Anti-blocking stirrer capable of rapidly discharging

By separating the agitator from the mixing tank and using a light-proof chamber, the problems of slow discharge and clogging in UV adhesive mixing equipment have been solved, achieving rapid discharge and anti-clogging, thus improving production efficiency and product quality.

CN224040680UActive Publication Date: 2026-03-27ZHUHAI ZHIRUI NEW MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2026-03-27

AI Technical Summary

Technical Problem

Existing UV adhesive mixing equipment has a slow discharge speed, and UV adhesive is prone to clogging due to cured particles.

Method used

The mixer and mixing tank are designed to be separate. The mixing tank can be quickly removed and stirred in a light-proof chamber. The mixing is promoted by using a stirring paddle and an ultrasonic transducer. Combined with an automated tank lifting and capping mechanism, the UV adhesive is prevented from coming into contact with external light.

Benefits of technology

It enables rapid material discharge, reduces the risk of equipment blockage, and improves production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of stirrers, and particularly relates to an anti-blocking stirrer capable of quickly discharging, which comprises a stirrer and a mixing tank, a tank body lifting component corresponding to the mixing tank is arranged below the stirrer, a capping clamping jaw is arranged on the side surface of the stirrer, a tank body translation guide groove is arranged between the stirrer and the capping clamping jaw, and the tank body translation guide groove is connected with the mixing tank. The stirrer, the capping clamping jaw and the mixing tank are all mounted in the light-proof cabin body, and a roller shutter door is arranged on the front surface of the light-proof cabin body. The stirrer provided by the utility model adopts the design that the stirrer and the mixing tank are separated, the mixing tank can be directly taken out for discharging after stirring is completed, and the cover clamping jaw is matched with the light-proof cabin body to prevent the stirred material from being in contact with external light in the stirring and discharging processes, so that particles cured by the light are prevented from being mixed in the process of stirring and manufacturing UV glue.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of stirrers, in particular to a stirrer capable of rapid discharging and preventing blockage. BACKGROUND

[0002] UV is the abbreviation of English Ultraviolet Rays, that is, ultraviolet light, and UV glue is ultraviolet light curing adhesive. Ultraviolet light (UV) is invisible to the naked eye and is a section of electromagnetic radiation with a wavelength of 10-400 nm. UV glue has no blocking effect on light after curing and has very strong light transmission. It is commonly used for bonding transparent materials such as glass.

[0003] UV glue, also known as ultraviolet curing glue, shadowless glue, and UV light curing glue, is a single-component, low-viscosity, high-strength acrylic ester adhesive. Compared with conventional glue, UV glue can be quickly cured by ultraviolet light irradiation, usually within a few seconds, which improves work efficiency. During production, liquid raw materials such as base resin, diluent, and photoinitiator need to be mixed, and powders such as ultraviolet absorber, light stabilizer, and antioxidant also need to be added.

[0004] The current UV glue stirring equipment on the market, such as the patent document with the patent number CN202411854601.9 and the name "Preparation device for anti-aging UV glue", includes a mounting bracket, a mixing cylinder fixedly installed in the mounting bracket, a lifting platform vertically slidingly installed on the mounting bracket, and a rotary disc rotatably installed on the lifting platform. The rotary disc is installed with a main stirrer and a powder mixing assembly. The powder mixing assembly includes a mixing tank, a glue extraction pipe, and a glue discharge pipe. The bottom of the glue extraction pipe and the glue discharge pipe is respectively provided with a glue inlet hole and a glue discharge hole, and the upper end thereof is connected with a side feeding pipe and a bottom discharge pipe of the mixing tank.

[0005] This equipment can extract the mixed glue solution into the mixing tank, mix it with the powder, and then re-inject it into the mixing cylinder at different glue liquid levels, avoiding the difficulty of settling the powder in the upper layer of the mixed liquid raw material, which makes the overall mixing quality of the glue uniform.

