Pneumatic material mixing system
By combining negative pressure separation and pneumatic devices, the problem of uneven material mixing is solved, achieving a more efficient mixing effect and ensuring the uniformity and quality of materials in the mixing chamber.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-03-27
AI Technical Summary
In existing technologies, materials are not sufficiently and evenly mixed in the mixing bin, resulting in low mixing and processing efficiency.
The system employs a feeding assembly and a mixing assembly, utilizing a negative pressure separation device and a pneumatic device to mix materials. It includes a feeding pipe, a premixing pipe, a mixing chamber, a negative pressure separation device, and a pneumatic device. The initial mixing and further stirring of materials are achieved through negative pressure and pneumatic blowing, while the reflux pipe and sampler ensure the uniformity of mixing.
It achieves thorough and uniform mixing of materials, improves mixing efficiency, is more efficient than mechanical stirring, and ensures the uniformity and quality of the mixed materials.
Smart Images
Figure CN224040741U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of material mixing, in particular to a material pneumatic mixing system. BACKGROUND
[0002] Before the production and processing of some products, a plurality of raw materials need to be mixed according to the design ratio, and the mixture is processed after being uniformly mixed, so as to produce the required product.
[0003] At present, the stirring of the material is mainly through a stirrer, which belongs to a mechanical mixing method. The stirrer includes a mixing bin and stirring blades, the stirring blades are rotatably arranged in the mixing bin, and an operator directly puts the mixed raw materials into the mixing bin, drives the stirring blades to rotate, and mixes and stirs the plurality of raw materials.
[0004] However, the mechanical stirring is completed in the mixing bin, and the stirring is not sufficient and uniform, and if the stirring is to be sufficient, the stirring time needs to be prolonged, resulting in low mixing and processing efficiency. CONTENT OF THE INVENTION
[0005] In order to improve the problem that the mixing of the material in the mixing bin is not uniform and sufficient, the present application provides a material pneumatic mixing system.
[0006] The material pneumatic mixing system provided by the present application adopts the following technical scheme:
[0007] The material pneumatic mixing system comprises a feeding assembly and a mixing assembly, the feeding assembly comprises a feeding pipe and a premixing pipe, the feeding pipe is provided with not less than two, the premixing pipe is connected with the feeding pipe, the mixing assembly comprises a mixing bin and a negative pressure separation device, the negative pressure separation device is arranged on the mixing bin, the premixing pipe is in negative pressure communication with the negative pressure separation device, the mixing bin is provided with a pneumatic device, the pneumatic device is used for blowing air in the mixing bin, the material moves into the negative pressure separation device after entering the premixing pipe through the feeding pipe, and enters the mixing bin through the negative pressure separation device.
[0008] Through the above technical scheme, a plurality of material raw materials enter the premixing pipe through the feeding pipe, and are preliminarily mixed in the premixing pipe. The preliminarily mixed material moves to the mixing bin under the action of negative pressure, and the plurality of material raw materials are further mixed and stirred under the blowing action of the pneumatic device. Through the system, the plurality of materials are mixed and stirred, so that the mixing of the material is more sufficient and uniform. Compared with the mechanical stirring method, the pneumatic mixing method makes the mixing of the material more uniform and efficient.
[0009] Preferably, the mixing assembly further comprises a discharging pipe arranged below the mixing bin, and a pneumatic device arranged on the discharging pipe.
[0010] By using the above technical scheme, after the multiple materials are mixed in the mixing bin, the pneumatic device stops running, so that the mixed materials are moved out through the discharging pipe, and in the process of moving out, the materials are mixed again by the pneumatic device, thereby further improving the uniformity of the mixed materials.
[0011] Preferably, the mixing assembly further comprises a discharging valve arranged on the discharging pipe, and a backflow pipe having one end connected with the discharging valve and the other end communicated with the negative pressure separation device.
[0012] By using the above technical scheme, if the mixing in the mixing bin still fails to meet the design mixing requirement, the discharging valve is opened, the materials enter the backflow pipe after passing through the discharging pipe and the discharging valve, and are moved into the mixing bin again for mixing through the backflow pipe, so that the materials originally located at the bottom of the mixing bin are guided to the upper part of the mixing bin through the backflow pipe, thereby further realizing the uniform mixing of the multiple materials.
