechanism;41, screening board;42, control ring;43, control frame;44, guide rail;45, fixed frame;46, drive motor;47, rotating rod;48, control lever;49, eccentric disc;5, discharge pipe. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.
[0030] Please refer to Figures 1-5 The present application provides a technical solution: a dispersion tank 1 and a feed pipe 3 fixedly and penetratingly arranged on the outer wall of the dispersion tank 1, a discharge pipe 5 fixedly and penetratingly arranged on the bottom surface of the dispersion tank 1 and extending into the dispersion tank 1, a dispersion mechanism 2 and a screening mechanism 4 arranged on the inner side of the dispersion tank 1;
[0031] The dispersion mechanism 2 is located above the screening mechanism 4;
[0032] The dispersion mechanism 2 comprises a dispersion part and a control part;
[0033] The dispersion part comprises a stirring frame 27 and a stirring rod 29, and the control part comprises a transmission rod 26 and a gear 211;
[0034] A connecting ring 21 is slidingly arranged on the top surface of the inner side of the dispersion tank 1, the outer wall of the connecting ring 21 is fixedly connected with the inner side surface of the stirring frame 27, two groups of dispersion rods 28 are fixedly arranged on the inner side surface of the stirring frame 27, a dispersion motor 24 is fixedly arranged on the top surface of the dispersion tank 1, the output end of the dispersion motor 24 extends to the inner side of the dispersion tank 1 through the top surface of the dispersion tank 1, the bottom surface of the output end of the dispersion motor 24 is fixedly connected with the top surface of the stirring rod 29, a ring rail 22 is fixedly arranged on the top surface of the inner side of the dispersion tank 1, two connecting sleeves 23 are slidingly sleeved on the outer wall of the ring rail 22, the outer walls of the two connecting sleeves 23 are fixedly connected with the inner side surface of the connecting ring 21, the inner side surface of the dispersion tank 1 is rotatably connected with the top surface of the transmission rod 26 through a bearing seat one, the outer wall of the transmission rod 26 is fixedly connected with the inner side surface of the gear 211, the tooth surface of the gear 211 is engaged with the tooth surface of a tooth ring 210, two belt pulleys 25 are fixedly sleeved on the outer wall of the output end of the dispersion motor 24 and the outer wall of the transmission rod 26 respectively, and the two belt pulleys 25 are drivingly connected through a belt;
[0035] The screening mechanism 4 comprises a screening plate 41, the inner side of the dispersion tank 1 is slidably provided with a control ring 42, the inner side of the control ring 42 is fixedly connected with the outer wall of the screening plate 41, the bottom surface of the control ring 42 is fixedly provided with a control frame 43, the inner side of the dispersion tank 1 is fixedly provided with a guide rail 44, the outer wall of the guide rail 44 is slidably connected with the outer wall of the control ring 42, the outer wall of the dispersion tank 1 is fixedly provided with a fixed frame 45, the inner side of the fixed frame 45 is fixedly provided with a driving motor 46, the output end of the driving motor 46 extends to the inner side of the dispersion tank 1 through the outer wall of the dispersion tank 1, the output end of the driving motor 46 is fixedly provided with an eccentric disc 49, the outer wall of the eccentric disc 49 is rotatably provided with a control rod 48 through a bearing seat two, and the top surface of the control rod 48 is hingedly connected with the bottom surface of the control frame 43.
[0036] In use, the nanomaterials that need to be dispersed are conveyed into the dispersion tank 1 through the feeding pipe 3, the dispersion motor 24 is turned on during the feeding process, the stirring rod 29 can be driven to rotate when the dispersion motor 24 is turned on, and the transmission rod 26 can be driven to rotate through the belt pulley 25 when the output end of the dispersion motor 24 rotates, the stirring frame 27 and the dispersion rod 28 can be driven to rotate through the gear 211 and the gear ring 210 when the transmission rod 26 rotates, and the stirring frame 27 and the dispersion rod 28 rotate in the opposite direction of the stirring rod 29, which can improve the dispersion effect of the nanomaterials;
[0037] The nanomaterials can be filtered through the screening plate 41 during the dispersion process, the driving motor 46 is turned on during the filtering process, the rotating rod 47 can be driven to rotate after the driving motor 46 is turned on, the eccentric disc 49 can be driven to rotate during the rotation of the rotating rod 47, the screening plate 41 can be driven to move up and down through the control rod 48 and the control frame 43 when the eccentric disc 49 rotates, the mesh holes of the screening plate 41 can be prevented from being blocked when the screening plate 41 moves up and down, the nanomaterials above the screening plate 41 can be bounced up when the screening plate 41 moves up, the dispersion effect of the nanomaterials is improved, and the nanomaterials after screening can be discharged through the discharge pipe 5.