[0006] However, since the stirring tank (mixing cylinder) of the above-mentioned equipment needs to be clamped into the lifting mechanism, it is difficult to quickly discharge the UV glue after stirring. The open design makes the UV glue in contact with external light at all times, which can easily cause solidification particles to block the equipment over time. Therefore, there is still a lot of room for improvement. UTILITY MODEL CONTENTS

[0007] The present application discloses a mixer capable of fast discharging and preventing blockage.

[0008] The mixer capable of fast discharging and preventing blockage comprises a mixer, a mixing tank, a tank lifting assembly arranged below the mixer and corresponding to the mixing tank, a cover mounting clamp arranged on the side of the mixer, a tank translation guide groove arranged between the mixer and the cover mounting clamp, and a light-proof cabin body in which the mixer, the cover mounting clamp and the mixing tank are installed.

[0009] Further, the mixer comprises a vertically arranged stirring paddle and a driving motor, and a closing cover with a diameter corresponding to the mixing tank is arranged on the top outer side of the stirring paddle.

[0010] Further, the closing cover is connected with a plurality of material feeding connectors arranged on the outer side of the light-proof cabin body.

[0011] Further, the stirring paddle is fixedly connected with an ultrasonic transducer.

[0012] Further, a soft gasket is arranged around the inner side of the top opening of the mixing tank, a protective cover is mounted on the soft gasket, and a ventilation hole is arranged on the protective cover.

[0013] Further, the cover mounting clamp comprises a lifting rod, and a plurality of electromagnetic suction cups are arranged on the bottom of the lifting rod.

[0014] Further, the tank lifting assembly comprises an L-shaped bracket, a vertical guide rail and a screw lifting machine are connected to the rear of the L-shaped bracket, and the lowest point of the L-shaped bracket is arranged below the tank translation guide groove.

[0015] Further, a translation push plate is arranged in the tank translation guide groove, a linear screw rod is connected to the bottom of the translation push plate, and an electromagnet plate is arranged on the side of the translation push plate facing the mixing tank.

[0016] Further, the mixer, the tank lifting assembly, the cover mounting clamp, the translation push plate and the roller shutter door are electrically connected with an industrial control module.

[0017] Further, a discharging valve and a plurality of universal casters are arranged on the bottom of the mixing tank.

[0018] The mixer has the advantages that:

[0019] 1. The mixer is designed with separated stirring paddle and mixing tank, so that the mixing tank can be directly transported after stirring, and the discharging speed is fast.

[0020] 2. Light-shielding measures are implemented during and after the mixing process to prevent UV adhesive from being exposed to external light and causing curing particles that could lead to equipment blockage and other malfunctions, thus improving product quality.

[0021] 3. It has a high degree of automation. The mixing tank is equipped with an automatic translation, lifting and capping mechanism, which is convenient to use and can improve product production efficiency. Attached Figure Description

[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0023] Fig. 1 This is a front view of a mixer that allows for rapid material discharge and prevents clogging.

[0024] Fig. 2 This is a schematic diagram of the structure after the agitator, which can discharge materials quickly and prevents clogging, has been removed from the mixing tank and the light-proof chamber.

[0025] Fig. 3 A detailed structural diagram of the mixing tank;

[0026] Fig. 4 This is a rear view of the tank lifting assembly.

[0027] Attached Figure Labels

[0028] 1. Agitator; 101. Agitator blade; 102. Drive motor; 103. Closure cover; 2. Mixing tank; 201. Protective cover; 202. Soft gasket; 203. Vent hole; 3. Tank lifting assembly; 301. L-shaped bracket; 302. Vertical guide rail; 303. Screw jack; 4. Cover clamp; 401. Lifting rod; 402. Electromagnetic chuck; 5. Tank translation guide groove; 501. Translation push plate; 502. Linear screw; 503. Electromagnetic plate; 6. Light-proof chamber; 7. Roller shutter door; 8. Material conveying connector; 9. Ultrasonic transducer; 10. Industrial control module; 11. Discharge valve; 12. Universal casters. Detailed Implementation

[0029] Because the current UV adhesive mixing equipment on the market has a slow discharge and conveying speed, which hinders the improvement of production efficiency, and UV adhesive is prone to producing solidified particles that cause equipment blockage, we provide a mixer that can discharge quickly and prevent blockage.