[0013] Preferably, the mixing assembly further comprises a discharging bin and a discharging pipe, a three-way connection valve is arranged on the backflow pipe, the three-way connection valve is connected with the discharging pipe, and the discharging bin is connected to the end of the discharging pipe away from the three-way connection valve.
[0014] By using the above technical scheme, if the mixing in the mixing bin meets the design requirement, the operator adjusts the three-way connection valve to make the backflow pipe communicated with the discharging pipe, and the mixed materials enter the discharging pipe after passing through the discharging pipe, the backflow pipe and the three-way connection valve, and are finally moved into the discharging bin, thereby realizing the discharging of the mixed materials and facilitating the subsequent operation steps such as collection and packaging.
[0015] Preferably, a sampler is arranged on the mixing bin.
[0016] By using the above technical scheme, the sampler is used to randomly sample the mixed materials in the mixing bin, so that the operator can observe the mixing condition of the materials in the mixing bin, thereby more accurately controlling the uniformity of the mixed materials before discharging.
[0017] Preferably, the pneumatic device comprises a connecting plate arranged at the bottom of the mixing bin, a pneumatic pipe and a pneumatic driving source arranged on the outer wall of the mixing bin, the pneumatic pipe is connected with the pneumatic driving source, and a connecting hole communicated with the pneumatic pipe is arranged on the connecting plate.
[0018] Through the above technical scheme, the material moves into the mixing bin through the reflux pipe, the pneumatic driving source starts to start, and the mixing bin is mixed by blowing through the pneumatic pipe, so that the material entering the mixing bin is rolled and stirred under the action of the gas.
[0019] Preferably, the pneumatic device further comprises a sealing piece for sealing the connecting hole.
[0020] Through the above technical scheme, when the mixed material needs to be discharged, the sealing piece is used to seal the connecting hole to prevent the connecting hole from being blocked by the material entering the connecting hole.
[0021] Preferably, the sealing piece comprises a sealing cylinder and a sealing block, the sealing cylinder is arranged on the outer wall of the mixing bin, and the sealing block is arranged at the end of the piston rod of the sealing cylinder, and the sealing block is used to block the connecting hole.
[0022] Through the above technical scheme, when the pneumatic device is running, the connecting hole is in communication with the inside of the mixing bin, the sealing cylinder drives the sealing block to extend, and the connecting hole is given space, when the mixing is completed and the material needs to be discharged, the connecting hole is blocked, and the sealing cylinder drives the sealing block to shrink and move and block the connecting hole.
[0023] In summary, the present application has the following at least one beneficial technical effect:
[0024] 1. A plurality of material raw materials respectively enter through the feeding pipe, and then enter the premixing pipe for preliminary mixing, the preliminarily mixed material moves to the mixing bin under the action of negative pressure, and the pneumatic device blows to further mix and stir the plurality of material raw materials, so that the material is more fully and uniformly mixed through the system, and compared with the mechanical stirring mode, the pneumatic mixing mode makes the material more uniformly and efficiently mixed;
[0025] 2. When the pneumatic device is running, the connecting hole is in communication with the inside of the mixing bin, the sealing cylinder drives the sealing block to extend, and the connecting hole is given space, when the mixing is completed and the material needs to be discharged, the connecting hole is blocked, and the sealing cylinder drives the sealing block to shrink and move and block the connecting hole. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 It is the overall structure schematic diagram for embodying the material pneumatic mixing system in the embodiment of the present application.
[0027] Figure 2 It is the structure schematic diagram for embodying the pneumatic device in the embodiment of the present application.
[0028] Figure 3 It is the structure schematic diagram for embodying the sealing piece in the embodiment of the present application.
[0029] Explanation of reference signs: 1, feeding assembly; 11, feeding pipe; 12, premixing pipe; 2, mixing assembly; 21, mixing bin; 22, negative pressure separation device; 23, discharging pipe; 24, discharging valve; 25, return pipe; 26, three-way connection valve; 27, discharging pipe; 28, discharging bin; 3, pneumatic component; 4, pneumatic device; 41, connecting plate; 411, connecting hole; 42, pneumatic pipe; 43, sealing cylinder; 44, sealing block; 5, sampler. DETAILED DESCRIPTION
[0030] In order to make the objectives, characteristics and advantages of the present application more obvious and easy to understand, the technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, but not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0031] The drawings will be described below in conjunction with the Figures 1-3 The present application will be further described in detail.