[0038] It should be noted that, in the present document, relational terms such as first and second and the like can be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without limitation, an element preceded by "comprises... a" does not, without more constraints, foreclose the existence of additional identical elements in the process, method, article, or apparatus.
[0039] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A nanomaterial dispersion device for multi-split spacer rods, comprising a dispersion tank (1) and a feed pipe (3) fixedly and penetratingly arranged on the outer wall of the dispersion tank (1), and a discharge pipe (5) fixedly and penetratingly arranged on the bottom surface of the dispersion tank (1) and extending into the interior of the dispersion tank (1), characterized in that: The inside of the dispersion tank (1) is provided with a dispersion mechanism (2) and a screening mechanism (4); The dispersion mechanism (2) is located above the screening mechanism (4); The dispersion mechanism (2) includes a dispersion part and a control part; The dispersion part includes a stirring frame (27) and a stirring rod (29), and the control part includes a transmission rod (26) and a gear (211); The inside of the dispersion tank (1) is provided with a connecting ring (21) on the top surface, the outer wall of the connecting ring (21) is fixedly connected with the inner side of the stirring frame (27), two groups of dispersion rods (28) are fixedly arranged on the inner side of the stirring frame (27), a dispersion motor (24) is fixedly arranged on the top surface of the dispersion tank (1), the output end of the dispersion motor (24) extends to the inside of the dispersion tank (1) through the top surface of the dispersion tank (1), and the bottom surface of the output end of the dispersion motor (24) is fixedly connected with the top surface of the stirring rod (29).
2. The nanomaterial dispersion device for multi-split spacer according to claim 1, characterized in that: The screening mechanism (4) includes a screening plate (41), the inside of the dispersion tank (1) is provided with a control ring (42) which is slidably connected with the outer wall of the control ring (42), the inner side of the control ring (42) is fixedly connected with the outer wall of the screening plate (41), the bottom surface of the control ring (42) is fixedly provided with a control frame (43), the inside of the dispersion tank (1) is fixedly provided with a guide rail (44), and the outer wall of the guide rail (44) is slidably connected with the outer wall of the control ring (42).
3. The nanomaterial dispersion device for multi-split spacer according to claim 1, wherein: The inside of the dispersion tank (1) is provided with a ring rail (22) on the top surface, the outer wall of the ring rail (22) is slidably sleeved with two connecting sleeves (23), and the outer wall of each of the two connecting sleeves (23) is fixedly connected with the inner side of the connecting ring (21).
4. The nanomaterial dispersion device for multi-split spacer according to claim 1, wherein: The inside of the dispersion tank (1) is rotatably connected with the top surface of the transmission rod (26) through a bearing seat, the outer wall of the transmission rod (26) is fixedly connected with the inner side of the gear (211), and the tooth surface of the gear (211) is meshed with the tooth surface of the gear ring (210).
5. The nanomaterial dispersion device for multi-split spacer according to claim 4, characterized in that: The outer wall of the output end of the dispersion motor (24) and the outer wall of the transmission rod (26) are respectively fixedly sleeved with two belt pulleys (25), and the two belt pulleys (25) are drivingly connected through a belt.
6. The nanomaterial dispersion device for multi-split spacer according to claim 2, wherein: The outer wall of the dispersion tank (1) is fixedly provided with a fixed frame (45), the inner side of the fixed frame (45) is fixedly provided with a driving motor (46), the output end of the driving motor (46) extends to the inside of the dispersion tank (1) through the outer wall of the dispersion tank (1), the output end of the driving motor (46) is fixedly provided with an eccentric disc (49), the outer wall of the eccentric disc (49) is rotatably provided with a control rod (48) through a bearing seat, and the top surface of the control rod (48) is hingedly connected with the bottom surface of the control frame (43).