[0030] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0031] It should be noted that the terms such as "inner", "middle" and "one" used in this specification are only for clarity of description and are not intended to limit the scope of implementation of this utility model. Any changes or adjustments to their relative relationships, without substantially altering the technical content, should also be considered as part of the scope of implementation of this utility model, as stated above.

[0032] In the description of this utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "vertical," and "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installed," "connected," and "joined" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood through specific circumstances.

[0033] like Figs. 1 to 3 As shown, this embodiment provides a stirrer that can quickly discharge materials and prevent clogging, including a stirrer 1 and a mixing tank 2. A tank lifting component 3 is provided below the stirrer 1 corresponding to the mixing tank 2. A capping claw 4 is provided on the side of the stirrer 1. A tank translation guide groove 5 is provided between the stirrer 1 and the capping claw 4. The stirrer 1, the capping claw 4 and the mixing tank 2 are all installed in a light-proof chamber 6. A roller shutter door 7 is provided on the front of the light-proof chamber 6.

[0034] The mixing tank 2 can be separated from the stirrer 1, and after the stirring is completed, the mixing tank 2 can be directly taken out to transport the product, and the discharging is fast. In addition, the light-proof cabin body 6 can close the rolling shutter door 7 during stirring, and cover the mixing tank 2 with the cover clamping jaw 4 after the stirring is completed, so that the UV glue produced by stirring is not irradiated by external light to generate solid particles, and the probability of equipment blockage is reduced.

[0035] The stirrer 1 comprises a vertically arranged stirring paddle 101 and a driving motor 102, and the top outer side of the stirring paddle 101 is provided with a closed cover 103 with a diameter corresponding to the mixing tank 2. The closed cover 103 can form a relatively closed stirring space with the mixing tank 2 during stirring to prevent material splashing.

[0036] The closed cover 103 is connected with a plurality of material conveying joints 8 arranged outside the light-proof cabin body 6. The material conveying joint 8 can quickly convey material into the mixing tank 2, reducing the difficulty of equipment operation.

[0037] The stirring paddle 101 is fixedly connected with an ultrasonic transducer 9. The ultrasonic transducer 9 can provide vibration for the stirring paddle 101 to promote the mixing of raw materials, and shake off the adhered material on the surface of the stirring paddle 101 after stirring, reducing the cleaning difficulty of the stirring paddle 101.

[0038] A soft gasket 202 is arranged around the inside of the top opening of the mixing tank 2, the soft gasket 202 is installed with a protective cover 201, and the protective cover 201 is provided with a ventilation hole 203. The design of the protective cover 201 matched with the soft gasket 202 can ensure stable installation of the cover, and prevent the protective cover 201 from being accidentally opened.

[0039] The cover clamping jaw 4 comprises a lifting rod 401, and the bottom of the lifting rod 401 is provided with a plurality of electromagnetic suction cups 402. In the embodiment, the protective cover 201 can be made of stainless steel, and the electromagnetic suction cups 402 can stably and accurately take out and install the protective cover 201. In addition, a vacuum suction cup can also be used instead of the electromagnetic suction cup 402.

[0040] The tank lifting assembly 3 comprises an L-shaped bracket 301, a vertical guide rail 302 and a screw jack 303 connected to the rear of the L-shaped bracket 301, and the lowest point of the L-shaped bracket 301 is arranged below the tank translation guide groove 5. In the embodiment, the screw jack 303 is arranged in the middle, and there are vertical guide rails 302 on both sides, which can ensure stable positioning when lifting the mixing tank 2.

[0041] The tank body translation guide groove 5 is provided with a translation push plate 501, the bottom of the translation push plate 501 is connected with a linear lead screw 502, and the translation push plate 501 is provided with an electromagnet sheet 503 on the side facing the mixing tank 2. In the embodiment, the mixing tank 2 can be made of stainless steel, under the action of the electromagnet sheet 503, the translation push plate 501 can drive the mixing tank 2 to move between the below of the stirrer 1 and the cover loading clamp jaw 4.