[0032] The embodiments of the present application disclose a material pneumatic mixing system, as shown in Figure 1 and 2 , which comprises a feeding assembly 1 and a mixing assembly 2. The feeding assembly 1 comprises a premixing pipe 12, which first performs preliminary mixing after multiple materials enter. The mixing assembly 2 comprises a mixing bin 21 and a negative pressure separation device 22, which is arranged on the mixing bin 21. The mixing bin 21 is provided with multiple sets of pneumatic devices 4, which are used for blowing air in the mixing bin 21, so that the materials in the mixing bin 21 are mixed under the action of the air.
[0033] As shown in Figure 1 and 2 , the feeding assembly 1 further comprises a feeding pipe 11, which is provided with no less than two, which is set according to the types of raw materials required by actual production and processing. The feeding pipe 11 is connected with the premixing pipe 12, and the end of the premixing pipe 12 away from the feeding pipe 11 is fixedly connected with the negative pressure separation device 22, so that the raw materials are moved to the negative pressure separation device 22 and the mixing bin 21 through the premixing pipe 12 under the guidance of the negative pressure air flow. After multiple raw material materials enter the premixing pipe 12, they are mixed while being conveyed under the guidance of the negative pressure air flow, and are premixed before entering the mixing bin 21.
[0034] As shown in Figure 2 and 3As shown, the pneumatic device 4 includes a connecting plate 41, a pneumatic pipe 42 and a pneumatic driving source, the connecting plate 41 is fixedly connected to the bottom of the mixing bin 21, the pneumatic driving source (not shown in the figure) is fixedly connected to the outer wall of the mixing bin 21, the connecting plate 41 is provided with a connecting hole 411 which is in communication with the pneumatic pipe 42, the pneumatic pipe 42 is connected with the pneumatic driving source, and the pneumatic driving source blows air into the connecting hole 411, i.e. the inside of the mixing bin 21, through the pneumatic pipe 42 when the pneumatic driving source is running, so as to pneumatically mix the various raw materials in the mixing bin 21.
[0035] As shown in Figure 2 and 3 , the pneumatic device 4 further includes a sealing member, the sealing member includes a sealing cylinder 43 and a sealing block 44, the sealing cylinder 43 is fixedly connected to the outer side of the pipe wall of the pneumatic pipe 42, the piston rod of the sealing cylinder 43 extends into the pneumatic pipe 42, and the sealing block 44 is fixed to the end of the piston rod of the sealing cylinder 43. When the pneumatic driving source is working, the sealing cylinder 43 drives the sealing block 44 to extend out, so as to make room for the connecting hole 411, so that the connecting hole 411 is in communication with the inside of the mixing bin 21, so that the airflow smoothly enters the inside of the mixing bin 21 through the pneumatic pipe 42 and the connecting hole 411; when the material needs to be discharged after being mixed, the sealing cylinder 43 drives the sealing block 44 to move and block the connecting hole 411, so as to prevent the connecting hole 411 from being blocked by the material when the material is moving out.
[0036] As shown in Figure 1 and 3 , the mixing assembly 2 further includes a discharging pipe 23, a discharging valve 24 and a backflow pipe 25, the discharging pipe 23 is connected below the mixing bin 21, the discharging valve 24 is arranged on the discharging pipe 23, one end of the backflow pipe 25 is fixedly connected with the discharging valve 24, and the other end is connected with the negative pressure separation device 22. The pneumatic device 3 is arranged on the discharging pipe 23, and the mixed material moves out through the discharging pipe 23, and in the process of moving out, the material is blown and mixed again through the pneumatic device 3, so as to further improve the uniformity of the material mixing. If the uniformity of the material mixing does not reach the standard, the material is backflowed to the mixing bin 21 again through the backflow pipe 25, at this time, the material originally at the bottom of the mixing bin 21 is at the upper part of the mixing bin 21 after being guided by the backflow of the backflow pipe 25, so that the material changes position and is further mixed.
[0037] As shown in Figure 1 , the mixing assembly 2 further includes a sampler 5, a discharging bin 28 and a discharging pipe 27, the sampler 5 is fixedly connected to the outer wall of the mixing bin 21, and the sampler 5 randomly samples the mixed material in the mixing bin 21, so as to facilitate the operator to observe the material mixing condition in the mixing bin 21. The backflow pipe 25 is provided with a three-way connecting valve 26, the three-way connecting valve 26 is connected with the discharging pipe 27, and the discharging bin 28 is connected to the end of the discharging pipe 27 away from the three-way connecting valve 26.