[0042] The stirrer 1, the tank body lifting assembly 3, the cover loading clamp jaw 4, the translation push plate 501 and the roller shutter door 7 are all electrically connected with an industrial control module 10. The industrial control module 10 can adopt an industrial computer product on the market, so as to uniformly control various automatic equipment.

[0043] The bottom of the mixing tank 2 is provided with a discharge valve 11 and a plurality of universal casters 12. The discharge valve 11 facilitates the output of the mixing tank 2. And the universal casters 12 facilitate the movement of the mixing tank 2 to various positions.

[0044] When the equipment of the embodiment runs, the worker first puts the mixing tank 2 with a cover into the below of the cover loading clamp jaw 4, then the equipment starts to close the roller shutter door 7, and the protective cover 201 on the mixing tank 2 is taken off by the cover loading clamp jaw 4. Then, the translation push plate 501 pushes the mixing tank 2 to the below of the stirrer 1, the mixing tank 2 is lifted by the L-shaped bracket 301 and is connected with the closed cover 103. Then, the raw materials are sent into the mixing tank 2 through the material conveying connector 8, and the stirrer 1 starts to stir and mix. After the stirring is completed, the mixing tank 2 is reset to the below of the cover loading clamp jaw 4, and the protective cover 201 is covered again and the roller shutter door 7 is opened, so that the worker takes away the mixing tank 2 filled with products.

[0045] The above is a further detailed description of the utility model in combination with specific preferred embodiments, and the specific implementation of the utility model cannot be limited to these descriptions, that is, all equivalent changes and modifications made within the scope of the application shall still fall within the scope of the utility model.

Claims

1. A mixer capable of rapid discharge and anti-blocking, characterized in that, The device comprises a stirrer, a mixing tank, a tank lifting assembly arranged below the stirrer corresponding to the mixing tank, a cover mounting clamp arranged on the side of the stirrer, a tank translation guide groove arranged between the stirrer and the cover mounting clamp, the stirrer, the cover mounting clamp and the mixing tank are installed in a light-proof cabin, and a rolling shutter door is arranged on the front of the light-proof cabin.

2. The rapid discharge and anti-blocking mixer according to claim 1, characterized in that, The stirrer comprises a vertically arranged stirring paddle and a driving motor, and a closing cover with a diameter corresponding to the mixing tank is arranged on the top outer side of the stirring paddle.

3. The rapid discharge and anti-blocking mixer according to claim 2, characterized in that, The closing cover is connected with a plurality of material feeding connectors arranged outside the light-proof cabin.

4. The rapid discharge and anti-blocking mixer according to claim 2, characterized in that, An ultrasonic transducer is fixedly connected to the stirring paddle.

5. The rapid discharge and anti-blocking mixer according to claim 1, characterized in that, A soft gasket is arranged around the inside of the top opening of the mixing tank, a protective cover is installed on the soft gasket, and a ventilation hole is arranged on the protective cover.

6. The rapid discharge and anti-blocking mixer according to claim 5, characterized in that, The cover mounting clamp comprises a lifting rod, and a plurality of electromagnetic suction cups are arranged on the bottom of the lifting rod.

7. The rapid discharge and anti-blocking mixer according to claim 1, characterized in that, The tank lifting assembly comprises an L-shaped bracket, a vertical guide rail and a screw lifting machine are connected to the rear of the L-shaped bracket, and the lowest point of the L-shaped bracket is arranged below the tank translation guide groove.

8. The rapid discharge and anti-blocking mixer according to claim 7, characterized in that, A translation push plate is arranged in the tank translation guide groove, a linear screw is connected to the bottom of the translation push plate, and an electromagnet plate is arranged on the side of the translation push plate facing the mixing tank.

9. The rapid discharge and anti-blocking mixer according to claim 8, characterized in that, The stirrer, the tank lifting assembly, the cover mounting clamp, the translation push plate and the rolling shutter door are electrically connected with an industrial control module.

10. The rapid discharge and anti-blocking mixer according to claim 1, characterized in that, A discharge valve and a plurality of universal casters are arranged on the bottom of the mixing tank.

Citation Information

Patent Citations

  • Preparation device of anti-aging UV glue

    CN119303486A