[0038] After the raw materials in the mixing bin 21 are pneumatically mixed for a period of time, the mixing bin 21 is randomly sampled by the sampler 5 to observe whether the material mixing meets the design standard. If the mixing standard is met, the material can enter the discharge bin 28. The discharge facilitates subsequent packaging and other operations. If the mixing standard is not met, the three-way connection valve 26 connects the return pipe 25 with the negative pressure separation device 22, and the material moves from the discharge bin 28 to the negative pressure separation device 22 through the downpipe 23 and the return pipe 25, and then enters the mixing bin 21 again for pneumatic mixing.
[0039] The implementation principle of the material pneumatic mixing system in the embodiment of the application is as follows:
[0040] The various raw materials enter the premixing pipe 12 through the feeding pipe 11 for preliminary mixing. The preliminarily mixed material moves to the mixing bin 21 under the action of negative pressure, and is further mixed and stirred under the blowing action of the pneumatic device 4. The various materials are mixed and stirred by the system, so that the mixing of the materials is more sufficient and uniform. In the running process, the sampler 5 can also be used to sample and spot check the mixed material in the mixing bin 21 to observe whether the mixing is in place, and then to determine whether the material needs to be mixed again by the return method. Compared with the mechanical stirring method, the pneumatic mixing method makes the mixing of the materials more uniform and efficient.
[0041] The above are preferred embodiments of the application, and do not limit the protection scope of the application. Therefore, equivalent changes made on the basis of the structure, shape, and principle of the application should be covered within the protection scope of the application.
Claims
1. A pneumatic mixing system for materials, characterized in that: The assembly includes a feeding component (1) and a mixing component (2). The feeding component (1) includes a feeding pipe (11) and a premixing pipe (12). There are at least two feeding pipes (11). The premixing pipe (12) is connected to the feeding pipe (11). The mixing component (2) includes a mixing chamber (21) and a negative pressure separation device (22). The negative pressure separation device (22) is installed on the mixing chamber (21). The premixing pipe (12) is negatively connected to the negative pressure separation device (22). The mixing chamber (21) is equipped with a pneumatic device (4). The pneumatic device (4) is used to blow air into the mixing chamber (21). The material enters the premixing pipe (12) through the feeding pipe (11) and then moves into the negative pressure separation device (22). It enters the mixing chamber (21) through the negative pressure separation device (22).
2. The material pneumatic mixing system according to claim 1, characterized in that: The mixing component (2) also includes a feeding pipe (23), which is located below the mixing chamber (21). The feeding pipe (23) is equipped with a pneumatic component (3) for blowing air into the feeding pipe (23).
3. The material pneumatic mixing system according to claim 2, characterized in that: The mixing component (2) also includes a discharge valve (24) and a return pipe (25). The discharge valve (24) is located on the discharge pipe (23). One end of the return pipe (25) is connected to the discharge valve (24), and the other end is connected to the negative pressure separation device (22).
4. The material pneumatic mixing system according to claim 3, characterized in that: It also includes a discharge hopper (28) and a discharge pipe (27). A three-way connecting valve (26) is provided on the return pipe (25). The three-way connecting valve (26) is connected to the discharge pipe (27). The discharge hopper (28) is connected to the end of the discharge pipe (27) away from the three-way connecting valve (26).
5. A material pneumatic mixing system according to claim 4, characterized in that: The mixing chamber (21) is equipped with a sampler (5).
6. The material pneumatic mixing system according to claim 1, characterized in that: The pneumatic device (4) includes a connecting plate (41), a pneumatic pipe (42), and a pneumatic drive source. The connecting plate (41) is located at the bottom of the mixing chamber (21), the pneumatic drive source is located on the outer wall of the mixing chamber (21), the pneumatic pipe (42) is connected to the pneumatic drive source, and the connecting plate (41) has a connecting hole (411) that communicates with the pneumatic pipe (42).
7. A material pneumatic mixing system according to claim 6, characterized in that: The pneumatic device (4) also includes a seal for sealing the connection hole (411).
8. A material pneumatic mixing system according to claim 7, characterized in that: The sealing element includes a sealing cylinder (43) and a sealing block (44). The sealing cylinder (43) is located on the outer wall of the mixing chamber (21), and the sealing block (44) is located at the end of the piston rod of the sealing cylinder (43). The sealing block (44) is used to block the connection hole (411).